A feeding mechanism for a vacuum melting furnace

By using components such as electric push rods, bending plates, cylinders and hub motors in the feeding mechanism of the vacuum smelting furnace, rolling friction is achieved, and the wear and damage caused by sliding friction between materials and arc plates in the prior art is solved, which significantly reduces friction and wear.

CN222703801UActive Publication Date: 2025-04-01SHENYANG TONGDA VACUUM EQUIP CO LTD
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Patent Information

Application Number
CN202421410402.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-01
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

When the feeding mechanism of the existing vacuum induction melting furnace pushes the material downward, a large sliding friction force occurs between the material and the arcuate plate, resulting in wear and damage.

Method used

A feeding mechanism for a vacuum smelting furnace is designed, using components such as electric push rods, bending plates, support cylinders, cylinders and hub motors. The bending plates and support cylinders are driven to move linearly through the electric push rods. The cylinders provide driving force, and the hub motor contacts the rod material to achieve rolling friction to reduce friction.

Benefits of technology

By replacing sliding friction with rolling friction, the friction between the rod material and the mechanism components is significantly reduced, thereby reducing wear and damage.

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Abstract

The present application relates to the technical field of vacuum melting furnaces, and discloses a feeding mechanism of a vacuum melting furnace, including a melting furnace, a support shaft, a support plate, an electric push rod, a bending plate, a support tube, a cylinder, a support seat and a hub motor. When in use, the support plate can rotate relative to the support shaft under the drive of an external force, and finally multiple hub motors can move to the rod placement position or above the melting furnace charging port. By controlling the electric push rod to work, multiple hub motors can be moved to the rod placement position or the melting furnace charging port. By controlling the operation of multiple cylinders, multiple hub motors can be brought closer or separated from each other to grab or release the rods. When the rods are grabbed and moved to the melting furnace charging port, the operation of multiple hub motors can be controlled to drive the rods to move to the inside of the vacuum melting furnace. The use of rolling friction instead of sliding friction can reduce the friction between the rods and related components, thereby reducing wear and damage.
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Description

Technical Field

[0001] The present application relates to the technical field of vacuum melting furnaces, for example, to a feeding mechanism of a vacuum melting furnace. Background Art

[0002] The related technology (Announcement No.: CN218210726U) discloses a feeding mechanism for a vacuum induction melting furnace, including a vacuum induction melting furnace body, a rotating bracket, a handle, a sliding rod, a mounting frame, a feeding assembly, a hydraulic pump, a supporting frame, an arc plate, an angle hydraulic rod, a notch, a hydraulic push rod, a feeding port, a fixing screw, a reinforcement frame, a round hole, a screw, a transmission gear, a limit frame, a fan gear and a transmission motor.

[0003] In the process of implementing the above embodiments, it is found that there are at least the following problems in the related art:

[0004] The feeding mechanism of the vacuum induction melting furnace, after placing the round bar into the notch of the arc plate, controls the hydraulic pump to drive the arc plate to close inward to clamp the round bar. Then controls the hydraulic push rod to push the material to move down slowly, so as to feed the material into the vacuum melting furnace. However, when the hydraulic cylinder push rod pushes the material to move down slowly, a large sliding friction force will be generated between the material and the arc plate. Therefore, it is easy to cause wear and damage between the material and the arc plate.

[0005] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present application, and therefore may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0006] In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not an extensive review, nor is it intended to identify key / critical components or delineate the scope of protection of these embodiments, but rather serves as a prelude to the detailed description that follows.

[0007] The disclosed embodiment provides a feeding mechanism for a vacuum melting furnace to reduce wear and tear.

[0008] In some embodiments, a feeding mechanism of a vacuum melting furnace comprises: a melting furnace; a support shaft connected to the outer wall of the melting furnace along the height direction of the melting furnace; a support plate rotatably mounted on the support shaft; an electric push rod mounted on the support plate along the height direction of the melting furnace, and the moving end of the electric push rod faces the melting furnace; a bending plate mounted on the moving end of the electric push rod; a support tube connected to the bending plate; a cylinder evenly mounted on the support tube along the radial direction of the melting furnace, a plurality of the cylinders are circularly distributed around the support tube, and the moving ends of the plurality of the cylinders are all facing the center line of the support tube; a support seat respectively mounted on the moving end of each of the cylinders; a hub motor evenly mounted on each of the support seats, and a plurality of the hub motors mounted on the same support seat are evenly distributed along the height direction of the melting furnace; wherein the support plate is controlled to rotate relative to the support shaft so that the center line of the support tube coincides with the center line of the melting furnace.

[0009] Optionally, it further includes: a motor base, mounted on the support plate; and a drive motor, mounted on the motor base; wherein the support plate rotates relative to the support shaft when driven by the drive motor.

[0010] Optionally, it also includes: a driving pulley installed on the rotating end of the driving motor; a driven pulley installed on the support shaft; and a belt installed between the driving pulley and the driven pulley; wherein the diameter of the driving pulley is smaller than the diameter of the driven pulley.

[0011] Optionally, it also includes: a support block connected to the support plate and located between the motor base and the support shaft; a screw rod threadedly connected to the support block and abutting against the motor base.

[0012] Optionally, it also includes: a bearing seat installed on the support plate and sleeved on the support shaft; and a bearing installed between the bearing seat and the support shaft.

[0013] Optionally, it further includes: sealing covers installed at both ends of the bearing seat, and the sealing covers at both ends are against the bearing.

[0014] Optionally, it also includes: an optical axis, which is slidably arranged on the side wall of the support tube along the radial direction of the smelting furnace and is respectively connected to each of the support seats.

[0015] Optionally, it also includes: linear bearings, which are slidably mounted on each of the optical axes and are installed on the outer wall of the support tube.

[0016] Optionally, it also includes: a reinforcing plate connected to the bending part of the bending plate.

[0017] The feeding mechanism of a vacuum melting furnace provided in the embodiment of the present disclosure can achieve the following technical effects:

[0018] A feeding mechanism of a vacuum melting furnace provided in an embodiment of the present disclosure includes a melting furnace, a support shaft, a support plate, an electric push rod, a bending plate, a support tube, a cylinder, a support seat and a hub motor. The support shaft is connected to the outer wall of the melting furnace along the height direction of the melting furnace, and is used to support and install a rotatable support plate. The support plate is rotatably installed on the support shaft and can perform rotational motion relative to the support shaft. The electric push rod is installed on the support plate along the height direction of the melting furnace, and is used to realize the linear motion function. The moving end of the electric push rod faces the melting furnace so that the driven related parts move to the location of the melting furnace. The bending plate is installed on the moving end of the electric push rod and performs linear motion under the drive of the electric push rod. The support tube is connected to the bending plate and performs linear motion under the drive of the bending plate. The cylinder is evenly installed on the support tube along the radial direction of the melting furnace, and is used to provide driving force. Multiple cylinders are distributed in a circular shape around the support tube, and the moving ends of the multiple cylinders are all facing the center line of the support tube, so that the driven related parts can move closer to or separate from each other. The support seats are respectively installed at the moving end of each cylinder, and are driven by the multiple cylinders to move closer to or separate from each other. The hub motors are evenly installed on each support seat, and are used to abut against the round bars. The multiple hub motors installed on the same support seat are evenly distributed along the height direction of the smelting furnace to prevent the round bars from swinging during the unloading process. During use, the support plate is controlled to rotate relative to the support shaft so that the center line of the support tube coincides with the center line of the smelting furnace.

[0019] When in use, driven by external force, the support plate can rotate relative to the support shaft. Finally, multiple hub motors are driven to move, so that they can move to the position where the bar is placed or above the charging port of the smelting furnace. By controlling the electric push rod to work, the bending plate can be driven to make linear movements. Finally, multiple hub motors are driven to move, so that they can move to the position where the bar is placed or to the charging port of the smelting furnace. By controlling the work of multiple cylinders, multiple support seats can be driven to move closer or separate from each other. Finally, multiple hub motors are driven to move closer or separate from each other, so that the bar can be grabbed or released. When the bar is grabbed and moved to the charging port of the smelting furnace, multiple hub motors are controlled to move. The bar is moved to the inside of the vacuum smelting furnace to complete the feeding work. In addition, the use of rolling friction instead of sliding friction can reduce the friction between the bar and the relevant parts of the mechanism, thereby reducing wear and damage.

[0020] The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] One or more embodiments are exemplarily described by corresponding drawings, and these exemplary descriptions and drawings do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings are considered similar elements, and the drawings do not constitute a scale limitation, and wherein:

[0022] Figure 1 It is a schematic cross-sectional structural diagram of a feeding mechanism of a vacuum melting furnace provided in an embodiment of the present disclosure;

[0023] Figure 2 yes Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0024] Figure 3 yes Figure 1 Schematic diagram of the structure at BB in the middle;

[0025] Figure 4 yes Figure 1 Schematic diagram of the structure at CC in the middle.

[0026] Reference numerals:

[0027] 1: Melting furnace; 2: Support shaft; 3: Support plate; 4: Electric push rod; 5: Bending plate; 6: Support tube; 7: Cylinder; 8: Support seat; 9: Hub motor; 10: Motor seat; 11: Drive motor; 12: Belt; 13: Support block; 14: Screw; 15: Bearing seat; 16: Sealing cover; 17: Optical axis; 18: Linear bearing; 19: Reinforcement plate. DETAILED DESCRIPTION

[0028] In order to be able to understand the features and technical contents of the embodiments of the present disclosure in more detail, the implementation of the embodiments of the present disclosure is described in detail below in conjunction with the accompanying drawings. The attached drawings are for reference only and are not used to limit the embodiments of the present disclosure. In the following technical description, for the convenience of explanation, a full understanding of the disclosed embodiments is provided through multiple details. However, one or more embodiments can still be implemented without these details. In other cases, to simplify the drawings, well-known structures and devices can be simplified for display.

[0029] The terms "first", "second", etc. in the specification and claims of the embodiments of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchanged where appropriate, so that the embodiments of the embodiments of the present disclosure described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.

[0030] In the embodiments of the present disclosure, the terms "upper", "lower", "inside", "middle", "outside", "front", "back" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. These terms are mainly intended to better describe the embodiments of the present disclosure and their embodiments, and are not intended to limit the indicated devices, elements or components to have a specific direction, or to be constructed and operated in a specific direction. Moreover, in addition to being used to indicate directions or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in certain circumstances. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present disclosure can be understood according to specific circumstances.

[0031] In addition, the terms "disposed", "connected", and "fixed" should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present disclosure can be understood according to specific circumstances.

[0032] Unless otherwise stated, the term "plurality" means two or more.

[0033] In the embodiment of the present disclosure, the character " / " indicates that the preceding and following objects are in an "or" relationship. For example, A / B indicates: A or B.

[0034] The term "and / or" is a description of the association relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or, A and B.

[0035] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present disclosure may be combined with each other.

[0036] Combination Figures 1 to 4As shown, the embodiment of the present disclosure provides a feeding mechanism of a vacuum melting furnace, including a melting furnace 1, a support shaft 2, a support plate 3, an electric push rod 4, a bending plate 5, a support cylinder 6, a cylinder 7, a support seat 8 and a hub motor 9. The support shaft 2 is connected to the outer wall of the melting furnace 1 along the height direction of the melting furnace 1, and is used to support and install a rotatable support plate 3. The support plate 3 is rotatably installed on the support shaft 2 and can make a rotational motion relative to the support shaft 2. The electric push rod 4 is installed on the support plate 3 along the height direction of the melting furnace 1, and is used to realize a linear motion function. The moving end of the electric push rod 4 faces the melting furnace 1, so that the driven related parts move to the position of the melting furnace 1. The bending plate 5 is installed on the moving end of the electric push rod 4, and performs linear motion under the drive of the electric push rod 4. The support cylinder 6 is connected to the bending plate 5, and performs linear motion under the drive of the bending plate 5. The cylinder 7 is evenly installed on the support cylinder 6 along the radial direction of the melting furnace 1, and is used to provide a driving force. A plurality of cylinders 7 are distributed in a circular shape around the support tube 6, and the moving ends of the plurality of cylinders 7 are all facing the center line of the support tube 6, so that the driven related parts can be brought closer to or separated from each other. The support seat 8 is respectively installed at the moving end of each cylinder 7, and is driven by the plurality of cylinders 7 to be brought closer to or separated from each other. The hub motor 9 is evenly installed on each support seat 8, and is used to abut against the round bar. The plurality of hub motors 9 installed on the same support seat 8 are evenly distributed along the height direction of the smelting furnace 1 to prevent the round bar from swinging during the unloading process. During use, the support plate 3 is controlled to rotate relative to the support shaft 2 so that the center line of the support tube 6 coincides with the center line of the smelting furnace 1.

[0037] The feeding mechanism of a vacuum melting furnace provided by the embodiment of the present disclosure can make a rotational motion of the support plate 3 relative to the support shaft 2 under the drive of an external force. Finally, multiple hub motors 9 are driven to move so that they can move to the position where the bar is placed or above the charging port of the melting furnace 1. The electric push rod 4 is controlled to work, and the bending plate 5 can be driven to make linear motion. Finally, multiple hub motors 9 are driven to move so that they can move to the position where the bar is placed or the charging port of the melting furnace 1. Multiple cylinders 7 are controlled to work, and multiple support seats 8 can be driven to move closer or separate from each other. Finally, multiple hub motors 9 are driven to move closer or separate from each other so that the bar can be grasped or released. When the bar is grasped and moved to the charging port of the melting furnace 1, multiple hub motors 9 are controlled to work, and the bar can be driven to move. The bar is moved to the inside of the vacuum melting furnace 1 to complete the feeding work. In addition, the use of rolling friction instead of sliding friction can reduce the friction between the bar and the relevant parts of the mechanism, thereby reducing wear and damage.

[0038] Optionally, combined Figure 1As shown, it also includes a motor base 10 and a drive motor 11. The motor base 10 is installed on the support plate 3. The drive motor 11 is installed on the motor base 10. The support plate 3 rotates relative to the support shaft 2 under the drive of the drive motor 11.

[0039] In the disclosed embodiment, a motor base 10 mounted on the support plate 3 and a drive motor 11 mounted on the motor base 10 are also included. The drive motor 11 is used to provide a driving force to drive the support plate 3 to rotate relative to the support shaft 2. Thus, the free rotation function of the support plate 3 is realized to reduce the physical exertion of the staff.

[0040] Optionally, combined Figure 1 As shown, it also includes a driving pulley, a driven pulley and a belt 12. The driving pulley is installed at the rotating end of the driving motor 11. The driven pulley is installed on the support shaft 2. The belt 12 is installed between the driving pulley and the driven pulley. Among them, the diameter size of the driving pulley is smaller than the diameter size of the driven pulley.

[0041] In the disclosed embodiment, it also includes a driving pulley installed on the rotating end of the driving motor 11, a driven pulley installed on the support shaft 2, and a belt 12 installed between the driving pulley and the driven pulley. During use, the driving motor 11 is controlled to work, so that the driving pulley can be driven to rotate. Through the belt 12, the driven pulley can be driven to rotate. Then, under the action of the reaction force, the motor seat 10 can drive the support plate 3 to rotate relative to the support plate 3, thereby realizing the free rotation function of the support plate 3. In addition, the design in which the diameter size of the driving pulley is smaller than the diameter size of the driven pulley can play a role in reducing the rotation speed, thereby increasing the output torque.

[0042] Optionally, combined Figure 1 and Figure 2 As shown, it also includes a support block 13 and a screw rod 14. The support block 13 is connected to the support plate 3 and is located between the motor base 10 and the support shaft 2. The screw rod 14 is threadedly connected to the support block 13 and abuts against the motor base 10.

[0043] In the embodiment of the present disclosure, a support block 13 connected to the support plate 3 and a screw rod 14 threadedly connected to the support block 13 are also included. The support block 13 is located between the motor base 10 and the support shaft 2 so that the screw rod can abut against the motor base 10. It is used to push the motor base 10 to move away from the support shaft 2, thereby adjusting the tightness of the belt 12.

[0044] Optionally, combined Figure 1 As shown, it also includes a bearing seat 15 and a bearing. The bearing seat 15 is installed on the support plate 3 and sleeved on the support shaft 2. The bearing is installed between the bearing seat 15 and the support shaft 2.

[0045] In the disclosed embodiment, a bearing seat 15 is also included which is mounted on the support plate 3 and a bearing is mounted inside the bearing seat 15. The bearing is used to support and mount the support shaft 2 to reduce the friction between the support shaft 2 and the support plate 3 and to increase the friction when the support plate 3 rotates relative to the support shaft 2.

[0046] Optionally, combined Figure 1 As shown, it also includes a sealing cover 16. The sealing cover 16 is installed at both ends of the bearing seat 15, and the sealing covers 16 at both ends are against the bearing.

[0047] In the embodiment disclosed in the present invention, there are also sealing covers 16 respectively installed at both ends of the bearing seat 15 and both abutting against the bearing. The sealing covers 16 are used to play a role of sealing protection and to limit the axial position of the bearing.

[0048] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, it also includes an optical axis 17. The optical axis 17 is slidably arranged on the side wall of the support tube 6 along the radial direction of the smelting furnace 1, and is connected to each support seat 8 respectively.

[0049] In the embodiment of the present disclosure, an optical axis 17 is also included, which is slidable in the radial direction of the smelting furnace 1 and penetrates the side wall of the support tube 6 and is respectively connected to each support seat 8. The multiple optical axes 17 are used to play the role of guide support to improve the stability of the multiple support seats 8 when they are close to or separated from each other, and reduce the radial force on the moving ends of the multiple cylinders 7.

[0050] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, it also includes a linear bearing 18. The linear bearing 18 is slidably mounted on each optical axis 17 and is installed on the outer wall of the support tube 6.

[0051] In the disclosed embodiment, a linear bearing 18 is also included, which is slidably mounted on each optical axis 17 and is mounted on the outer wall of the support tube 6. The multiple linear bearings 18 are used to reduce the friction between the multiple optical axes 17 and the support tube 6 and improve the accuracy of the multiple optical axes 17 when moving relative to the support tube 6.

[0052] Optionally, combined Figure 1 As shown, a reinforcing plate 19 is also included. The reinforcing plate 19 is connected to the bending part of the bending plate 5.

[0053] In the disclosed embodiment, a reinforcing plate 19 is also included which is connected to the bending part of the bending plate 5. The reinforcing plate 19 is used to improve the structural strength of the bending plate 5 to prevent the bending part of the bending plate 5 from breaking or deforming under the action of external force.

[0054] The above description and the accompanying drawings sufficiently illustrate the embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Unless explicitly required, individual components and functions are optional, and the order of operations may vary. Portions and features of some embodiments may be included in or replace portions and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims

1. A feeding mechanism for a vacuum melting furnace, characterized in that: include: Melting furnace; A support shaft connected to the outer wall of the smelting furnace along the height direction of the smelting furnace; A support plate rotatably mounted on the support shaft; An electric push rod is installed on the support plate along the height direction of the smelting furnace, and the moving end of the electric push rod faces the smelting furnace; A bending plate, mounted on the moving end of the electric push rod; A support cylinder connected to the bending plate; Cylinders are evenly installed on the support tube along the radial direction of the smelting furnace, and a plurality of the cylinders are distributed in a circular shape around the support tube, and the moving ends of the plurality of cylinders are all facing the center line of the support tube; A support seat, mounted on the moving end of each of the cylinders; The hub motor is evenly installed on each of the support seats, and the multiple hub motors installed on the same support seat are evenly distributed along the height direction of the smelting furnace; The support plate is controlled to perform rotational movement relative to the support shaft so that the center line of the support tube coincides with the center line of the smelting furnace.

2. A feeding mechanism for a vacuum melting furnace according to claim 1, characterized in that: Also includes: A motor seat, mounted on the support plate; A driving motor is mounted on the motor seat; Wherein, the support plate rotates relative to the support shaft under the drive of the drive motor.

3. A feeding mechanism for a vacuum melting furnace according to claim 2, characterized in that: Also includes: A driving pulley, mounted on the rotating end of the driving motor; A driven pulley mounted on the support shaft; A belt installed between the driving pulley and the driven pulley; Wherein, the diameter of the driving pulley is smaller than the diameter of the driven pulley.

4. The feeding mechanism of a vacuum melting furnace according to claim 2, characterized in that: Also includes: A support block connected to the support plate and located between the motor base and the support shaft; A screw rod is threadably connected to the support block and abuts against the motor seat.

5. The feeding mechanism of a vacuum melting furnace according to claim 1, characterized in that: Also includes: A bearing seat, mounted on the support plate and sleeved on the support shaft; The bearing is installed between the bearing seat and the support shaft.

6. The feeding mechanism of a vacuum melting furnace according to claim 5, characterized in that: Also includes: The sealing covers are installed at both ends of the bearing seat, and the sealing covers at both ends are against the bearing.

7. The feeding mechanism of a vacuum melting furnace according to claim 1, characterized in that: Also includes: The optical axis is slidably disposed on the side wall of the support tube along the radial direction of the smelting furnace, and is respectively connected to each of the support seats.

8. The feeding mechanism of a vacuum melting furnace according to claim 7, characterized in that: Also includes: The linear bearings are slidably mounted on each of the optical axes and are installed on the outer wall of the support tube.

9. A feeding mechanism for a vacuum melting furnace according to any one of claims 1 to 8, characterized in that: Also includes: The reinforcing plate is connected to the bending part of the bending plate.

Citation Information

Patent Citations

  • Feeding mechanism of vacuum induction melting furnace

    CN218210726U