A heat-resistant ceramic kiln sintering device
By adopting mechanical linkage design and semiconductor refrigerator in the ceramic pot kiln sintering device, the problems of pallet height adjustment and uneven sintering are solved, and convenient ceramic pot kiln sintering and cooling treatment are achieved, improving ceramic quality and working efficiency.
Patent Information
- Application Number
- CN202420595204.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing ceramic pot furnace sintering device has inconvenience during the pallet height adjustment and sintering process, resulting in uneven ceramic sintering, affecting the quality of ceramics, and at the same time lacks cooling function, which increases the difficulty of work for staff.
A heat-resistant ceramic pot kiln sintering device is designed, adopting a mechanically linked design, which can achieve flexible adjustment of the pallet height through the threaded transmission of the slide plate and the rotary rod, and after sintering, the ceramic pot cooling treatment is achieved through a semiconductor refrigerator.
It realizes convenient adjustment of the pallet height, improves the efficiency and quality of ceramic sintering, reduces the working intensity of staff, and simplifies the removal process of the ceramic pot through cooling function.
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Figure CN222703806U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramics, in particular to a heat-resistant ceramic kiln sintering device. Background Art
[0002] In order to accommodate as many ceramic products as possible, the current sintering kiln has trays in a stacked structure. However, the spacing between the trays is not easy to adjust according to the height of the ceramic products, which makes it inconvenient to use. At the same time, the ceramics are easily heated unevenly during the sintering process, resulting in incomplete sintering of the ceramics, affecting the quality of the ceramics.
[0003] The patent name is "CN215598092U", which is published as: A ceramic pot kiln sintering device. The public document solves the above problems, but the device in the public document is provided with a plurality of threaded columns and threaded barrels. When in use, the staff needs to use the plurality of threaded barrels in turn to adjust the height of the plurality of trays. This operation method is time-consuming and labor-intensive, increases the work intensity of the staff, and reduces the work efficiency of the staff. In addition, the public document does not design a cooling function. When the ceramic pot is sintered, it is inconvenient for the staff to take the high-temperature ceramic pot out of the furnace body, which increases the difficulty of the staff's work. Based on this, the utility model designs a heat-resistant ceramic pot kiln sintering device to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a heat-resistant ceramic pot kiln sintering device to solve the problems raised by the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat-resistant ceramic pot kiln sintering device, comprising a shell, a partition and a box body, the partition is fixedly arranged at the middle end of the shell body, the box body is fixedly arranged on the left side of the shell body, a cover body is fixedly arranged on the top of the box body, a displacement component is arranged inside the shell, the displacement component includes a slide plate slidably connected to the upper and lower ends of the shell body, a rotating rod is rotatably penetrated through the middle end of the top of the shell body, and the top surface of the rotating rod and the top surface of the cover body are fitted with each other, the rotating rod is rotatably penetrated through the partition, and the rotating rod thread is penetrated through the slide plate, a motor with forward and reverse functions is fixedly arranged on the right side of the outer wall of the cover body, the head end of the motor is rotatably penetrated through the cover body, and the external fixed sleeve of the head end of the motor is provided with active bevel teeth, and the driven bevel teeth fixedly sleeved on the upper end of the outer side of the rotating rod are meshed with the teeth of the active bevel gear.
[0006] Furthermore, a sealing plate is provided on the right side of the front end of the shell through a hinge and on the left side through a lock. The sealing plate, shell and box body are all made of heat-insulating materials. The rotating rod and the slide plate at the upper end are designed with a left thread, and the rotating rod and the slide plate at the lower end are designed with a right thread.
[0007] Furthermore, a baffle is fixedly provided at the middle end of the box body, and Y-shaped tubes are fixedly penetrated on the left and right sides of the top of the box body, and one end of the Y-shaped tube away from the box body is fixedly penetrated at the top of the cover body.
[0008] Furthermore, a three-way valve is rotatably penetrated through the outer wall of the Y-shaped tube, a heating tube is fixedly provided on the left side inside the box body, a semiconductor refrigerator is fixedly penetrated through the right side of the front end of the box body, and a controller is fixedly provided on the left side of the outer wall of the box body.
[0009] Furthermore, a first one-way valve is fixedly provided at the lower left end inside the Y-shaped tube, and a second one-way valve is fixedly provided at the lower right end inside the Y-shaped tube.
[0010] Furthermore, a ring-shaped cavity is integrally provided in the middle of the partition, four mounting holes are integrally provided at the upper and lower ends of the partition, and connecting holes are integrally provided on the left and right sides of the middle of the rotating rod.
[0011] Furthermore, the mounting hole is designed as a through hole, and the interior of the mounting hole and the interior of the cavity are in a connected design state.
[0012] Furthermore, four telescopic hoses are fixedly passed through the top and bottom of the partition, and the interior of the telescopic hose is in a connected state with the interior of the cavity. One end of the telescopic hose away from the partition is fixedly passed through the slide plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model can synchronously displace a large number of slides through the design of mechanical linkage, and the operation steps are convenient, saving time and effort. It can be seen that by using the device in this application, not only the work intensity of the staff is reduced, but also the work efficiency of the staff is improved. In addition, through the design of the cooling function, the sintered ceramic pot can be cooled, ensuring the convenience of the staff to take the ceramic pot out from the inside of the shell.
[0015] 2. The utility model can evenly distribute the high-temperature hot air in various areas inside the shell through the design of the diversion function, so that the high-temperature hot air can fully contact various positions of the ceramic pot. It can be seen that the sintering effect of the ceramic pot is improved by using the device in this application. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 This is a three-dimensional diagram of a heat-resistant ceramic pot kiln sintering device of the utility model;
[0018] Figure 2 This is a three-dimensional diagram of the internal structure of a heat-resistant ceramic kiln sintering device of the utility model;
[0019] Figure 3 It is a three-dimensional diagram of the box body and the heating tube;
[0020] Figure 4 It is a partial three-dimensional diagram of the interior of the partition;
[0021] Figure 5 It is a top-down stereogram of the partition and the cavity;
[0022] Figure 6 A perspective view of the bulkhead, mounting holes, and telescopic hose.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1-shell, 2-partition, 3-box, 4-cover, 5-displacement assembly, 501-slide plate, 502-rotating rod, 503-motor, 504-active bevel gear, 505-driven bevel gear, 6-sealing plate, 7-baffle, 8-Y-tube, 9-three-way valve, 10-heating tube, 11-semiconductor refrigerator, 12-controller, 13-first one-way valve, 14-second one-way valve, 15-cavity, 16-mounting hole, 17-telescopic hose, 18-connecting hole. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example 1
[0027] like Figure 1 , Figure 2As shown, the device includes a shell 1, a partition 2 and a box 3, the partition 2 is fixedly arranged at the middle end of the shell 1, the box 3 is fixedly arranged on the left side of the shell 1, a cover 4 is fixedly arranged on the top of the box 3, a displacement assembly 5 is arranged inside the shell 1, the displacement assembly 5 includes a slide plate 501 slidably connected to the upper and lower ends of the shell 1, a rotating rod 502 is rotatably penetrated through the middle end of the top of the shell 1, and the top surface of the rotating rod 502 and the top surface of the cover 4 are fitted with each other, the rotating rod 502 rotates and penetrates the partition 2, and the rotating rod 502 is threadedly penetrated through the slide plate 501, and a motor 503 with forward and reverse functions is fixedly arranged on the right side of the outer wall of the cover 4, the head end of the motor 503 rotates and penetrates the cover 4, and the external fixed sleeve of the head end of the motor 503 is provided with an active bevel gear 504, and the driven bevel gear 505 fixedly sleeved on the upper end of the outer side of the rotating rod 502 is meshed with the active bevel gear 504.
[0028] The front right side of the shell 1 is hinged on the left side through a lock to provide a sealing plate 6. The sealing plate 6, the shell 1 and the box 3 are all made of heat-insulating materials. The rotating rod 502 and the upper slide 501 are in the design of left-hand thread, and the rotating rod 502 and the lower slide 501 are in the design of right-hand thread. According to the height of the ceramic pot, the staff first turns on the motor 503, and the motor 503 drives the active bevel gear 504 to control the driven bevel gear 505 to rotate together with the rotating rod 502. Through the effect of the rotating rod 502 and the slide 501 thread transmission, the slides 501 at the upper and lower ends move toward or away from each other along the direction of the shell 1, until the distance of the slide 501 displacement inside the shell 1 is adjusted to the staff's needs, the staff first turns off the motor 503, and then places the largest number of ceramic pots in the top of the partition 2, the top of the slide 501 and the lower end of the shell 1 in turn, and then closes the sealing plate 6.
[0029] Example 2
[0030] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6As shown, a baffle 7 is fixedly arranged at the middle end of the box body 3, a Y-shaped tube 8 is fixedly penetrated on the left and right sides of the top of the box body 3, and the end of the Y-shaped tube 8 away from the box body 3 is fixedly penetrated at the top of the cover body 4, a three-way valve 9 is rotatably penetrated through the outer wall of the Y-shaped tube 8, a heating tube 10 is fixedly arranged on the left side of the box body 3, a semiconductor refrigerator 11 is fixedly penetrated on the right side of the front end of the box body 3, a controller 12 is fixedly arranged on the left side of the outer wall of the box body 3, a first one-way valve 13 is fixedly arranged on the lower left end of the Y-shaped tube 8, a second one-way valve 14 is fixedly arranged on the lower right end of the Y-shaped tube 8, and a heating tube 10 is fixedly arranged on the left side of the box body 3. A ring-shaped cavity 15 is integrally provided at the middle end of the partition 2, four mounting holes 16 are integrally provided at the upper and lower ends inside the partition 2, connecting holes 18 are integrally provided on the left and right sides of the middle end of the rotating rod 502, the mounting holes 16 are through holes, the inside of the mounting holes 16 is in a connected design state with the inside of the cavity 15, four telescopic hoses 17 are fixedly passed through the top and bottom of the partition 2, the inside of the telescopic hoses 17 is in a connected state with the inside of the cavity 15, and the end of the telescopic hose 17 away from the partition 2 is fixedly passed through the slide plate 501.
[0031] According to the operation method in Example 1, when the sealing plate 6 is closed, the staff first uses the three-way valve 9 to connect the left side of the interior of the box 3 with the interior of the rotating rod 502, and then uses the controller 12 to open the heating tube 10. The heating tube 10 heats the gas on the left side of the interior of the box 3. At the same time, the heated high-temperature gas is discharged from the Y-tube 8 through the interior of the rotating rod 502 through the connecting hole 18 and the cavity 15, and then through the mounting hole 16 and the telescopic hose 17 into various areas inside the shell 1, thereby sintering the ceramic pot inside the shell 1. After sintering, the heating tube 10 is first closed by using the controller 12, and then the semiconductor refrigerator 11 is opened. Then, the right side of the interior of the box 3 is connected with the interior of the rotating rod 502 by using the three-way valve 9. At this time, the cold air on the right side of the interior of the box 3 after being cooled by the semiconductor refrigerator 11 is discharged from the Y-tube 8 through the interior of the rotating rod 502 through the connecting hole 18 and the cavity 15, and then through the mounting hole 16 and the telescopic hose 17 into the shell 1, thereby cooling the ceramic pot. The first one-way valve 13 can prevent the hot air on the left side of the box body 3 from being discharged into the right side of the box body 3 through the Y-shaped tube 8, and the second one-way valve 14 can prevent the cold air on the right side of the box body 3 from being discharged into the left side of the box body 3 through the Y-shaped tube 8.
Claims
1. A heat-resistant ceramic kiln sintering device, comprising a shell (1), a partition (2) and a box (3), characterized in that: The partition plate (2) is fixedly arranged at the middle end of the shell (1), the box body (3) is fixedly arranged at the left side of the shell (1), a cover body (4) is fixedly arranged at the top of the box body (3), a displacement assembly (5) is arranged inside the shell (1), the displacement assembly (5) comprises a slide plate (501) slidably connected to the upper and lower ends of the shell (1), a rotating rod (502) is rotatably penetrated through the middle end of the top of the shell (1), and the top surface of the rotating rod (502) is in contact with the top surface of the cover body (4), so that The rotating rod (502) rotates and penetrates the partition (2), and the rotating rod (502) is threadedly penetrated through the slide plate (501). A motor (503) with forward and reverse rotation functions is fixedly arranged on the right side of the outer wall of the cover body (4). The head end of the motor (503) rotates and penetrates the cover body (4), and the external fixed sleeve of the head end of the motor (503) is provided with an active bevel gear (504). The driven bevel gear (505) fixedly sleeved on the upper end of the outer side of the rotating rod (502) is meshed with the gear teeth of the active bevel gear (504).
2. A heat-resistant ceramic kiln sintering device according to claim 1, characterized in that: The front right side of the shell (1) is hingedly connected to a sealing plate (6) on the left side through a lock; the sealing plate (6), the shell (1) and the box (3) are all made of heat-insulating materials; the rotating rod (502) and the upper slide plate (501) are in a left-threaded design, and the rotating rod (502) and the lower slide plate (501) are in a right-threaded design.
3. The heat-resistant ceramic kiln sintering device according to claim 1, characterized in that: A baffle (7) is fixedly provided at the middle end of the box body (3), and Y-shaped tubes (8) are fixedly passed through the left and right sides of the top of the box body (3), and one end of the Y-shaped tube (8) away from the box body (3) is fixedly passed through the top of the cover body (4).
4. The heat-resistant ceramic kiln sintering device according to claim 3, characterized in that: A three-way valve (9) is rotatably inserted through the outer wall of the Y-shaped tube (8), a heating tube (10) is fixedly arranged on the left side inside the box body (3), a semiconductor refrigerator (11) is fixedly inserted through the right side of the front end of the box body (3), and a controller (12) is fixedly arranged on the left side of the outer wall of the box body (3).
5. The heat-resistant ceramic kiln sintering device according to claim 3, characterized in that: A first one-way valve (13) is fixedly arranged at the lower left end of the Y-shaped tube (8), and a second one-way valve (14) is fixedly arranged at the lower right end of the Y-shaped tube (8).
6. The heat-resistant ceramic kiln sintering device according to claim 1, characterized in that: A cavity (15) with an annular orientation is integrally provided at the middle end of the partition (2), four mounting holes (16) are integrally provided at the upper and lower ends of the partition (2), and connecting holes (18) are integrally provided at the left and right sides of the middle end of the rotating rod (502).
7. The heat-resistant ceramic kiln sintering device according to claim 6, characterized in that: The mounting hole (16) is designed as a through hole, and the interior of the mounting hole (16) and the interior of the cavity (15) are in a state of being in communication.
8. The heat-resistant ceramic kiln sintering device according to claim 1, characterized in that: Four telescopic hoses (17) are fixedly passed through the top and bottom of the partition (2), and the interior of the telescopic hose (17) is in a state of communication with the interior of the cavity (15). One end of the telescopic hose (17) away from the partition (2) is fixedly passed through the slide plate (501).
Citation Information
Patent Citations
Ceramic pot kiln sintering device
CN215598092U