A high-precision micro-wear detector

Abstract

The utility model discloses a high-precision micro-motion wear detector, comprising a conveying device, wherein auxiliary components are symmetrically arranged on one side of the conveying device, and a first detection component and a second detection component are arranged at one end of the conveying device. Through the cooperation between the first detection component and the second detection component, multiple positions of a metal part can be detected, thereby ensuring the detection accuracy of the metal part, and avoiding the influence of the faster speed of the conveying device on the detection, thereby better ensuring the detection error and ensuring the detection effect. By arranging the auxiliary components, the detection efficiency of the metal part can be guaranteed when the metal part is moved up and down, thereby ensuring the detection effect.

Description

Technical Field

[0001] The utility model relates to the technical field, in particular to a high-precision micro-motion wear detector. Background Art

[0002] A high-precision fretting wear detector is a precision instrument used to detect and monitor the fretting wear of mechanical parts. Fretting wear refers to the wear phenomenon of two contact surfaces under small amplitudes. This wear is difficult to detect with the naked eye, but it has a great impact on the performance and life of mechanical equipment. In order to better ensure that this wear can be monitored and analyzed in real time, it is necessary to prevent equipment failures and improve equipment operation efficiency and safety.

[0003] After searching, it is found that an automatic weighing metal detector disclosed in Chinese patent publication number CN217797479U, during the use of which, through the provided clamping assembly and driving assembly, and under the cooperation of motor No. 1 and screw rod, unqualified products are removed from exit No. 1 or exit No. 2 respectively, thereby completing metal detection and automatic weighing, and achieving the purpose of classifying and removing products with different unqualified reasons, thereby reducing the workload of staff.

[0004] However, the above patent has certain deficiencies in actual use. Although it can complete metal detection and automatic weighing, and achieve the purpose of classifying and removing products with different reasons for non-conforming products, thereby reducing the workload of staff, due to the fast speed of the conveying equipment, there will be certain errors when the detector detects metal parts, and the patent cannot detect multiple places of metal parts during detection, resulting in low detection accuracy.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] 1. Technical issues to be solved

[0007] In view of the deficiencies in the prior art, the utility model provides a high-precision micro-motion wear detector, which has the advantages of the above-mentioned technical problems and thus solves the problems in the prior art.

[0008] (II) Technical solution

[0009] In order to achieve the advantages of the above technical problems, the specific technical solutions adopted by the utility model are as follows:

[0010] A high-precision micro-motion wear detector comprises a conveying device, one side of the conveying device is symmetrically provided with auxiliary components, and one end of the conveying device is provided with a first detection component and a second detection component.

[0011] Furthermore, in order to better ensure the loading and unloading of metal parts, the auxiliary components include multiple robotic arms, which are symmetrically arranged on one side of the conveying equipment, and an adjustment plate is arranged at one end of the robotic arm. An adjustment groove is opened on the adjustment plate, and a first motor is arranged on one side of the adjustment plate. The output shaft of the first motor extends from the outside of the adjustment plate to the inside of the adjustment plate, and the output shaft of the first motor is located inside the adjustment groove and an adjustment gear is arranged.

[0012] Furthermore, in order to better ensure the auxiliary effect of loading and unloading, an adjusting rack is connected to the adjusting gear, a first limit plate is provided at one end of the adjusting rack, a first electric push rod is provided on the adjusting plate, a second limit plate is provided at one end of the first electric push rod, and an electric suction cup is provided at one end of the adjusting plate.

[0013] Furthermore, in order to better detect the inside of the metal part, the first detection component includes a first detection cover, the first detection cover is arranged at one end of the conveying equipment, a first electric slide rail is arranged in the first detection cover, and a second electric push rod is arranged at the moving end of the first electric slide rail.

[0014] Furthermore, an ultrasonic detection probe is provided at one end of the second electric push rod, and a fourth electric push rod is provided on both sides of the first detection cover. One end of the fourth electric push rod extends from the outside of the first detection cover to the inside of the first detection cover, and a first clamping plate is provided at one end of the fourth electric push rod located inside the first detection cover.

[0015] Furthermore, in order to better ensure the detection of the outside of the metal part, the second detection component includes a second detection cover, the second detection cover is arranged at one end of the conveying equipment, a conveying pump is arranged at one end of the conveying equipment, the input end of the conveying pump is connected to the liquid storage tank, the output end of the conveying pump is connected to the conveying pipe, one end of the conveying pipe is connected to the output pipe, and a plurality of atomizing nozzles are connected to the output pipe, and one end of the atomizing nozzle extends from the outside of the second detection cover to the inside of the second detection cover.

[0016] Furthermore, a second electric slide rail is provided on the second detection cover, a third electric push rod is provided at the moving end of the second electric slide rail, a second motor is provided at one end of the third electric push rod through a mounting seat 2, a fixed seat is provided at the output end of the second motor, a magnetic detector is installed on the fixed seat, fifth electric push rods are provided on both sides of the second detection cover, one end of the fifth electric push rod extends from the outside of the second detection cover to the inside of the second detection cover, and a second clamping plate is provided at one end of the fifth electric push rod located inside the second detection cover.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the utility model has the following beneficial effects: through the cooperation between the first detection component and the second detection component, multiple positions of the metal parts can be detected, thereby ensuring the detection accuracy of the metal parts, and can also avoid the influence of the faster speed of the conveying equipment on the detection, thereby better ensuring the detection error and ensuring the detection effect. By setting up auxiliary components, the detection efficiency of the metal parts can be guaranteed when the metal parts are moved up and down, thereby ensuring the detection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is a schematic diagram of the structure of a high-precision micro-wear detector according to an embodiment of the utility model. Figure 1 ;

[0021] Figure 2 This is a schematic diagram of the structure of a high-precision micro-wear detector according to an embodiment of the utility model. Figure 2 ;

[0022] Figure 3 This is a schematic diagram of the auxiliary component structure of a high-precision micro-wear detector according to an embodiment of the utility model. Figure 1 ;

[0023] Figure 4 This is a schematic diagram of the auxiliary component structure of a high-precision micro-wear detector according to an embodiment of the utility model. Figure 2 ;

[0024] Figure 5 It is a structural schematic diagram of a first detection component of a high-precision micro-wear detector according to an embodiment of the utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the second detection component of a high-precision micro-wear detector according to an embodiment of the utility model. Figure 1 ;

[0026] Figure 7 This is a schematic diagram of the structure of the second detection component of a high-precision micro-wear detector according to an embodiment of the utility model. Figure 2 .

[0027] In the figure:

[0028] 1. Conveying equipment; 2. Auxiliary components; 201. Robotic arm; 202. Adjustment plate; 203. First motor; 204. Adjustment gear; 205. Adjustment rack; 206. First limit plate; 207. First electric push rod; 208. Second limit plate; 209. Electric suction cup; 3. First detection component; 301. First detection cover; 302. First electric slide rail; 303. Second electric push rod; 304. Ultrasonic detection probe ; 305, fourth electric push rod; 306, first clamping plate; 4, second detection assembly; 401, second detection cover; 402, delivery pump; 403, liquid storage tank; 404, delivery pipe; 405, output pipe; 406, atomizing nozzle; 407, second electric slide rail; 408, third electric push rod; 409, fixed seat; 410, magnetic detector; 411, second motor; 412, fifth electric push rod; 413, second clamping plate. DETAILED DESCRIPTION

[0029] To further illustrate the technical solution of the present application, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the implementation methods. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the implementation methods. With reference to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0030] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. Figure 1 - Figure 7 As shown, a high-precision micro-wear detector according to an embodiment of the utility model includes a conveying device 1, which is composed of two conveying devices 1. An auxiliary component 2 is symmetrically arranged on one side of the conveying device 1 for loading and unloading metal parts with micro-wear or sorting metal parts with severe wear. A first detection component 3 and a second detection component 4 are arranged at one end of the conveying device 1 for detecting multiple places of metal parts with micro-wear.

[0031] like Figure 1 - Figure 7As shown, the auxiliary component 2 includes two mechanical arms 201, and the mechanical arms 201 are symmetrically arranged on one side of the conveying equipment 1. An adjusting plate 202 with a cross-shaped structure is arranged at one end of the mechanical arm 201, and an adjusting slot is opened on the adjusting plate 202. A first motor 203 is arranged on one side of the adjusting plate 202, and the output shaft of the first motor 203 extends from the outside of the adjusting plate 202 to the inside of the adjusting plate 202. The output shaft of the first motor 203 is located inside the adjusting slot and an adjusting gear 204 is arranged. An adjusting rack 205 is connected to the adjusting gear 204, and a first limit plate 206 is arranged at one end of the adjusting rack 205, and a part of the first limit plate 206 is adapted to the adjusting plate 202, a first electric push rod 207 is arranged on the adjusting plate 202, and a second limit plate 208 is arranged at one end of the first electric push rod 207, and an electric suction cup 209 is arranged at one end of the adjusting plate 202.

[0032] Specifically, when it is necessary to load or unload metal parts with micro-wear, the robot arm 201 is started through an external controller, and then the first motor 203 and the first electric push rod 207 are started through the external controller. The output shaft of the first motor 203 drives the adjusting gear 204 to rotate, and then the adjusting gear 204 and the adjusting rack 205 engage with each other to drive the first limit plate 206 to move, and then the first electric push rod 207 drives the second limit plate 208 to move and adjust. After the adjustment is completed, the electric suction cup 209 can be used to assist in protecting the metal parts, so that the metal parts that need to be detected or have been detected can be loaded and unloaded, and the metal parts can be placed on the conveying device 1 or the metal parts can be removed from the conveying device 1.

[0033] like Figure 1 - Figure 7 As shown, the first detection component 3 includes a first detection cover 301, which is arranged at one end of the conveying equipment 1, and a first electric slide rail 302 is arranged in the first detection cover 301. A second electric push rod 303 is arranged at the moving end of the first electric slide rail 302, and an ultrasonic detection probe 304 is arranged at one end of the second electric push rod 303. The principle of the ultrasonic detection probe 304 is consistent with the principle of a digital ultrasonic flaw detector with a model of JC-CT350. When actually used, the ultrasonic detection probe 304 is connected to a display screen for displaying the internal detection data of the metal part. Fourth electric push rods 305 are arranged on both sides of the first detection cover 301, and one end of the fourth electric push rod 305 extends from the outside of the first detection cover 301 to the inside of the first detection cover 301. A first clamping plate 306 is arranged at one end of the fourth electric push rod 305 located inside the first detection cover 301.

[0034] Specifically, when the metal piece is placed on the conveying device 1 and is conveyed by the conveying device 1 to the bottom of the first detection cover 301, the external controller is used to make the moving end of the fourth electric push rod 305 drive the first clamping plate 306 to move from both sides to the middle, and then clamp the metal piece to be detected. Then, the external controller is used to start the first electric slide rail 302, the second electric push rod 303 and the ultrasonic detection probe 304. Then, the first electric slide rail 302 and the second electric push rod 303 cooperate with each other to drive the ultrasonic detection probe 304 to move left and right and up and down, so that it can detect the inside of the entire metal piece and transmit the detected data to the connected display screen. After the detection is completed, the external controller is used to make the moving end of the fourth electric push rod 305 drive the first clamping plate 306 to move from the middle to both sides, so that the detected metal piece is placed on the conveying device 1.

[0035] like Figure 1 - Figure 7 As shown, the second detection component 4 includes a second detection cover 401, the second detection cover 401 is arranged at one end of the conveying device 1, a delivery pump 402 is arranged at one end of the conveying device 1, the input end of the delivery pump 402 is connected to a liquid storage tank 403, the output end of the delivery pump 402 is connected to a delivery pipe 404, one end of the delivery pipe 404 is connected to an output pipe 405, and a plurality of atomizing nozzles 406 are connected to the output pipe 405, one end of the atomizing nozzle 406 extends from the outside of the second detection cover 401 to the inside of the second detection cover 401, and a second electric slide rail 407 is arranged on the second detection cover 401, and the moving end of the second electric slide rail 407 is provided with A third electric push rod 408, one end of the third electric push rod 408 is provided with a second motor 411 through a mounting seat 2, an output end of the second motor 411 is provided with a fixing seat 409, a magnetic detector 410 is installed on the fixing seat 409, the principle of the magnetic detector 410 is consistent with the principle of the AC magnetic detector model ZCM-FSDA1802, and fifth electric push rods 412 are provided on both sides of the second detection cover 401, one end of the fifth electric push rod 412 extends from the outside of the second detection cover 401 to the inside of the second detection cover 401, and a second clamping plate 413 is provided at one end of the fifth electric push rod 412 located inside the second detection cover 401.

[0036] Specifically, when the metal piece after the first detection is transported by the conveying device 1 to the bottom of the second detection cover 402, the fifth electric push rod 412 is started by the external controller, and then the moving end of the fifth electric push rod 412 drives the second clamping plate 413 to move from both sides to the middle, so as to clamp the metal piece again, and then the delivery pump 402 is started by the external controller, and then the input end of the delivery pump 402 delivers the magnetic suspension in the liquid storage tank 403 to the delivery pipe 404, and then delivers it to the output pipe 405, and then sprays it onto the metal piece through the atomizing nozzle 406. Then, the second electric slide rail 407, the third electric push rod 408 and the magnetic detector 410 are started through the external controller, and then the second electric slide rail 407 and the third electric push rod 408 cooperate with each other to drive the magnetic detector 410 to move left and right and up and down, so that it can detect the outside of the entire metal part. When the angle of the magnetic detector 410 needs to be adjusted, the second motor 411 is started through the external controller, and then the output shaft of the second motor 411 drives the fixed seat 409 and the magnetic detector 410 to rotate for angle adjustment, thereby better ensuring the detection effect.

[0037] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0038] Working principle: when the metal piece is placed on the conveying device 1, and when the metal piece is conveyed by the conveying device 1 to the bottom of the first detection cover 301, the external controller is used to make the moving end of the fourth electric push rod 305 drive the first clamping plate 306 to move from both sides to the middle, and then clamp the metal piece to be detected, and then the external controller is used to start the first electric slide rail 302, the second electric push rod 303 and the ultrasonic detection probe 304, and then the first electric slide rail 302 and the second electric push rod 303 cooperate with each other to drive the ultrasonic detection probe 304 to move left and right and up and down, so that it can detect the inside of the entire metal piece, and the detected data is transmitted to the connected display screen. After the detection is completed, the external controller is used to make the moving end of the fourth electric push rod 305 drive the first clamping plate 306 to move from the middle to both sides, so that the detected metal piece is placed on the conveying device 1;

[0039] When the metal piece is placed on the conveying device 1 and is conveyed by the conveying device 1 to the bottom of the first detection cover 301, the external controller is used to make the moving end of the fourth electric push rod 305 drive the first clamping plate 306 to move from both sides to the middle, and then clamp the metal piece to be detected, and then the external controller is used to start the first electric slide rail 302, the second electric push rod 303 and the ultrasonic detection probe 304, and then the first electric slide rail 302 and the second electric push rod 303 cooperate with each other to drive the ultrasonic detection probe 304 to move left and right and up and down, so that it can detect the inside of the entire metal piece, and the detected data is transmitted to the connected display screen. After the detection is completed, the external controller is used to make the moving end of the fourth electric push rod 305 drive the first clamping plate 306 to move from the middle to both sides, so that the detected metal piece is placed on the conveying device 1;

[0040] When the metal piece after the first detection is transported by the conveying device 1 to the bottom of the second detection cover 402, the fifth electric push rod 412 is started by the external controller, and then the moving end of the fifth electric push rod 412 drives the second clamping plate 413 to move from both sides to the middle, so as to clamp the metal piece again, and then the delivery pump 402 is started by the external controller, and then the input end of the delivery pump 402 delivers the magnetic suspension in the liquid storage tank 403 to the delivery pipe 404, and then to the output pipe 405, and then sprays it onto the metal piece through the atomizing nozzle 406. Next, the second electric slide rail 407, the third electric push rod 408, and the magnetic detector 410 are started through an external controller, and then the second electric slide rail 407 and the third electric push rod 408 cooperate with each other to drive the magnetic detector 410 to move left and right and up and down, so that it can detect the outside of the entire metal part. When the angle of the magnetic detector 410 needs to be adjusted, the second motor 411 is started through the external controller, and then the output shaft of the second motor 411 drives the fixed seat 409 and the magnetic detector 410 to rotate for angle adjustment, thereby better ensuring the detection effect.

[0041] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-precision micro-wear detector, comprising a conveying device (1), characterized in that: An auxiliary component (2) is symmetrically arranged on one side of the conveying device (1), and a first detection component (3) and a second detection component (4) are arranged on one end of the conveying device (1); The auxiliary component (2) comprises a plurality of mechanical arms (201), the mechanical arms (201) being symmetrically arranged on one side of the conveying device (1), an adjustment plate (202) being arranged at one end of the mechanical arm (201), an adjustment slot being arranged on the adjustment plate (202), a first motor (203) being arranged on one side of the adjustment plate (202), an output shaft of the first motor (203) extending from the outside of the adjustment plate (202) to the inside of the adjustment plate (202), and an adjustment gear (204) being arranged inside the adjustment slot on which the output shaft of the first motor (203) is located; The first detection assembly (3) comprises a first detection cover (301), the first detection cover (301) is arranged at one end of the conveying device (1), a first electric slide rail (302) is arranged in the first detection cover (301), and a second electric push rod (303) is arranged at the moving end of the first electric slide rail (302); The second detection component (4) comprises a second detection cover (401), wherein the second detection cover (401) is arranged at one end of the conveying device (1), wherein a conveying pump (402) is arranged at one end of the conveying device (1), wherein an input end of the conveying pump (402) is connected to a liquid storage tank (403), wherein an output end of the conveying pump (402) is connected to a conveying pipe (404), wherein one end of the conveying pipe (404) is connected to an output pipe (405), wherein a plurality of atomizing nozzles (406) are connected to the output pipe (405), wherein one end of the atomizing nozzle (406) extends from the outside of the second detection cover (401) to the inside of the second detection cover (401).

2. A high-precision micro-wear detector according to claim 1, characterized in that: The adjusting gear (204) is connected to an adjusting rack (205), one end of the adjusting rack (205) is provided with a first limit plate (206), the adjusting plate (202) is provided with a first electric push rod (207), one end of the first electric push rod (207) is provided with a second limit plate (208), and one end of the adjusting plate (202) is provided with an electric suction cup (209).

3. A high-precision micro-wear detector according to claim 1, characterized in that: An ultrasonic detection probe (304) is arranged at one end of the second electric push rod (303), and fourth electric push rods (305) are arranged on both sides of the first detection cover (301). One end of the fourth electric push rod (305) extends from the outside of the first detection cover (301) to the inside of the first detection cover (301), and a first clamping plate (306) is arranged at one end of the fourth electric push rod (305) located inside the first detection cover (301).

4. A high-precision micro-wear detector according to claim 1, characterized in that: The second detection cover (401) is provided with a second electric slide rail (407), the moving end of the second electric slide rail (407) is provided with a third electric push rod (408), one end of the third electric push rod (408) is provided with a second motor (411) through a second mounting seat, the output end of the second motor (411) is provided with a fixed seat (409), a magnetic detector (410) is installed on the fixed seat (409), and fifth electric push rods (412) are provided on both sides of the second detection cover (401), one end of the fifth electric push rod (412) extends from the outside of the second detection cover (401) to the inside of the second detection cover (401), and a second clamping plate (413) is provided at one end of the fifth electric push rod (412) located inside the second detection cover (401).

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