A metal material external nondestructive testing instrument

By designing clamping systems and transmission components in the non-destructive detector, the problem of rapid adjustment of fixtures in the prior art is solved, and rapid clamping and multi-surface detection of metal materials of different sizes are achieved, which improves the practicality and efficiency of the detector.

CN222704586UActive Publication Date: 2025-04-01DONGYING TAIYU TESTING TECH SERVICE CO LTD
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Patent Information

Application Number
CN202421000886.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-04-01
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Existing non-destructive detectors cannot quickly adjust themselves according to different sizes of metal materials for fixing, resulting in poor practicality.

Method used

An external non-destructive detector of metal material is designed, and a clamping system including a first threaded rod, a clamping plate and a mounting plate is used to control the rotation of the clamping plate and the mounting plate through the transmission assembly to achieve rapid clamping and multi-surface detection of metal materials of different sizes.

Benefits of technology

The rapid clamping and fixing of metal materials of different sizes is achieved, which improves the practicality of the detector, and can detect multiple surfaces of the metal material without being released from fixation, which improves the detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detectors, and in particular to an external nondestructive detector for metal materials, comprising a table body, a placement plate fixedly mounted on the upper surface of the table body, a detection mechanism provided on the surface of the placement plate, a mounting rod fixedly mounted horizontally on the inner wall of the placement plate, a mounting seat symmetrically fixedly sleeved on the mounting rod, a mounting opening opened on the surface of the mounting seat, a rotating shaft rotatably mounted on the inner wall of the mounting opening, a mounting disk fixedly mounted on one end of the rotating shaft; a mounting plate fixedly mounted on the surface of the mounting disk, a first threaded rod vertically rotatably mounted on the upper surface of the mounting plate, a clamping plate threadedly sleeved on the first threaded rod, the clamping plate limited the rotation by a limiting component, and the two mounting disks controlled to rotate together by a transmission assembly. Through the cooperation between the first threaded rod, the clamping plate and the mounting plate, the clamping and fixing of metal materials of different sizes can be quickly completed, thereby improving the practicality of the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of detectors, in particular to an external nondestructive detector for metal materials. Background Art

[0002] After the existing metal materials are produced, they need to be inspected externally by non-destructive testing instruments. Non-destructive testing refers to a method of inspecting and testing the structure, properties, state and type, nature, quantity, shape, position, size, distribution and changes of defects inside and on the surface of the test piece by using physical or chemical methods, with the help of modern technology and equipment, without damaging or affecting the performance of the tested object or the internal organization of the tested object, by utilizing the changes in heat, sound, light, electricity, magnetism and other reactions caused by abnormal internal structure or defects of the material.

[0003] The existing nondestructive testing instrument needs to fix the metal material before testing it. The metal materials to be tested have various sizes, but the nondestructive testing instrument cannot quickly adjust itself to fix the metal materials according to the sizes of the metal materials to be tested, so the practicality is poor. Utility Model Content

[0004] The purpose of the utility model is to solve the following shortcomings in the prior art: the existing non-destructive testing instrument needs to fix the metal material before testing it, the metal material to be tested has various sizes, but the non-destructive testing instrument cannot quickly adjust itself to fix it according to the size of the metal material to be tested, and the practicality is poor. A metal material external non-destructive testing instrument is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A metal material external non-destructive testing instrument, comprising a platform, a placement plate is fixedly installed on the upper surface of the platform, a detection mechanism is arranged on the surface of the placement plate, a mounting rod is horizontally fixedly installed on the inner wall of the placement plate, a mounting seat is symmetrically fixedly sleeved on the mounting rod, a mounting opening is opened on the surface of the mounting seat, a rotating shaft is rotatably installed on the inner wall of the mounting opening, and a mounting plate is fixedly installed on one end of the rotating shaft;

[0007] A mounting plate is fixedly mounted on the surface of the mounting disk, a first threaded rod is vertically rotatably mounted on the upper surface of the mounting plate, a clamping plate is threadedly sleeved on the first threaded rod, the clamping plate is restricted in rotation by a restriction component, and the two mounting disks are controlled to rotate together by a transmission assembly.

[0008] Preferably, the limiting component comprises a limiting rod vertically fixedly mounted on the upper surface of the mounting plate, and the clamping plate is slidably sleeved on the limiting rod.

[0009] Preferably, the transmission assembly includes two gear rings respectively fixedly sleeved on the outer disk walls of the two mounting disks, two rack rods respectively meshingly connected to the two gear rings, and a first driving component. The surface of the mounting seat is horizontally opened with a through hole passing through the mounting opening, and the two rack rods are respectively horizontally slidably arranged in the two through holes. The first driving component is used to provide driving force for the two rack rods to move together.

[0010] Preferably, the first driving component includes a second threaded rod, a slider threadedly sleeved on the second threaded rod and two connecting rods respectively fixedly mounted on the left and right side walls of the slider; a fixing plate is fixedly mounted on the upper surface of the platform body, one end of the second threaded rod is rotatably mounted on the surface of the fixing plate, a straight plate is fixedly mounted on the lower surface of the rack rod, and ends of the two connecting rods away from each other are respectively fixedly connected to the two straight plates.

[0011] Preferably, the detection mechanism includes a third threaded rod, a sliding seat threadedly mounted on the third threaded rod, and a detection head. A sliding opening is horizontally opened on the surface of the mounting plate, and the third threaded rod is horizontally rotatably installed in the sliding opening. The detection head is fixedly connected to the sliding seat through a plurality of connecting rods. A second driving component is provided on the side wall of the mounting plate, and the second driving component is used to control the rotation of the third threaded rod.

[0012] Preferably, the second driving component comprises a driving motor fixedly mounted on the side wall of the placement plate, and the output shaft of the driving motor is fixedly connected to the third threaded rod.

[0013] Preferably, a spherical groove is formed in the bottom wall of the through opening, a rolling ball is rounably embedded in the spherical groove, and the rolling ball is in rolling contact with the rack rod.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] Through the cooperation between the first threaded rod, the clamping plate and the mounting plate, metal materials of different sizes can be quickly clamped and fixed, thereby improving the practicability of the device;

[0016] After the metal material is clamped, the clamped metal material can be controlled to rotate through the transmission component, so that multiple surfaces of the metal material can be detected by the detection head without releasing the fixation of the metal material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front three-dimensional structure of a metal material external non-destructive testing instrument proposed by the utility model;

[0018] Figure 2 This is a top-down perspective structural diagram of a metal material external nondestructive testing instrument proposed by the utility model;

[0019] Figure 3 for Figure 1 A magnified view of the structure in the middle.

[0020] In the figure: 1 body, 2 mounting rod, 3 mounting seat, 4 mounting plate, 5 mounting plate, 6 first threaded rod, 7 clamping plate, 8 limiting rod, 9 gear ring, 10 rack rod, 11 second threaded rod, 12 slider, 13 connecting rod, 14 straight plate, 15 third threaded rod, 16 slide seat, 17 detection head, 18 driving motor. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] The terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the present utility model are only for the convenience of description and are not used to limit the scope of application of the present utility model. Changes or adjustments in their relative relationships shall be regarded as the scope of application of the present utility model without substantially changing the technical content.

[0023] Reference Figure 1-Figure 3 , a metal material external nondestructive testing instrument, including a platform 1, a placement plate is fixedly installed on the upper surface of the platform 1, a detection mechanism is arranged on the surface of the placement plate, the detection mechanism includes a third threaded rod 15, a slide seat 16 and a detection head 17 which are threadedly sleeved on the third threaded rod 15, a sliding opening is horizontally opened on the surface of the placement plate, the third threaded rod 15 is horizontally rotatably installed in the sliding opening, the detection head 17 is fixedly connected to the slide seat 16 through a plurality of connecting rods, a second driving component is arranged on the side wall of the placement plate, the second driving component is used to control the rotation of the third threaded rod 15, the second driving component includes a driving motor 18 fixedly installed on the side wall of the placement plate, the output shaft of the driving motor 18 is fixedly connected to the third threaded rod 15, a mounting rod 2 is horizontally fixedly installed on the inner wall of the placement plate, a mounting seat 3 is symmetrically fixedly sleeved on the mounting rod 2, a mounting opening is opened on the surface of the mounting seat 3, a rotating shaft is rotatably installed on the inner wall of the mounting opening, and a mounting disk 4 is fixedly installed on one end of the rotating shaft;

[0024] A mounting plate 5 is fixedly mounted on the surface of the mounting plate 4, a first threaded rod 6 is vertically rotatably mounted on the upper surface of the mounting plate 5, a clamping plate 7 is threadedly sleeved on the first threaded rod 6, and the clamping plate 7 is restricted in rotation by a restriction component, the restriction component includes a restriction rod 8 vertically fixedly mounted on the upper surface of the mounting plate 5, the clamping plate 7 is slidably sleeved on the restriction rod 8, and the two mounting plates 4 are controlled to rotate together through a transmission assembly;

[0025] When it is necessary to inspect the metal material, first place one end of the metal material on the upper surface of one of the mounting plates 5, and then rotate the first threaded rod 6, and then the clamping plate 7 threadedly sleeved on the first threaded rod 6 will move vertically under the restriction of the restriction rod 8 until the metal material is clamped and fixed between the mounting plate 5 and the clamping plate 7. The metal materials of different thicknesses can be clamped, which improves the practicability of the device.

[0026] After the metal material is fixed, the third threaded rod 15 is controlled to rotate by starting the driving motor 18, so that the slide 16 threadedly sleeved on the third threaded rod 15 moves laterally with the detection head 17, and the surface of the metal material can be detected;

[0027] The design of the two clamping plates 7 and the two mounting plates 5 enables the detection mechanism to detect two metal materials at the same time, without the need to detect the metal materials one by one, thereby improving the work efficiency of the external detection of the metal materials.

[0028] The transmission assembly includes two toothed rings 9 respectively fixedly sleeved on the outer disk walls of the two mounting plates 4, two rack rods 10 respectively meshingly connected with the two toothed rings 9 and a first driving component. A through hole penetrating the mounting hole is horizontally opened on the surface of the mounting seat 3. The two rack rods 10 are respectively slidably arranged in the two through holes horizontally. The first driving component is used to provide a driving force for the two rack rods 10 to move together. The first driving component includes a second threaded rod 11, a slider 12 threadedly sleeved on the second threaded rod 11 and two connecting rods 13 respectively fixedly mounted on the left and right side walls of the slider 12. A fixing plate is fixedly mounted on the upper surface of the platform 1, one end of the second threaded rod 11 is rotatably mounted on the surface of the fixing plate, a straight plate 14 is fixedly mounted on the lower surface of the rack rod 10, and the ends of the two connecting rods 13 away from each other are respectively fixedly connected to the two straight plates 14;

[0029] After the detection mechanism has finished detecting one surface of the metal material, the second threaded rod 11 can be rotated to control the slider 12 threadedly sleeved on the second threaded rod 11 to move laterally with the rack rod 10. During the movement, the gear ring 9 meshing with the rack rod 10 can rotate with the mounting plate 4 and the fixed metal material, thereby changing the surface corresponding to the metal material and the detection mechanism. Multiple surfaces of the metal material can be detected by the detection head 17 without releasing the fixation of the metal material.

[0030] A spherical groove is provided on the bottom wall of the hole, a rolling ball is rotatably embedded in the spherical groove, and the rolling ball is in rolling contact with the rack rod 10;

[0031] The rolling ball can reduce the friction between the rack rod 10 and the contact surface between the through hole and the installation hole, thereby avoiding jamming during movement.

[0032] In the utility model, when it is necessary to detect the metal material, first place one end of the metal material on the upper surface of one of the mounting plates 5, and then rotate the first threaded rod 6. At this time, the clamping plate 7 threadedly sleeved on the first threaded rod 6 will move vertically under the limiting action of the limiting rod 8 until the metal material is clamped and fixed between the mounting plate 5 and the clamping plate 7. Metal materials of different thicknesses can be clamped, which improves the practicality of the device. The design of the two clamping plates 7 and the two mounting plates 5 allows the detection mechanism to detect two metal materials at the same time, without the need to detect the metal materials one by one, thereby improving the work efficiency of external detection of metal materials.

[0033] In the present invention, unless otherwise clearly specified or limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metal material external non-destructive testing instrument, comprising a platform (1), characterized in that: A placement plate is fixedly mounted on the upper surface of the platform (1), a detection mechanism is provided on the surface of the placement plate, a mounting rod (2) is fixedly mounted horizontally on the inner wall of the placement plate, a mounting seat (3) is symmetrically fixedly sleeved on the mounting rod (2), a mounting opening is provided on the surface of the mounting seat (3), a rotating shaft is rotatably mounted on the inner wall of the mounting opening, and a mounting plate (4) is fixedly mounted on one end of the rotating shaft; A mounting plate (5) is fixedly mounted on the surface of the mounting disk (4); a first threaded rod (6) is vertically rotatably mounted on the upper surface of the mounting plate (5); a clamping plate (7) is threadedly sleeved on the first threaded rod (6); the clamping plate (7) is restricted in rotation by a restriction component; and the two mounting disks (4) are controlled to rotate together by a transmission assembly.

2. A metal material external nondestructive testing instrument according to claim 1, characterized in that: The limiting component comprises a limiting rod (8) vertically fixedly mounted on the upper surface of the mounting plate (5), and the clamping plate (7) is slidably sleeved on the limiting rod (8).

3. The metal material external nondestructive testing instrument according to claim 1, characterized in that: The transmission assembly comprises two toothed rings (9) respectively fixedly sleeved on the outer disk walls of two mounting disks (4), two rack rods (10) respectively meshingly connected to the two toothed rings (9), and a first driving component; a through hole penetrating the mounting hole is horizontally opened on the surface of the mounting seat (3); the two rack rods (10) are respectively horizontally slidably arranged in the two through holes; and the first driving component is used to provide a driving force for the two rack rods (10) to move together.

4. A metal material external nondestructive testing instrument according to claim 3, characterized in that: The first driving component comprises a second threaded rod (11), a slider (12) threadedly sleeved on the second threaded rod (11), and two connecting rods (13) respectively fixedly mounted on the left and right side walls of the slider (12); a fixing plate is fixedly mounted on the upper surface of the platform (1); one end of the second threaded rod (11) is rotatably mounted on the surface of the fixing plate; a straight plate (14) is fixedly mounted on the lower surface of the rack rod (10); and ends of the two connecting rods (13) that are away from each other are respectively fixedly connected to the two straight plates (14).

5. The metal material external nondestructive testing instrument according to claim 1, characterized in that: The detection mechanism comprises a third threaded rod (15), a slide seat (16) threadedly sleeved on the third threaded rod (15), and a detection head (17); a slide opening is horizontally opened on the surface of the placement plate, the third threaded rod (15) is horizontally rotatably mounted in the slide opening, the detection head (17) is fixedly connected to the slide seat (16) via a plurality of connecting rods, and a second driving component is provided on the side wall of the placement plate, the second driving component is used to control the rotation of the third threaded rod (15).

6. A metal material external nondestructive testing instrument according to claim 5, characterized in that: The second driving component comprises a driving motor (18) fixedly mounted on the side wall of the placement plate, and an output shaft of the driving motor (18) is fixedly connected to the third threaded rod (15).

7. The metal material external nondestructive testing instrument according to claim 3, characterized in that: The bottom wall of the through opening is provided with a spherical groove, a rolling ball is rounably embedded in the spherical groove, and the rolling ball is in rolling contact with the rack rod (10).