A resonant reciprocating power assembly
By integrating the base, bracket and spring mechanism of electric push clippers and electric personal care products, the problems of time-consuming and labor-intensive installation and high operating accuracy are solved, and a more efficient installation method and more consistent product performance are achieved.
Patent Information
- Application Number
- CN202421279926.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-05
AI Technical Summary
Existing electric shears and electric personal care products require screws to fix brackets, bases and resonant springs when installed, resulting in time-consuming and labor-intensive installation and high operating accuracy, affecting motor performance.
A resonant reciprocating and flat power assembly is designed, in which the base, bracket and spring mechanism are injection molded in one piece to reduce the use of screws and optimize the installation method.
Through the integrated injection molding design, the installation method of the product is optimized, the uncertainty caused by screw installation is reduced, and the consistency and pass rate of the product are improved.
Smart Images

Figure CN222706381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motors, in particular to a resonant reciprocating translational power component. Background Art
[0002] Generally, personal care products such as electric clippers and shavers use micro permanent magnet DC motors as power, and use eccentric wheel structures to convert rotational motion into linear motion. The above principles and structures determine the working frequency and life of electric clippers and electric personal care blades, as well as the vibration of the products during operation, which makes them feel bad.
[0003] At present, there are swing motors on the market that use iron core coils, permanent magnets and resonant springs to cooperate with each other. However, during installation, screws are needed to fix the bracket, base and resonant spring. This installation method is not only time-consuming and labor-intensive, but also requires high operating precision, otherwise it is easy to affect the performance of the motor. Utility Model Content
[0004] The purpose of the utility model is to provide a resonant reciprocating power assembly to address the above-mentioned deficiencies in the prior art.
[0005] The purpose of the utility model is achieved through the following technical solutions: a resonant reciprocating power assembly, comprising a base and a stator mechanism arranged on the base; a bracket is arranged on the top of the stator mechanism for reciprocating translation; the bracket is provided with a mover mechanism; the mover mechanism is provided with a magnet mechanism;
[0006] A spring sheet mechanism is provided between the bracket and the base; the base, the bracket and the spring sheet mechanism are integrally formed by injection molding.
[0007] The utility model is further configured that the stator mechanism comprises a first core column group and a second core column group which are spaced apart;
[0008] The first core column group includes a first left core column, a first right core column and a first middle core column arranged in sequence;
[0009] The second core column group includes a second left core column, a second right core column and a second middle core column arranged in sequence;
[0010] A coil is wound between the first core column and the second core column; the bracket includes a first bracket and a second bracket; the first bracket is reciprocatingly movable and arranged at the top of the first core column group; the second bracket is reciprocatingly movable and arranged at the top of the second core column group;
[0011] The mover mechanism comprises a first mover core provided on the first bracket and a second mover core provided on the second bracket;
[0012] The magnet mechanism includes a first magnet assembly arranged on the first mover core and a second magnet assembly arranged on the second mover core.
[0013] The utility model is further configured such that the first magnet assembly includes a first left magnet and a first right magnet disposed at the bottom of the first mover core; the first left magnet is disposed at the top of the first left core column and the top of the first middle core column; the first right magnet is disposed at the top of the first right core column and the top of the first middle core column;
[0014] The second magnet assembly includes a second left magnet and a second right magnet arranged at the bottom of the second movable core; the second left magnet is arranged at the top of the second left core column and the top of the second middle core column; the second right magnet is arranged at the top of the second right core column and the top of the second middle core column.
[0015] The utility model is further configured such that the first left magnet and the first right magnet are arranged in parallel at the bottom of the first mover core; the second left magnet and the second right magnet are arranged in parallel at the bottom of the second mover core.
[0016] The utility model is further configured such that the first left core column is arranged opposite to the second left core column; the first right core column is arranged opposite to the second right core column; the first middle core column is arranged opposite to the second middle core column;
[0017] Gaps are provided between the first left core column and the second left core column, between the first right core column and the second right core column, and between the first middle core column and the second middle core column.
[0018] The utility model is further configured as follows: an insulating frame is sleeved between the first central core column and the second central core column; the coil is wound around the insulating frame; a first output shaft is provided on the top of the first bracket; and a second output shaft is provided on the top of the second bracket.
[0019] The utility model is further configured such that a first left spring sheet is provided between the first bracket on one side of the movable direction and the base; a first right spring sheet is provided between the first bracket on the other side of the movable direction and the base;
[0020] A second left spring sheet is provided between the second bracket and the base on one side of the movable direction; a second right spring sheet is provided between the second bracket and the base on the other side of the movable direction;
[0021] The first left spring leaf, the first right spring leaf, the second left spring leaf and the second right spring leaf constitute the spring leaf mechanism.
[0022] The utility model is further configured such that the first left spring sheet, the first right spring sheet, the second left spring sheet and the second right spring sheet are single-piece structures or are formed by stacking multiple spring sheets; the first left spring sheet, the first right spring sheet, the second left spring sheet and the second right spring sheet are all provided with through holes.
[0023] The utility model is further configured such that the magnetism of the bottom of the first left magnet is opposite to the magnetism of the bottom of the first right magnet; the magnetism of the bottom of the second left magnet is opposite to the magnetism of the bottom of the second right magnet;
[0024] The magnetism of the bottom of the first left magnet is the same as the magnetism of the bottom of the second left magnet; the magnetism of the bottom of the first right magnet is the same as the magnetism of the bottom of the second right magnet.
[0025] Beneficial effects of the utility model: the utility model can optimize the installation method of the product by integrally injection-molding the base, the bracket and the spring sheet mechanism, reduce the use of screws and the uncertainty caused by screw installation, and improve the consistency and qualification rate of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the utility model;
[0027] Figure 2 It is a structural schematic diagram of the utility model from another perspective;
[0028] Figure 3 It is a cross-sectional view of the utility model;
[0029] Figure 4 This is a schematic diagram of the structure of the utility model after the coil is hidden;
[0030] Figure 5 It is a structural schematic diagram of the cooperation between the base and the stator mechanism of the utility model;
[0031] Among them: 1. base; 2. stator mechanism; 21. gap; 31. first left core column; 32. first right core column; 33. first middle core column; 41. second left core column; 42. second right core column; 43. second middle core column; 5. coil; 51. insulating frame; 6. first bracket; 61. first output shaft; 62. first mover core; 63. first left magnet; 64. first right magnet; 7. second bracket; 71. second output shaft; 72. second mover core; 73. second left magnet; 74. second right magnet; 81. first left spring sheet; 82. first right spring sheet; 91. second left spring sheet; 92. second right spring sheet. DETAILED DESCRIPTION
[0032] The utility model is further described in conjunction with the following embodiments.
[0033] Depend on Figures 1 to 5 It can be seen that the resonant reciprocating power component described in this embodiment includes a base 1 and a stator mechanism 2 arranged on the base 1; the top of the stator mechanism 2 is provided with a bracket for reciprocating movement; the bracket is provided with a mover mechanism; the mover mechanism is provided with a magnet mechanism; a spring sheet mechanism is provided between the bracket and the base 1; the base 1, the bracket and the spring sheet mechanism are integrally injection molded.
[0034] Specifically, the resonant reciprocating power assembly described in this embodiment is formed by integrally injecting the base 1, the bracket and the spring sheet mechanism, which can optimize the installation method of the product, reduce the use of screws and the uncertainty caused by screw installation, and improve the consistency and qualification rate of the product.
[0035] In the resonant reciprocating translational power assembly described in this embodiment, the stator mechanism comprises a first core column group and a second core column group which are arranged at intervals;
[0036] The first core column group includes a first left core column 31, a first right core column 32 and a first middle core column 33 arranged in sequence;
[0037] The second core column group includes a second left core column 41, a second right core column 42 and a second middle core column 43 which are arranged in sequence;
[0038] A coil 5 is wound between the first central core column 33 and the second central core column 43; the bracket includes a first bracket 6 and a second bracket 7; the first bracket 6 is reciprocatingly movable and arranged at the top of the first core column group; the second bracket 7 is reciprocatingly movable and arranged at the top of the second core column group;
[0039] The mover mechanism includes a first mover core 62 provided on the first bracket 6 and a second mover core 72 provided on the second bracket 7;
[0040] The magnet mechanism includes a first magnet assembly disposed on the first movable core 62 and a second magnet assembly disposed on the second movable core 72 .
[0041] Specifically, in the resonant reciprocating power assembly described in this embodiment, a first stator system is formed between the first left core column 31, the first right core column 32, the first middle core column 33 and the coil 5, and a second stator system is formed between the second left core column 41, the second right core column 42, the second middle core column 43 and the coil 5; in addition, a first mover system is formed between the first bracket 6, the first mover core 62 and the first magnet assembly, and a second mover system is formed between the second bracket 7, the second mover core 72 and the second magnet assembly.
[0042] When powered on, the first stator system and the second stator system apply horizontal excitation forces of varying sizes to the first mover system and the second mover system respectively, cooperating with the electromagnetic excitation force perpendicular to the surface of the first magnet assembly and the electromagnetic excitation force perpendicular to the surface of the second magnet assembly, thereby causing system resonance, thereby enabling the first bracket 6 and the second bracket 7 to perform reciprocating translational activities.
[0043] In this embodiment, the first core column group and the second core column group are integrated in the stator mechanism 2, and the coil 5 only needs to be wound between the first middle core column 33 and the second middle core column 43, thereby reducing the number of windings of the coil 5, reducing the production process, and effectively improving costs.
[0044] In the resonant reciprocating power assembly of the present embodiment, the first magnet assembly includes a first left magnet 63 and a first right magnet 64 disposed at the bottom of the first mover core 62; the first left magnet 63 is disposed at the top of the first left core column 31 and the top of the first middle core column 33; the first right magnet 64 is disposed at the top of the first right core column 32 and the top of the first middle core column 33;
[0045] The second magnet assembly includes a second left magnet 73 and a second right magnet 74 arranged at the bottom of the second movable core 72; the second left magnet 73 is arranged at the top of the second left core column 41 and the top of the second middle core column 43; the second right magnet 74 is arranged at the top of the second right core column 42 and the top of the second middle core column 43.
[0046] Specifically, after the coil 5 is energized, magnetic poles can be generated at the top of each iron core, so that the first bracket 6 can be driven to move laterally under the action of the first left magnet 63 and the first right magnet 64, and the second bracket 7 can be driven to move laterally under the action of the second left magnet 73 and the second right magnet 74;
[0047] When a reverse current flows through the coil 5, the magnetic poles at the top of each iron core change, thereby driving the first bracket 6 to move in the opposite direction under the action of the first left magnet 63 and the first right magnet 64, and driving the second bracket 7 to move in the opposite direction under the action of the second left magnet 73 and the second right magnet 74; by continuously changing the current direction of the coil 5, the first bracket 6 and the second bracket 7 can be made to perform reciprocating translational movements.
[0048] In the resonant reciprocating power assembly described in this embodiment, the first left magnet 63 and the first right magnet 64 are arranged in parallel at the bottom of the first mover core 62; the second left magnet 73 and the second right magnet 74 are arranged in parallel at the bottom of the second mover core 72. Through the above arrangement, the stability of the movement of the first bracket 6 and the stability of the movement of the second bracket 7 can be enhanced.
[0049] In the resonant reciprocating power assembly described in this embodiment, the first left core column 31 is arranged opposite to the second left core column 41; the first right core column 32 is arranged opposite to the second right core column 42; the first middle core column 33 is arranged opposite to the second middle core column 43;
[0050] There are gaps 21 between the first left core column 31 and the second left core column 41, between the first right core column 32 and the second right core column 42, and between the first middle core column 33 and the second middle core column 43. Specifically, through the above arrangement, the overall structure of the resonant reciprocating power assembly is more stable and reliable.
[0051] In the resonant reciprocating power assembly described in this embodiment, an insulating frame 51 is sleeved between the first central column 33 and the second central column 43; the coil 5 is wound on the insulating frame 51; specifically, through the above-mentioned insulation effect, and the insulating frame 51 is sleeved outside the first central column 33 and the second central column 43 at the same time, the stability of the overall structure can be enhanced. A first output shaft 61 is provided at the top of the first bracket 6; a second output shaft 71 is provided at the top of the second bracket 7. Specifically, the above-mentioned arrangement enables the overall output to be dual-axis.
[0052] In the resonant reciprocating power assembly described in this embodiment, a first left spring sheet 81 is provided between the first bracket 6 and the base 1 on one side of the moving direction; a first right spring sheet 82 is provided between the first bracket 6 and the base 1 on the other side of the moving direction;
[0053] A second left spring piece 91 is provided between the second bracket 7 and the base 1 on one side of the moving direction; a second right spring piece 92 is provided between the second bracket 7 and the base 1 on the other side of the moving direction;
[0054] The first left spring leaf 81 , the first right spring leaf 82 , the second left spring leaf 91 , and the second right spring leaf 92 constitute the spring leaf mechanism.
[0055] Specifically, in this embodiment, by providing a first left spring piece 81, a first right spring piece 82, a second left spring piece 91 and a second right spring piece 92, each spring piece can be deformed during the reciprocating motion of the first bracket 6 and the second bracket 7, thereby further ensuring the resonance of the first bracket 6 and the second bracket 7.
[0056] In the resonant reciprocating power assembly described in this embodiment, the first left spring piece 81, the first right spring piece 82, the second left spring piece 91 and the second right spring piece 92 are single-piece structures or are formed by stacking multiple spring pieces; the first left spring piece 81, the first right spring piece 82, the second left spring piece 91 and the second right spring piece 92 are all provided with through holes. The provision of the through holes can reduce stress concentration and increase the life of the spring pieces.
[0057] In the resonant reciprocating power assembly described in this embodiment, the magnetism at the bottom of the first left magnet 63 is opposite to the magnetism at the bottom of the first right magnet 64; the magnetism at the bottom of the second left magnet 73 is opposite to the magnetism at the bottom of the second right magnet 74;
[0058] The magnetism at the bottom of the first left magnet 63 is the same as the magnetism at the bottom of the second left magnet 73; the magnetism at the bottom of the first right magnet 64 is the same as the magnetism at the bottom of the second right magnet 74; specifically, since the coil 5 applies horizontal excitation forces of equal magnitude and opposite directions to the first bracket 6 and the second bracket 7 respectively; the above arrangement enables the first bracket 6 and the second bracket 7 to resonate and reciprocate in opposite directions.
[0059] The magnetism at the bottom of the first left magnet 63 is opposite to the magnetism at the bottom of the first right magnet 64; the magnetism at the bottom of the second left magnet 73 is opposite to the magnetism at the bottom of the second right magnet 74;
[0060] The magnetism at the bottom of the first left magnet 63 is opposite to the magnetism at the bottom of the second left magnet 73; the magnetism at the bottom of the first right magnet 64 is opposite to the magnetism at the bottom of the second right magnet 74. Specifically, since the coil 5 applies equal and opposite horizontal excitation forces to the first bracket 6 and the second bracket 7, the above arrangement enables the first bracket 6 and the second bracket 7 to resonate and reciprocate in the same direction.
[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A resonant reciprocating power assembly, characterized in that: It comprises a base and a stator mechanism arranged on the base; a bracket is arranged on the top of the stator mechanism for reciprocating translation; the bracket is provided with a mover mechanism; the mover mechanism is provided with a magnet mechanism; A spring sheet mechanism is provided between the bracket and the base; the base, the bracket and the spring sheet mechanism are integrally formed by injection molding.
2. A resonant reciprocating power assembly according to claim 1, characterized in that: The stator mechanism comprises a first core column group and a second core column group which are arranged at intervals; The first core column group includes a first left core column, a first right core column and a first middle core column arranged in sequence; The second core column group includes a second left core column, a second right core column and a second middle core column arranged in sequence; A coil is wound between the first core column and the second core column; the bracket includes a first bracket and a second bracket; the first bracket is reciprocatingly movable and arranged at the top of the first core column group; the second bracket is reciprocatingly movable and arranged at the top of the second core column group; The mover mechanism comprises a first mover core provided on the first bracket and a second mover core provided on the second bracket; The magnet mechanism includes a first magnet assembly arranged on the first mover core and a second magnet assembly arranged on the second mover core.
3. A resonant reciprocating power assembly according to claim 2, characterized in that: The first magnet assembly includes a first left magnet and a first right magnet disposed at the bottom of the first movable core; the first left magnet is disposed at the top of the first left core column and the top of the first middle core column; the first right magnet is disposed at the top of the first right core column and the top of the first middle core column; The second magnet assembly includes a second left magnet and a second right magnet arranged at the bottom of the second movable core; the second left magnet is arranged at the top of the second left core column and the top of the second middle core column; the second right magnet is arranged at the top of the second right core column and the top of the second middle core column.
4. A resonant reciprocating power assembly according to claim 3, characterized in that: The first left magnet and the first right magnet are arranged in parallel at the bottom of the first mover core; the second left magnet and the second right magnet are arranged in parallel at the bottom of the second mover core.
5. A resonant reciprocating power assembly according to claim 2, characterized in that: The first left core column is arranged opposite to the second left core column; the first right core column is arranged opposite to the second right core column; the first middle core column is arranged opposite to the second middle core column; Gaps are provided between the first left core column and the second left core column, between the first right core column and the second right core column, and between the first middle core column and the second middle core column.
6. A resonant reciprocating power assembly according to claim 2, characterized in that: An insulating frame is sleeved between the first central core column and the second central core column; the coil is wound around the insulating frame; a first output shaft is provided on the top of the first bracket; and a second output shaft is provided on the top of the second bracket.
7. A resonant reciprocating power assembly according to claim 2, characterized in that: A first left spring sheet is provided between the first bracket and the base on one side of the moving direction; a first right spring sheet is provided between the first bracket and the base on the other side of the moving direction; A second left spring sheet is provided between the second bracket and the base on one side of the movable direction; a second right spring sheet is provided between the second bracket and the base on the other side of the movable direction; The first left spring leaf, the first right spring leaf, the second left spring leaf and the second right spring leaf constitute the spring leaf mechanism.
8. A resonant reciprocating power assembly according to claim 7, characterized in that: The first left spring sheet, the first right spring sheet, the second left spring sheet and the second right spring sheet are single-piece structures or are formed by stacking multiple spring sheets; the first left spring sheet, the first right spring sheet, the second left spring sheet and the second right spring sheet are all provided with through holes.
9. A resonant reciprocating power assembly according to claim 3, characterized in that: The magnetism of the bottom of the first left magnet is opposite to the magnetism of the bottom of the first right magnet; the magnetism of the bottom of the second left magnet is opposite to the magnetism of the bottom of the second right magnet; The magnetism of the bottom of the first left magnet is the same as the magnetism of the bottom of the second left magnet; the magnetism of the bottom of the first right magnet is the same as the magnetism of the bottom of the second right magnet.