A urea solution dilution and mixing device
By designing a urea solution dilution and mixing device, two mixing dilution and impurity filtration are achieved using the filter cartridge and mixing mechanism, the problems of uneven mixing, complex operation and inefficient efficiency in existing equipment are solved, and efficient and accurate dilution mixing and impurity removal are achieved.
Patent Information
- Application Number
- CN202421450788.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing urea solution dilution and mixing equipment has problems such as uneven mixing, complex operation, low efficiency and inability to accurately control the sparse concentration. It is easy to appear condensation impurities during the dilution and mixing process, causing the pipeline to be blocked.
A urea solution dilution and mixing device is designed, including a filter cartridge, a mixing mechanism and a static mixer. Through the two mixing dilution functions and the use of the filter sleeve, uniform mixing and impurity filtration are achieved to avoid pipeline blockage.
The device improves mixing uniformity and efficiency through two mixing and dilution functions, can accurately control the dilution ratio, meet the needs of large-scale production, and effectively remove impurities through the filter sleeve to avoid pipeline blockage.
Smart Images

Figure CN222709521U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solution dilution, in particular to a urea solution dilution and mixing device. Background Art
[0002] Urea, also known as carbamide, has a chemical formula of CH4N2O or CO(NH2)2. It is an organic compound composed of carbon, nitrogen, oxygen and hydrogen. It is a white crystal. It is one of the simplest organic compounds and the main nitrogen-containing end product of protein metabolism and decomposition in mammals and some fish.
[0003] As a neutral fertilizer, urea is suitable for all kinds of soils and plants. It is easy to store, convenient to use, and has little destructive effect on the soil. It is a chemical nitrogen fertilizer with a large usage and the nitrogen fertilizer with the highest nitrogen content. Urea is synthesized industrially from ammonia and carbon dioxide under certain conditions. Urea solution has a wide range of applications in agriculture, industry and other fields, and the adjustment of its concentration has an important influence on the use effect.
[0004] In the prior art, conventional urea solution dilution and mixing equipment has problems such as uneven mixing, complicated operation, and low efficiency. It is also unable to accurately control the dilution concentration and is unable to meet large-scale, high-efficiency production requirements. In addition, during the dilution and mixing process, urea solution and dilution water contain condensed impurities. Since these condensed impurities cannot be filtered, the subsequent urea solution output pipeline is blocked, making it difficult to use. Utility Model Content
[0005] The utility model provides a urea solution dilution and mixing device to solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a urea solution dilution and mixing device, comprising a first input pipe, a first manual ball valve is installed on the first input pipe near the left side, a first control mechanism is arranged on the first input pipe near the right side, a second input pipe is arranged on the lower side of the first input pipe, a second manual ball valve is installed on the second input pipe near the left side, a second control mechanism is arranged on the second input pipe near the right side, the right ends of the first input pipe and the second input pipe are both connected to the left side wall of the filter cartridge, and the upper and lower side surfaces of the filter cartridge are both open structures, a filter mesh sleeve is fixedly installed on the inner wall of the filter cartridge near the middle position, a sealing cover is threadedly installed on the upper surface of the filter cartridge, a mixing mechanism is arranged on the lower surface of the sealing cover, a connecting pipe is fixedly installed on the right side surface of the filter cartridge, a static mixer is installed on the right side surface of the connecting pipe, and an output pipe is installed on the right liquid outlet of the static mixer.
[0007] Furthermore, the first control mechanism includes an electric regulating valve, a flow meter and a check valve, and the electric regulating valve, the flow meter and the check valve are fixedly installed on the first input pipe in sequence from left to right.
[0008] Furthermore, the second control mechanism has the same structure as the first control mechanism.
[0009] Furthermore, rectangular openings are provided at positions on the left side wall of the filter mesh sleeve corresponding to the first input pipe and the second input pipe.
[0010] Furthermore, the mixing mechanism includes a transmission rod, a bearing, a turbine blade, a stirring blade and a scraper. The transmission rod is installed on the lower surface of the sealing cover through a bearing. Turbine blades are provided at positions corresponding to the first input pipe and the second input pipe on the transmission rod. Stirring blades are evenly fixedly installed on the left and right sides of the transmission rod from top to bottom. Scrapers are fixedly installed between the sides of the stirring blades close to the filter mesh sleeve, and the scraper is movably fitted with the inner wall of the filter mesh sleeve on the side away from the transmission rod.
[0011] Furthermore, a plug is threadedly mounted on the lower surface of the filter cartridge.
[0012] Compared with the prior art, the utility model provides a urea solution dilution and mixing device, which has the following beneficial effects:
[0013] 1. The urea solution dilution and mixing device has a double mixing and dilution function by arranging a mixing mechanism in a filter cartridge and a static mixer, so that the mixing is uniform and the dilution and mixing efficiency is higher, which can meet the needs of large-scale production, and the dilution ratio can be more accurately controlled, and the production quality is better.
[0014] 2. The urea solution dilution and mixing device can filter and purify impurities in the urea solution by setting a filter mesh sleeve, and the mixing mechanism can clean the inner wall of the filter mesh sleeve, effectively avoiding the clogging of the filter mesh sleeve, and the clean urea solution is convenient for subsequent processing and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a cross-sectional view of the filter cartridge of the present utility model.
[0017] In the figure: 1. first input pipe; 2. first manual ball valve; 3. first control mechanism; 301. electric regulating valve; 302. flow meter; 303. check valve; 4. second input pipe; 5. second manual ball valve; 6. second control mechanism; 7. filter cartridge; 8. filter mesh sleeve; 9. sealing cover; 10. mixing mechanism; 101. transmission rod; 102. bearing; 103. turbine blade; 104. stirring blade; 105. scraper; 11. connecting pipe; 12. static mixer; 13. output pipe; 14. rectangular opening; 15. plug. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1 and Figure 2 The utility model discloses a urea solution dilution and mixing device, comprising a first input pipe 1, a first manual ball valve 2 is installed on the first input pipe 1 near the left side, a first control mechanism 3 is arranged on the first input pipe 1 near the right side, a second input pipe 4 is arranged on the lower side of the first input pipe 1, a second manual ball valve 5 is installed on the second input pipe 4 near the left side, a second control mechanism 6 is arranged on the second input pipe 4 near the right side, the right ends of the first input pipe 1 and the second input pipe 4 are both connected with the left side wall of the filter cartridge 7, and the upper and lower sides of the filter cartridge 7 are both open structures, a filter mesh sleeve 8 is fixedly installed on the inner wall of the filter cartridge 7 near the middle position, a sealing cover 9 is threadedly installed on the upper surface of the filter cartridge 7, a mixing mechanism 10 is arranged on the lower surface of the sealing cover 9, a connecting pipe 11 is fixedly installed on the right side surface of the filter cartridge 7, a static mixer 12 is installed on the right side surface of the connecting pipe 11, and an output pipe 13 is installed on the right liquid outlet of the static mixer 12.
[0020] Specifically, the first control mechanism 3 includes an electric regulating valve 301 , a flow meter 302 and a check valve 303 , and the electric regulating valve 301 , the flow meter 302 and the check valve 303 are fixedly installed on the first input pipe 1 in sequence from left to right.
[0021] In this embodiment, the electric regulating valve 301 can adjust the flow rate of the urea solution in the first input pipe 1, the flow meter 302 counts the flow of the urea solution, and the check valve 303 prevents the urea solution from flowing back.
[0022] Specifically, the second control mechanism 6 has the same structure as the first control mechanism 3 .
[0023] In this embodiment, the second control mechanism 6 can adjust the flow rate of the dilution water in the second input pipe 4, perform statistics on the flow rate, and avoid backflow of the dilution water.
[0024] Specifically, a rectangular opening 14 is formed on the left side wall of the filter mesh sleeve 8 at positions corresponding to the first input pipe 1 and the second input pipe 4 .
[0025] In this embodiment, the rectangular opening 14 enables the urea solution input from the first input pipe 1 and the dilution water input from the second input pipe 4 to flow to the mixing mechanism 10 better.
[0026] Specifically, the mixing mechanism 10 includes a transmission rod 101, a bearing 102, a turbine blade 103, a stirring blade 104 and a scraper 105. The transmission rod 101 is installed on the lower surface of the sealing cover 9 through the bearing 102. The transmission rod 101 is provided with turbine blades 103 at positions corresponding to the first input pipe 1 and the second input pipe 4. The stirring blades 104 are evenly fixedly installed on the left and right sides of the transmission rod 101 from top to bottom. The scrapers 105 are fixedly installed between the sides of the stirring blades 104 close to the filter mesh sleeve 8, and the scrapers 105 are movably fitted with the inner wall of the filter mesh sleeve 8 away from the side of the transmission rod 101.
[0027] In this embodiment, the bearing 102 enables the transmission rod 101 to have a rotation function. When the upper and lower turbine blades 103 are driven to rotate by the urea solution input by the first input pipe 1 and the dilution water input by the second input pipe 4, the stirring blade 104 mixes the urea solution and the dilution water, and the stirring blade 104 drives the scraper 105 to rotate, and the scraper 105 can scrape off the impurities filtered on the inner wall of the filter mesh sleeve 8.
[0028] Specifically, a plug 15 is threadedly mounted on the lower surface of the filter cartridge 7 .
[0029] In this embodiment, the plug 15 is opened to facilitate the discharge of impurities filtered out of the filter cartridge 7 .
[0030] When in use, the first manual ball valve 2 on the first input pipe 1 is opened, and the external controller opens the electric regulating valve 301 in the first control mechanism 3, so as to adjust the flow rate of the urea solution in the first input pipe 1, and the flow meter 302 counts the flow rate of the urea solution. The second manual ball valve 5 on the second input pipe 4 is opened, and the external controller can adjust the flow rate of the dilution water in the second input pipe 4 through the second control mechanism 6, count the flow rate, and avoid the backflow of the dilution water, so that the urea solution with a corresponding flow rate flows into the filter cartridge 7 through the first input pipe 1, and the dilution water with a corresponding flow rate flows into the filter cartridge 7 through the second input pipe 4. The filter mesh sleeve 8 can filter the impurities in the urea solution and the dilution water entering the filter cartridge 7, and the bearing 102 in the mixing mechanism 10 is used to filter the impurities in the urea solution and the dilution water. The transmission rod 101 has a rotation function. When the upper and lower turbine blades 103 are driven to rotate by the urea solution input by the first input pipe 1 and the dilution water input by the second input pipe 4, the stirring blade 104 mixes the urea solution and the dilution water, and the stirring blade 104 drives the scraper 105 to rotate. The scraper 105 can scrape off the impurities filtered on the inner wall of the filter mesh sleeve 8. The initially diluted and mixed urea solution flows into the static mixer 12 through the connecting pipe 11, and then the urea solution is mixed again by the static mixer 12. The mixed urea solution is discharged through the output pipe 13, so that the dilution mixing device has a double mixing and dilution function, so that the mixing is uniform, and the dilution mixing efficiency is higher, which can meet the needs of large-scale production, and the dilution ratio can be more accurately controlled, and the production quality is better.
[0031] In summary, the urea solution dilution and mixing device has a double mixing and dilution function, which makes the mixing uniform and the dilution and mixing efficiency higher, can meet the needs of large-scale production, and the dilution ratio can be more accurately controlled, and the impurities in the urea solution can be filtered and purified, which is convenient for the subsequent processing and use of the urea solution.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A urea solution dilution and mixing device, comprising a first input pipe (1), characterized in that: A first manual ball valve (2) is installed near the left side of the first input pipe (1), a first control mechanism (3) is provided near the right side of the first input pipe (1), a second input pipe (4) is provided at the lower side of the first input pipe (1), a second manual ball valve (5) is installed near the left side of the second input pipe (4), a second control mechanism (6) is provided near the right side of the second input pipe (4), and the right ends of the first input pipe (1) and the second input pipe (4) are both connected to the left side wall of the filter cartridge (7). The filter cartridge (7) is connected to the filter cartridge (7), and the upper and lower side surfaces of the filter cartridge (7) are both open structures. A filter mesh sleeve (8) is fixedly mounted near the middle of the inner wall of the filter cartridge (7). A sealing cover (9) is threadedly mounted on the upper surface of the filter cartridge (7). A mixing mechanism (10) is arranged on the lower surface of the sealing cover (9). A connecting pipe (11) is fixedly mounted on the right side surface of the filter cartridge (7). A static mixer (12) is mounted on the right side surface of the connecting pipe (11). An output pipe (13) is mounted on the right liquid outlet of the static mixer (12).
2. A urea solution dilution and mixing device according to claim 1, characterized in that: The first control mechanism (3) comprises an electric regulating valve (301), a flow meter (302) and a check valve (303), wherein the electric regulating valve (301), the flow meter (302) and the check valve (303) are fixedly mounted on the first input pipe (1) in sequence from left to right.
3. The urea solution dilution and mixing device according to claim 1, characterized in that: The second control mechanism (6) has the same structure as the first control mechanism (3).
4. A urea solution dilution and mixing device according to claim 1, characterized in that: A rectangular opening (14) is provided on the left side wall of the filter mesh sleeve (8) at positions corresponding to the first input pipe (1) and the second input pipe (4).
5. The urea solution dilution and mixing device according to claim 1, characterized in that: The mixing mechanism (10) comprises a transmission rod (101), a bearing (102), a turbine blade (103), a stirring blade (104) and a scraper (105); the transmission rod (101) is mounted on the lower surface of the sealing cover (9) via the bearing (102); turbine blades (103) are provided at positions of the transmission rod (101) corresponding to the first input pipe (1) and the second input pipe (4); stirring blades (104) are evenly fixedly mounted on the left and right sides of the transmission rod (101) from top to bottom; a scraper (105) is fixedly mounted between the sides of the stirring blade (104) close to the filter mesh sleeve (8); and the side of the scraper (105) away from the transmission rod (101) is movably fitted to the inner wall of the filter mesh sleeve (8).
6. A urea solution dilution and mixing device according to claim 1, characterized in that: A plug (15) is threadedly mounted on the lower surface of the filter cartridge (7).
Citation Information
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