A new type of powder and granule mixer
By designing a new structural powder and particulate matter mixer, using the combined structure of the main stirring leaf and the flying knife stirring leaf, combined with the combination of the cutting vacuum tank and the flip valve, the problem that the existing mixer cannot fully mix the bottom material of the mixing tank, and achieving uniform dispersion and efficient mixing of the materials in the mixing chamber.
Patent Information
- Application Number
- CN202421458611.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing pellet mixers cannot effectively mix the material at the bottom of the mixing tank during the mixing process, resulting in the material in this area being unable to be fully mixed.
A new type of structural powder and particulate matter mixer is designed, using a mixing silo composed of an upper silo and a lower cone silo. Combined with the use of the main stirring leaf and the flying knife stirring leaf, the upper material is transported downward through the spiral structure of the main stirring leaf, and through the coordination of the discharge vacuum tank and the flip valve, the material flows up and down in the mixing chamber to ensure that all materials are evenly dispersed and mixed.
The uniform dispersion and mixing of all materials in the mixing chamber is achieved, removing the mixing dead corners, significantly improving the mixing efficiency, and enabling the materials to reach a uniform state in the shortest time.
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Figure CN222709522U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixers, in particular to a powder and particle mixer with a new structure. Background Art
[0002] A mixer is a mechanical device that uses mechanical force and gravity to evenly mix two or more materials. During the mixing process, the contact surface area of the materials can be increased to promote chemical reactions and accelerate physical changes.
[0003] An existing particle mixer (publication number: CN213590266U) has at least the following disadvantages: the above device increases the stirring effect by arranging three stirring paddles in the mixing tank to rotate synchronously, but there are still positions inside the mixing tank that cannot be reached by the stirring paddles, such as the material at the bottom of the mixing tank, so that the materials in this area cannot be mixed or fully mixed. For this reason, the present utility model is proposed. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a new structure powder and particle mixer.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A novel structure powder and particle mixer comprises a mixing bin, wherein the mixing bin comprises an upper cylindrical bin and a lower conical bin, the top surface of the upper cylindrical bin is connected and fixed with a feed pipe, the bottom surface of the lower conical bin is provided with a discharge pipe, the interior and the top surface of the upper cylindrical bin are provided with mixing components, the mixing component comprises a first motor fixed on the top surface of the upper cylindrical bin, the output shaft of the first motor extends to the interior of the mixing bin, the output shaft end of the first motor is fixed with a main stirring blade, and the top surface of the upper cylindrical bin is provided with a discharge vacuum tank.
[0007] As a further solution of the utility model, a circulation pipe is connected and fixed at the suction port of the unloading vacuum tank. The circulation pipe is a U-shaped structure. One end of the circulation pipe away from the unloading vacuum tank is connected and fixed to the outer wall of the lower conical silo.
[0008] As a further solution of the utility model, the main stirring blade is a spiral stirring blade, and the length of the spiral stirring blade is four fifths of the total depth of the inner cavity of the mixing bin.
[0009] As a further solution of the utility model, a first flap valve is connected and fixed at the bottom discharge port of the unloading vacuum tank, and the first flap valve is connected and fixed to the top surface of the upper cylindrical silo. A second flap valve is connected and fixed at the bottom discharge port of the lower conical silo, and the bottom surface of the second flap valve is connected and fixed to the top surface of the discharge pipe.
[0010] As a further solution of the utility model, two second motors are fixed to the outer wall of the lower conical silo, and the two second motors are arranged in mirror symmetry with the axis of the mixing silo as the center line. The output shaft of the second motor extends to the interior of the lower conical silo, and a flying knife stirring blade is fixed to the output shaft end of the second motor.
[0011] As a further solution of the utility model,
[0012] When the axis of the flying knife stirring blade faces the bottom surface of the mixing bin, the included angle with the axis of the mixing bin is forty-five degrees. When the axis of the flying knife stirring blade faces the top surface of the mixing bin, the included angle with the axis of the mixing bin is one hundred and thirty-five degrees.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The materials inside the mixing bin are mixed and stirred by adopting the main stirring blade, and the main stirring blade adopts the spiral stirring blade, which can continuously transport the materials in the upper layer of the mixing bin to the lower layer while stirring the mixed materials, so that the materials are continuously dispersed, mixed and flow downward, and then the materials in the lower layer are continuously transported to the upper layer of the mixing bin by the unloading vacuum tank, so that the materials can flow back and forth up and down in the mixing bin, removing the mixing dead corners, and can be evenly dispersed and mixed in the shortest time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of a new type of powder and particle mixer proposed by the utility model;
[0016] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of a mixing bin of a new structure powder and particle mixer proposed by the utility model;
[0017] Figure 3 This is a three-dimensional structural schematic diagram of the flying knife stirring blade of a new structure powder and particle mixer proposed by the utility model;
[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the main stirring blade of a powder and particle mixer with a new structure proposed by the utility model.
[0019] In the figure: 1. mixing bin; 101. upper cylindrical silo; 102. lower conical silo; 103. feed pipe; 104. discharge pipe; 2. first motor; 201. main stirring blade; 202. discharge vacuum tank; 203. circulation pipe; 3. first flap valve; 301. second flap valve; 4. second motor; 401. flying knife stirring blade. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] like Figure 1-Figure 4 As shown, a novel structure powder and particle mixer includes a mixing bin 1, which is composed of an upper cylindrical silo 101 and a lower conical silo 102. The top surface of the upper cylindrical silo 101 is connected and fixed with a feed pipe 103, and the bottom surface of the lower conical silo 102 is provided with a discharge pipe 104. The interior and top surface of the upper cylindrical silo 101 are provided with mixing components, and the mixing component includes a first motor 2 fixed on the top surface of the upper cylindrical silo 101, and the output shaft of the first motor 2 extends to the interior of the mixing bin 1. The output shaft end of the first motor 2 is fixed with a main stirring blade 201, and the top surface of the upper cylindrical silo 101 is provided with a discharge vacuum tank 202.
[0024] like Figure 1-Figure 4 As shown, in this embodiment, the suction port of the unloading vacuum tank 202 is connected and fixed with a circulation pipe 203, and the circulation pipe 203 is a U-shaped structure. The end of the circulation pipe 203 away from the unloading vacuum tank 202 is connected and fixed to the outer wall of the lower conical silo 102. The main stirring blade 201 is used to mix and stir the materials inside the mixing bin 1, and then the unloading vacuum tank 202 is used to continuously transport the materials in the lower layer to the upper layer of the mixing bin 1, so that the materials can flow back and forth up and down in the mixing bin 1, removing the mixing dead corners, and can be evenly dispersed and mixed in the shortest time.
[0025] like Figure 1-Figure 4As shown, in this embodiment, the main stirring blade 201 is a spiral stirring blade, and the length of the spiral stirring blade is four-fifths of the total depth of the inner cavity of the mixing bin 1. By setting the main stirring blade 201 as a spiral stirring blade, the main stirring blade 201 can continuously transport the material in the upper layer of the mixing bin 1 to the lower layer while stirring the mixed material, thereby accelerating the speed of the material flowing back and forth in the mixing bin 1 and increasing the mixing efficiency.
[0026] like Figure 1-Figure 4 As shown, in this embodiment, the bottom discharge port of the unloading vacuum tank 202 is connected and fixed with a first flap valve 3, the first flap valve 3 is connected and fixed to the top surface of the upper cylindrical silo 101, and the bottom discharge port of the lower conical silo 102 is connected and fixed with a second flap valve 301, the bottom surface of the second flap valve 301 is connected and fixed to the top surface of the discharge pipe 104, and by arranging the first flap valve 3 and the second flap valve 301, the unloading vacuum tank 202 and the discharge pipe 104 can be opened and closed, so as to control the discharge and discharge of materials in an orderly manner.
[0027] like Figure 1-Figure 4 As shown, in this embodiment, two second motors 4 are fixed to the outer wall of the lower conical silo 102, and the two second motors 4 are arranged in mirror symmetry with the axis of the mixing silo 1 as the center line. The output shaft of the second motor 4 extends to the interior of the lower conical silo 102, and a flying knife stirring blade 401 is fixed to the output shaft end of the second motor 4. By arranging two flying knife stirring blades 401 on the outer wall of the lower conical silo 102, the two flying knife stirring blades 401 are used to perform secondary stirring and mixing on the material in the process of gathering and flowing toward the bottom surface of the lower conical silo 102, thereby increasing the mixing effect and speed of the material.
[0028] like Figure 1-Figure 4 As shown, in the present embodiment, when the axis of the flying knife stirring blade 401 is toward the bottom surface of the mixing bin 1, the included angle with the axis of the mixing bin 1 is forty-five degrees, and when the axis of the flying knife stirring blade 401 is toward the top surface of the mixing bin 1, the included angle with the axis of the mixing bin 1 is one hundred and thirty-five degrees. By setting the angle of the axis of the flying knife stirring blade 401 toward the bottom surface of the mixing bin 1 to be forty-five degrees, the two ends of the two flying knife stirring blades 401 are not parallel, so that the length of the two flying knife stirring blades 401 that can be set in the lower conical silo 102 is longer, thereby increasing the stirring effect on the material.
[0029] From the above description, it can be seen that the above-mentioned embodiment of the utility model achieves the following technical effects: in use, the material to be stirred is input into the mixing bin 1 through the feed pipe 103, and then the main stirring blade 201 is driven to rotate by starting the first motor 2. Since the main stirring blade 201 adopts a spiral stirring blade, the main stirring blade 201 can continuously transport the material in the upper layer of the mixing bin 1 to the lower layer while stirring the mixed material. At this time, the material is dispersed and mixed in the mixing bin 1 and flows downward. By starting the unloading vacuum tank 202 and opening the first flap valve 3, the material in the lower layer is transported to the lower layer. The material is continuously conveyed to the upper layer of the mixing bin 1, so that the material can flow back and forth up and down in the mixing bin 1. When the material flows into the lower cone silo 102, it will gather and flow toward the bottom of the lower cone silo 102 due to its internal conical cavity. At this time, the second motor 4 is started to drive the flying knife stirring blade 401 to perform secondary stirring and mixing on the gathered material, thereby further increasing the mixing effect and speed. When the material is mixed, the discharge vacuum tank 202, the first motor 2, and the second motor 4 are closed, and the first flap valve 3 is started to close the discharge vacuum tank 202, and then the second flap valve 301 is opened to discharge the mixed material.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A novel structure powder and particle mixer, comprising a mixing chamber (1), characterized in that: The mixing silo (1) comprises an upper cylindrical silo (101) and a lower conical silo (102); the top surface of the upper cylindrical silo (101) is connected to and fixed with a feed pipe (103); the bottom surface of the lower conical silo (102) is provided with a discharge pipe (104); the interior and the top surface of the upper cylindrical silo (101) are both provided with a mixing assembly; the mixing assembly comprises a first motor (2) fixed to the top surface of the upper cylindrical silo (101); the output shaft of the first motor (2) extends to the interior of the mixing silo (1); a main stirring blade (201) is fixed to the end of the output shaft of the first motor (2); and a discharge vacuum tank (202) is provided on the top surface of the upper cylindrical silo (101).
2. A novel structure powder and particle mixer according to claim 1, characterized in that: The suction port of the unloading vacuum tank (202) is connected and fixed with a circulation pipe (203), the circulation pipe (203) is a U-shaped structure, and one end of the circulation pipe (203) away from the unloading vacuum tank (202) is connected and fixed to the outer wall of the lower conical silo (102).
3. A novel structure powder and particle mixer according to claim 2, characterized in that: The main stirring blade (201) is a spiral stirring blade, and the length of the spiral stirring blade is four fifths of the total depth of the inner cavity of the mixing chamber (1).
4. A novel structure powder and particle mixer according to claim 3, characterized in that: The bottom discharge port of the unloading vacuum tank (202) is connected to and fixed with a first flap valve (3), the first flap valve (3) is connected to and fixed with the top surface of the upper cylindrical silo (101), and the bottom discharge port of the lower conical silo (102) is connected to and fixed with a second flap valve (301), the bottom surface of the second flap valve (301) is connected to and fixed with the top surface of the discharge pipe (104).
5. A novel structure powder and particle mixer according to claim 4, characterized in that: Two second motors (4) are fixed to the outer wall of the lower conical silo (102), and the two second motors (4) are arranged in a mirror-symmetrical manner with the axis of the mixing bin (1) as the center line. The output shaft of the second motor (4) extends to the interior of the lower conical silo (102), and a flying knife stirring blade (401) is fixed to the output shaft end of the second motor (4).
6. A novel structure powder and particle mixer according to claim 5, characterized in that: When the axis of the flying knife stirring blade (401) is facing the bottom surface of the mixing bin (1), the included angle with the axis of the mixing bin (1) is forty-five degrees; when the axis of the flying knife stirring blade (401) is facing the top surface of the mixing bin (1), the included angle with the axis of the mixing bin (1) is one hundred and thirty-five degrees.
Citation Information
Patent Citations
Particle mixing machine
CN213590266U