A wire rope cleaning mechanism for winch
By designing a winch wire rope cleaning mechanism, using the motor to drive the cleaning roller rotation and the water sprinkler assembly, the automatic cleaning of the winch wire rope is realized, solving the problem of inconvenient cleaning of the wire rope in the prior art, improving cleaning efficiency and saving water resources.
Patent Information
- Application Number
- CN202420056377.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-01-10
AI Technical Summary
The existing winch does not have a mechanism to clean the wire rope, which causes a lot of dust and oil stains to be stuck on the surface of the wire rope after long-term use, which requires manual cleaning, which is time-consuming and labor-intensive and inconvenient.
A wire rope cleaning mechanism for winch is designed, including a lower cleaning box and an upper cleaning box. The first rotating shaft and the main cleaning roller are driven by a motor to clean the steel rope, and the secondary cleaning roller is driven by the second gear and the third gear to clean the dust and oil stains on the main cleaning roller. At the same time, a sprinkler assembly and a circulation assembly are provided, and the cleaning rollers are sprayed and recycled by using water pumps and spray heads.
Automatic cleaning of winch wire rope is realized, which avoids the inconvenience of manual cleaning, improves cleaning efficiency, maintains a good clean state of the main cleaning roller, and saves water resources by recycling water resources.
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Figure CN222710292U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winch wire rope cleaning, in particular to a winch wire rope cleaning mechanism. Background Art
[0002] A winch is a machine that uses human or mechanical power to rotate a vertically set drum and horizontally winds around a flexible member (wire rope, chain) to complete the traction function. The winch is divided into manual winch and electric winch, which are often used in handling work and ship docks. After long-term operation, the surface of the winch wire rope is covered with a lot of dust and oil stains and needs to be cleaned.
[0003] The existing winch does not have a mechanism for cleaning the wire rope, and can only be cleaned manually when the winch is not in use. Manual cleaning is not only time-consuming and laborious, but the winch is usually integrated and cleaning is very inconvenient. Therefore, a wire rope cleaning mechanism for a winch is proposed to solve the above problem. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a wire rope cleaning mechanism for a winch, aiming to improve the problem that the winch does not have a mechanism for cleaning the wire rope and manual cleaning is not only time-consuming and labor-intensive, but also very inconvenient to clean.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a wire rope cleaning mechanism for a winch, comprising a lower cleaning box, the upper sides of the left and right ends of the lower cleaning box are provided with pulley grooves, the front and rear ends of the pulley grooves are rotatably connected to guide wheels, and a steel rope is passed through the adjacent side of the guide wheel, an upper cleaning box is arranged on the upper side of the lower cleaning box, the interiors of the lower cleaning box and the upper cleaning box are rotatably connected to a first rotating shaft, the middle part of the outer wall of the first rotating shaft is fixedly connected to a main cleaning roller, the front end of the first rotating shaft is fixedly connected to a No. 1 gear corresponding to the front sides of the lower cleaning box and the upper cleaning box, and the two No. 1 gears are connected to each other The gear is meshed with each other, and the front end of the first rotating shaft is fixedly connected to the front side of the No. 1 gear corresponding to the front side of the No. 1 gear, and the second rotating shaft is rotatably connected to the opposite side of the first rotating shaft corresponding to the interior of the lower cleaning box and the upper cleaning box, and an auxiliary cleaning roller is fixedly connected to the middle part of the outer wall of the second rotating shaft, and the front end of the auxiliary cleaning roller is fixedly connected to the No. 3 gear, and the outer side of the No. 3 gear is meshed and connected to the outer side of the No. 2 gear, and the rear side of the lower cleaning box is fixedly connected to a motor, and the driving shaft of the motor is fixedly connected to the rear end top of the first rotating shaft on the lower side, and a sprinkler assembly is arranged inside the left and right ends of the upper cleaning box, and a circulation assembly is arranged on the rear side of the sprinkler assembly.
[0006] As a further description of the above technical solution:
[0007] The sprinkler assembly includes a water trough, the inner wall of the water trough is fixedly connected to a first support plate, the upper side of the first support plate is fixedly connected to a water outlet pump, the bottom of the water outlet pump is fixedly connected to a first water inlet pipe, and the outer side of the water outlet pump is fixedly connected to a nozzle.
[0008] As a further description of the above technical solution:
[0009] The circulation component includes a filter tank, a filter hole is opened on the front side of the filter tank, a second support plate is arranged on the opposite side of the filter tank, a reflux water pump is fixedly connected to the upper side of the second support plate, a second water inlet pipe is fixedly connected to the lower side of the reflux water pump, and a water outlet pipe is fixedly connected to the opposite side of the reflux water pump.
[0010] As a further description of the above technical solution:
[0011] The water tank is arranged in the middle of the left and right ends of the upper cleaning box.
[0012] As a further description of the above technical solution:
[0013] The exteriors of the spray heads are respectively arranged on the inner sides of the upper cleaning box.
[0014] As a further description of the above technical solution:
[0015] The filter tank is arranged at the rear side of the water tank at the left and right ends of the upper cleaning box.
[0016] As a further description of the above technical solution:
[0017] The opposite ends of the second supporting plate are respectively fixedly connected to the left and right sides of the inner wall of the upper cleaning box.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, when the capstan is working and the steel rope moves, the motor is started, and the two No. 1 gears cooperate with each other to drive the first rotating shaft and the main cleaning roller to rotate, so as to clean the steel rope. At the same time, the first rotating shaft drives the auxiliary cleaning roller to rotate through the No. 2 gear and the No. 3 gear, and the dust and oil stains remaining on the main cleaning roller are scrubbed, so that the main cleaning roller always maintains a good cleaning effect, and the steel rope is cleaned when it is used, avoiding the inconvenience caused by disassembling the capstan for cleaning after a long time, and replacing manual cleaning to save labor.
[0020] 2. In the utility model, the water outlet pump can spray the water stored in the water tank to the auxiliary cleaning roller and the main cleaning roller through the first water inlet pipe and the nozzle. At the same time, the reflux water pump can pump the water flowing into the bottom of the lower cleaning box into the filter tank through the second water inlet pipe and the water outlet pipe. After sedimentation and filtration, the water flows into the water tank, so that part of the water can be reused and water resources can be saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is an overall schematic diagram of a winch wire rope cleaning mechanism proposed by the utility model;
[0022] Figure 2 This is an internal schematic diagram of a winch wire rope cleaning mechanism proposed by the utility model;
[0023] Figure 3 This is a schematic diagram of a lower cleaning box of a winch wire rope cleaning mechanism proposed by the utility model;
[0024] Figure 4 This is a schematic diagram of an upper cleaning box of a winch wire rope cleaning mechanism proposed by the utility model;
[0025] Figure 5 The utility model is a schematic diagram of a main cleaning roller of a winch wire rope cleaning mechanism.
[0026] Legend:
[0027] 1. Lower cleaning box; 2. Pulley groove; 3. Guide wheel; 4. Steel rope; 5. Upper cleaning box; 6. First rotating shaft; 7. Main cleaning roller; 8. No. 1 gear; 9. No. 2 gear; 10. Second rotating shaft; 11. Auxiliary cleaning roller; 12. No. 3 gear; 13. Motor; 14. Water tank; 15. First support plate; 16. Water outlet pump; 17. First water inlet pipe; 18. Nozzle; 19. Filter tank; 20. Filter hole; 21. Second support plate; 22. Reflux water pump; 23. Second water inlet pipe; 24. Water outlet pipe; 25. Cover plate. DETAILED DESCRIPTION
[0028] The following will refer to the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In order to further understand the content of the utility model, the utility model is described in detail with reference to the accompanying drawings.
[0030] Reference Figure 1-5, the utility model provides an embodiment: a wire rope cleaning mechanism for a winch, comprising a lower cleaning box 1, pulley grooves 2 are provided on the upper sides of the left and right ends of the lower cleaning box 1, guide wheels 3 are rotatably connected to the front and rear ends of the pulley grooves 2, a steel rope 4 is passed through the adjacent side of the guide wheel 3, an upper cleaning box 5 is provided on the upper side of the lower cleaning box 1, a first rotating shaft 6 is rotatably connected to the interior of the lower cleaning box 1 and the upper cleaning box 5, a main cleaning roller 7 is fixedly connected to the middle of the outer wall of the first rotating shaft 6, a No. 1 gear 8 is fixedly connected to the front end of the first rotating shaft 6 corresponding to the front sides of the lower cleaning box 1 and the upper cleaning box 5, the two No. 1 gears 8 are meshed with each other, and the first The front end of the rotating shaft 6 is fixedly connected to the front side of the No. 1 gear 8 corresponding to the No. 2 gear 9, and the interior of the lower cleaning box 1 and the upper cleaning box 5 are rotatably connected to the opposite side of the first rotating shaft 6. The middle part of the outer wall of the second rotating shaft 10 is fixedly connected to the auxiliary cleaning roller 11, and the front end of the auxiliary cleaning roller 11 is fixedly connected to the No. 3 gear 12, and the outer side of the No. 3 gear 12 is meshed and connected to the outer side of the No. 2 gear 9. The rear side of the lower cleaning box 1 is fixedly connected to the motor 13, and the driving shaft of the motor 13 is fixedly connected to the rear end top of the lower first rotating shaft 6. The left and right ends of the upper cleaning box 5 are provided with sprinkler assemblies, and the rear side of the sprinkler assembly is provided with a circulation assembly.
[0031] The device is installed on the rope outlet side of the winch, so that the steel rope 4 of the winch passes through the middle of the guide wheel 3 and the main cleaning roller 7. When the winch is used and the steel rope 4 moves, the starting motor 13 drives the first rotating shaft 6 connected thereto to rotate, and the two No. 1 gears 8 cooperate with each other to drive the first rotating shaft 6 on the upper cleaning box 5 to rotate, thereby driving the main cleaning roller 7 to rotate to clean the steel rope 4. By changing the direction in which the motor 13 drives the first rotating shaft 6 to rotate, the rotation direction of the main cleaning roller 7 is made opposite to the moving direction of the steel rope 4 to improve the cleaning effect. While the first rotating shaft 6 rotates, the No. 2 gear 9 is driven to rotate. The No. 2 gear 9 cooperates with the No. 3 gear 12 to drive the second rotating shaft 10 and the auxiliary cleaning roller 11 to rotate, and the dust and oil stains remaining on the main cleaning roller 7 are cleaned up to prevent dust and impurities from adhering to the main cleaning roller 7 and affecting the cleaning effect of the steel rope 4. The auxiliary cleaning roller 11 located on the lower side contacts the water accumulated at the bottom of the lower cleaning box 1, and drives the water to clean the main cleaning roller 7 on the lower side.
[0032] The sprinkler assembly includes a water trough 14, the inner wall of the water trough 14 is fixedly connected to a first support plate 15, the upper side of the first support plate 15 is fixedly connected to a water outlet pump 16, the bottom of the water outlet pump 16 is fixedly connected to a first water inlet pipe 17, the outer side of the water outlet pump 16 is fixedly connected to a nozzle 18, the water trough 14 is opened in the middle of the left and right ends of the upper cleaning box 5, and the outside of the nozzle 18 is respectively penetrated through the inner side of the upper cleaning box 5.
[0033] When the main cleaning roller 7 rotates to clean the steel rope 4, the water outlet pump 16 draws water out of the water tank 14 through the first water inlet pipe 17, and sprays it to the auxiliary cleaning roller 11 and the main cleaning roller 7 through the nozzle 18, and cleans the main cleaning roller 7 through the auxiliary cleaning roller 11, so that the main cleaning roller 7 remains clean and the cleaning effect is improved.
[0034] The circulation component includes a filter tank 19, a filter hole 20 is opened on the front side of the filter tank 19, a second support plate 21 is arranged on the opposite side of the filter tank 19, a reflux water pump 22 is fixedly connected to the upper side of the second support plate 21, a second water inlet pipe 23 is fixedly connected to the lower side of the reflux water pump 22, and a water outlet pipe 24 is fixedly connected to the opposite side of the reflux water pump 22. The filter tank 19 is opened on the left and right ends of the upper cleaning box 5 corresponding to the rear side of the water tank 14, and the opposite ends of the second support plate 21 are respectively fixedly connected to the left and right sides of the inner wall of the upper cleaning box 5.
[0035] When the water stored in the lower cleaning box 1 exceeds the set height and covers the bottom of the second water inlet pipe 23, the reflux water pump 22 is started to pump out the water at the bottom of the lower cleaning box 1 through the second water inlet pipe 23 and inject it into the filter tank 19 through the outlet pipe 24. After sedimentation and filtration, it flows into the water tank 14 from the filter hole 20, so that part of the water is circulated and reused, thereby reducing the consumption of water resources.
[0036] Working principle: The device is installed on the rope outlet side of the winch, so that the steel rope 4 of the winch passes through the middle of the guide wheel 3 and the main cleaning roller 7. When the winch is used and the steel rope 4 moves, the starting motor 13 drives the first rotating shaft 6 connected thereto to rotate, and drives the first rotating shaft 6 on the upper cleaning box 5 to rotate through the cooperation of the two No. 1 gears 8, thereby driving the main cleaning roller 7 to rotate and clean the steel rope 4. The rotation of the first rotating shaft 6 drives the No. 2 gear 9 to rotate at the same time. The No. 2 gear 9 cooperates with the No. 3 gear 12 to drive the second rotating shaft 10 and the auxiliary cleaning roller 11 to rotate, and remove the dust and oil stains remaining on the main cleaning roller 7. Clean it up. When the main cleaning roller 7 rotates to clean the steel rope 4, the outlet water pump 16 draws out the water in the water tank 14 through the first water inlet pipe 17, and sprays it to the auxiliary cleaning roller 11 and the main cleaning roller 7 through the nozzle 18. At the same time, when the water stored in the lower cleaning box 1 exceeds the set height and submerges the bottom of the second water inlet pipe 23, the reflux water pump 22 is started to draw out the water at the bottom of the lower cleaning box 1 through the second water inlet pipe 23, and inject it into the filter tank 19 through the outlet pipe 24. After sedimentation filtration, it flows into the water tank 14 from the filter hole 20. The cover plate 25 is covered on the top of the upper cleaning box 5 to protect the internal structure.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire rope cleaning mechanism for a winch, comprising a lower cleaning box (1), characterized in that: The upper sides of the left and right ends of the lower cleaning box (1) are provided with pulley grooves (2), the front and rear ends of the pulley grooves (2) are rotatably connected with guide wheels (3), and a steel rope (4) is passed through the adjacent side of the guide wheel (3). An upper cleaning box (5) is arranged on the upper side of the lower cleaning box (1), and the lower cleaning box (1) and the upper cleaning box (5) are rotatably connected with a first rotating shaft (6) inside, and a main cleaning roller (7) is fixedly connected to the middle part of the outer wall of the first rotating shaft (6), and the front end of the first rotating shaft (6) is fixedly connected to a No. 1 gear (8) corresponding to the front side of the lower cleaning box (1) and the upper cleaning box (5), and the two No. 1 gears (8) are meshed with each other, and the front end of the first rotating shaft (6) corresponds to the No. 1 gear (8). The front sides of the lower cleaning box (1) and the upper cleaning box (5) are fixedly connected with a second gear (9); the insides of the lower cleaning box (1) and the upper cleaning box (5) are rotatably connected to the opposite sides of the first rotating shaft (6); the middle part of the outer wall of the second rotating shaft (10) is fixedly connected with an auxiliary cleaning roller (11); the front end of the auxiliary cleaning roller (11) is fixedly connected with a third gear (12); the outer side of the third gear (12) is meshingly connected to the outer side of the second gear (9); the rear side of the lower cleaning box (1) is fixedly connected with a motor (13); the driving shaft of the motor (13) is fixedly connected to the top of the rear end of the first rotating shaft (6) on the lower side; the left and right ends of the upper cleaning box (5) are internally provided with a sprinkler assembly; the rear side of the sprinkler assembly is provided with a circulation assembly.
2. A winch wire rope cleaning mechanism according to claim 1, characterized in that: The watering assembly comprises a water trough (14), the inner wall of the water trough (14) is fixedly connected to a first support plate (15), the upper side of the first support plate (15) is fixedly connected to a water outlet pump (16), the bottom of the water outlet pump (16) is fixedly connected to a first water inlet pipe (17), and the outer side of the water outlet pump (16) is fixedly connected to a spray head (18).
3. A winch wire rope cleaning mechanism according to claim 1, characterized in that: The circulation component comprises a filter tank (19), a filter hole (20) is provided on the front side of the filter tank (19), a second support plate (21) is provided on the opposite side of the filter tank (19), a return water pump (22) is fixedly connected to the upper side of the second support plate (21), a second water inlet pipe (23) is fixedly connected to the lower side of the return water pump (22), and a water outlet pipe (24) is fixedly connected to the opposite side of the return water pump (22).
4. A winch wire rope cleaning mechanism according to claim 2, characterized in that: The water tank (14) is arranged in the middle of the left and right ends of the upper cleaning box (5).
5. A winch wire rope cleaning mechanism according to claim 2, characterized in that: The exterior of the spray heads (18) are respectively penetrated through the inner side of the upper cleaning box (5).
6. A winch wire rope cleaning mechanism according to claim 3, characterized in that: The filter tank (19) is arranged at the rear side of the water tank (14) corresponding to the left and right ends of the upper cleaning box (5).
7. A winch wire rope cleaning mechanism according to claim 3, characterized in that: The opposite ends of the second support plate (21) are fixedly connected to the left and right sides of the inner wall of the upper cleaning box (5).