A rapid cooling device for pipe welding machine

By designing a fast cooling device for the welded pipe machine, the gear system driven by the ring and motor can be used to synchronize welding and cooling, which solves the problem of overheating of the pipe material after welding, improves welding efficiency and ensures the quality of the weld.

CN222711214UActive Publication Date: 2025-04-04CHANGSHA HAOBO MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421333829.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-04
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

After welding, the pipe material overheated for a long time, resulting in uneven structural structure or cracks, affecting the strength of the welding surface.

Method used

A rapid cooling device for welding pipe machines is designed, through a gear system driven by a ring and a motor, the synchronous movement of the welding gun and the nozzle is realized, and the cooling is carried out immediately after welding is completed.

Benefits of technology

The synchronous welding and cooling is achieved, the welding efficiency is improved, manual intervention is reduced, material performance is avoided due to overheating, and the quality of the weld area is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding pipe devices, and in particular to a rapid cooling device for a welding pipe machine. Its technical solution includes a side ring, a welding machine, a motor, a second sleeve ring, a welding gun and a screw. The outer wall of the side ring is provided with support rods distributed in an annular array, and the support rod is provided with a first sleeve ring and a second sleeve ring. The first sleeve ring is provided with a screw hole, and a screw is rotatably inserted in the screw hole. A clamping block is provided at the lower end of the screw. A motor is provided between the support rods. The outer side of the second sleeve ring is connected to a ring seat, and the inside of the ring seat is respectively penetrated by a first sleeve ring and a second sleeve ring. A conveying pipe is inserted in the first sleeve ring, and a nozzle is provided at one end of the conveying pipe, and a welding gun is inserted in the second sleeve ring. The utility model uses the self-rotating second sleeve ring to perform annular self-propelled welding on the clamped pipe, and the end face after welding is cooled by the automatically transported cold medium, which solves the problem of slow natural cooling and reduced welding surface quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe welding devices, in particular to a rapid cooling device for a pipe welding machine. Background Art

[0002] Pipeline welding is the process of joining two pipe parts together, usually using arc welding, TIG, MIG and other methods. Pipeline welding ensures the tightness of the pipe joint to prevent liquid or gas leakage.

[0003] A lot of heat will be generated during the welding process. Most of the pipes are cooled naturally after welding, but the natural cooling is slow. Long-term overheating of the pipe material will cause uneven structure or cracks. For example, stainless steel, nickel alloy, especially high carbon steel, are prone to produce large areas of ferrite after welding, which affects the strength of the welding surface. For this reason, we propose a rapid cooling device for pipe welding machine to solve the existing problem. Utility Model Content

[0004] The utility model aims to provide a rapid cooling device for a pipe welding machine in view of the problems existing in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rapid cooling device for a welding pipe machine, comprising a side ring, a welding machine, a motor, a sleeve, a welding gun conveying pipe and a screw, the outer wall of the side ring is provided with support rods distributed in a circular array, sleeve one and sleeve two are provided inside the support rod, a screw hole is opened inside the sleeve one, a screw is rotatably inserted inside the screw hole, a clamping block is provided at the lower end of the screw, a motor is provided between the support rods, the outer side of the sleeve two is sleeved on a ring seat, a sleeve one and a sleeve two are respectively passed through the inside of the ring seat, a conveying pipe is inserted inside the sleeve one, and a welding gun is inserted inside the sleeve two.

[0006] Preferably, the inner wall of the ring seat is provided with an annular guide rail, the outer wall of the second sleeve ring is provided with an annular groove, and the annular groove is rotatably sleeved on the outer side of the guide rail. The second sleeve ring is rotatably supported on the outer wall of the guide rail through the annular groove.

[0007] Preferably, a gear is provided at one end of the motor, a gear ring is sleeved on the outer wall of the second sleeve ring, and the gear and the gear ring are meshed with each other. When the gear is driven to rotate by the motor, it pushes the meshed gear ring and drives the second sleeve ring to rotate.

[0008] Preferably, a connection wire is provided at one end of the welding machine, and the connection wire is electrically connected to the welding gun.

[0009] Preferably, one end of the connecting wire passes through the gap between the support rods, and one end of the support rod is sleeved on the outside of the support rod. The connecting wire is supported by the support rod to prevent it from falling down during the pulling process.

[0010] Preferably, the outer wall of the collar 1 is provided with fixing rods 1 distributed in an annular array and connected to the side ring, and the outer wall of the collar 2 is provided with fixing rods 2 distributed in an annular array and connected to the lower end of the support rod. The fixing rods 1 are fixed to the collar 1, and the fixing rods 2 are fixed to the inner wall of the support rod, and the pipe is prevented from being inserted into the collar 1 and inside the collar, and from running.

[0011] Preferably, the outer wall of the screw is provided with rotating rods distributed in a circular array, a bearing is embedded and installed inside the clamp block, and one end of the screw is rotatably inserted into the bearing. When rotating the screw, grasping the rotating rod facilitates force application, and the rotating force of the screw acts on the inside of the bearing, and the clamp block moves stably.

[0012] Preferably, one end of the delivery pipe is connected to the output end of the refrigerator, a threaded sleeve 1 is sleeved on the outer wall of the delivery pipe, and a thread 1 matching the threaded sleeve 1 is arranged on the outer wall of the sliding sleeve 1. The cold medium delivered by the refrigerator enters the delivery pipe, and the threaded sleeve 1 adjusts the position of the nozzle when the outer wall of the threaded sleeve 1 rotates.

[0013] Preferably, the outer wall of the welding gun is provided with a threaded sleeve 2, and the outer wall of the sliding sleeve 2 is provided with a thread 2 adapted to the threaded sleeve 2. When the outer wall of the threaded sleeve 2 rotates, the position of the welding gun is adjusted.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model clamps two pipes inside the first sleeve, the welding surface of the pipe butt joint corresponds to the welding gun, the welding gun is fixed inside the second sleeve, the second sleeve can be rotated by a driving member, and the welding gun is rotated outside the pipe butt joint surface to perform rotational welding, and the output end nozzle of the refrigerator is arranged inside the second sleeve, and the cold medium is cooled along with the end surface after welding, so that cooling is achieved while welding, and in this way, the welding efficiency can be improved and the manual intervention can be reduced, the welding and cooling can be completed at the same time, the extra time cost can be reduced, and the degradation of the material performance at the pipe welding place due to overheating can be avoided, thereby ensuring the quality of the weld area. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the sleeve ring of the utility model from two side views;

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the ring seat of the utility model in a side section;

[0019] Figure 4 This is a schematic diagram of a three-dimensional structure of a sleeve ring of the utility model from a side view;

[0020] Figure 5 It is a schematic diagram of the main three-dimensional structure of the support rod of the utility model.

[0021] Figure numerals: 1, side ring; 2, collar 1; 3, support rod; 4, gear; 5, welding machine; 6, motor; 7, collar 2; 8, clamping block; 9, fixed rod 1; 10, refrigerator; 11, ring seat; 12, connecting wire; 13, rotating rod; 14, threaded sleeve 1; 15, sliding sleeve 1; 16, nozzle; 17, welding gun; 18, sliding sleeve 2; 19, threaded sleeve 2; 20, fixed rod 2; 21, gear ring; 22, screw; 23, guide rail; 24, bearing; 25, screw hole; 26, conveying pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-Figure 5 As shown, the utility model proposes a rapid cooling device for a welding pipe machine, comprising a side ring 1, a welding machine 5, a motor 6, a second collar 7, a welding gun 17 and a screw 22. The outer wall of the side ring 1 is provided with support rods 3 distributed in a ring array, and the support rod 3 is provided with a collar 1 2 and a second collar 7 inside. A screw hole 25 is opened inside the collar 1 2, and a screw 22 is rotatably inserted inside the screw hole 25. A clamping block 8 is provided at the lower end of the screw 22.

[0024] One end of the welding machine 5 is provided with a connection wire 12 , and the connection wire 12 is electrically connected to the welding gun 17 .

[0025] One end of the connecting wire 12 passes through the gap between the support rods 3 , and one end of the support rod 3 is sleeved on the outside of the support rod 3 .

[0026] The outer wall of the collar 1 2 is provided with a fixing rod 1 9 which is distributed in a circular array and connected to the side ring 1, and the outer wall of the collar 2 7 is provided with a fixing rod 20 which is distributed in a circular array and connected to the lower end of the support rod 3. The outer wall of the screw 22 is provided with a rotating rod 13 which is distributed in a circular array, and a bearing 24 is embedded and installed inside the clamping block 8, and one end of the screw 22 is rotatably inserted inside the bearing 24.

[0027] The implementation steps based on Example 1 are as follows: the two pipes are respectively inserted into the inside of the collar 1 2 and the collar 2 7, the rotating rod is grasped to rotate the screw 22, the rotational force of the screw 22 acts on the inside of the bearing 24, and the clamp 8 moves toward the outer wall of the pipe. After the two pipes are butt-jointed, the butt-jointed surfaces of the pipes are fitted and clamped and fixed, and convenient clamping is obtained when the pipes are welded, and the position of the clamp 8 is adjustable, which is suitable for welding clamping of pipes with different diameters.

[0028] like Figure 1-Figure 5 As shown, compared with the first embodiment, the rapid cooling device for a welding pipe machine proposed by the utility model further includes: a motor 6 is arranged between the support rods 3, the outer side of the second ring 7 is sleeved with the ring seat 11, the inside of the ring seat 11 is respectively penetrated by a sliding sleeve 15 and a sliding sleeve 2 18, the inside of the sliding sleeve 15 is plugged with a conveying pipe 26, and the inside of the sliding sleeve 2 18 is plugged with a welding gun 17.

[0029] The inner wall of the ring seat 11 is provided with an annular guide rail 23 , and the outer wall of the sleeve ring 7 is provided with an annular groove, which is rotatably sleeved on the outer side of the guide rail 23 .

[0030] A gear 4 is disposed at one end of the motor 6 , a gear ring 21 is sleeved on the outer wall of the sleeve ring 7 , and the gear 4 and the gear ring 21 are meshed with each other.

[0031] One end of the delivery pipe 26 is connected to the output end of the refrigerator 10 , a threaded sleeve 14 is sleeved on the outer wall of the delivery pipe 26 , and a threaded sleeve 15 matching with the threaded sleeve 14 is provided on the outer wall of the sliding sleeve 15 .

[0032] The outer wall of the welding gun 17 is provided with a threaded sleeve 19 , and the outer wall of the sliding sleeve 18 is provided with a threaded sleeve 19 .

[0033] In this embodiment, the threaded sleeve 14 rotates on the outer wall of the threaded sleeve 1, driving the welding gun to move so that the nozzle 16 corresponds to the welding surface position, the threaded sleeve 29 rotates on the outer wall of the threaded sleeve 2, driving the conveying pipe 26 to rotate, and the redundant length of the connecting wire 12 and the conveying pipe 26 allows them to remain stable after rotating multiple circles. After the welding gun is powered on, the butt surface of the pipeline is welded, and during the welding process, the motor 6 drives the gear 4 to rotate, pushing the meshing gear ring 21, thereby causing the sleeve ring 27 to rotate inside the ring seat 11, driving the welding gun 17 and the nozzle 16 to move synchronously, and the weld surface after welding is cooled and cooled by the cold medium output by the nozzle 16. The weld surface does not need to wait for manual intervention cooling after welding is completed, and the problem of slow natural cooling efficiency is avoided. Welding and cooling are carried out simultaneously, which optimizes the processing flow and improves the pipeline welding efficiency.

[0034] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A rapid cooling device for a pipe welding machine, comprising a side ring (1), a welding machine (5), a motor (6), a second sleeve ring (7), a welding gun (17) and a screw (22), characterized in that: The outer wall of the side ring (1) is provided with support rods (3) distributed in a circular array, and the support rods (3) are provided with a first ring (2) and a second ring (7), and a screw hole (25) is provided inside the first ring (2), and a screw rod (22) is rotatably inserted inside the screw hole (25), and a clamping block (8) is provided at the lower end of the screw rod (22), and a motor (6) is provided between the support rods (3). The outer side of the second ring (7) is sleeved with a ring seat (11), and the inside of the ring seat (11) is respectively penetrated by a first sleeve (15) and a second sleeve (18), and a conveying pipe (26) is inserted inside the first sleeve (15), and a nozzle (16) is provided at one end of the conveying pipe (26), and a welding gun (17) is inserted inside the second sleeve (18).

2. A rapid cooling device for a pipe welding machine according to claim 1, characterized in that: The inner wall of the ring seat (11) is provided with an annular guide rail (23), and the outer wall of the second sleeve ring (7) is provided with an annular groove, which is rotatably sleeved on the outer side of the guide rail (23).

3. A rapid cooling device for a pipe welding machine according to claim 1, characterized in that: A gear (4) is provided at one end of the motor (6), a gear ring (21) is sleeved on the outer wall of the second sleeve ring (7), and the gear (4) and the gear ring (21) are meshed with each other.

4. A rapid cooling device for a pipe welding machine according to claim 1, characterized in that: A connection wire (12) is provided at one end of the welding machine (5), and the connection wire (12) is electrically connected to a welding gun (17).

5. A rapid cooling device for a pipe welding machine according to claim 4, characterized in that: One end of the connecting wire (12) passes through the gap between the support rods (3), and one end of the support rod (3) is sleeved on the outside of the support rod (3).

6. A rapid cooling device for a pipe welding machine according to claim 1, characterized in that: The outer wall of the first collar (2) is provided with a first fixing rod (9) distributed in a circular array and connected to the side ring (1), and the outer wall of the second collar (7) is provided with a second fixing rod (20) distributed in a circular array and connected to the lower end of the support rod (3).

7. The rapid cooling device for a pipe welding machine according to claim 1, characterized in that: The outer wall of the screw rod (22) is provided with rotating rods (13) distributed in a ring array, a bearing (24) is embedded and installed inside the clamping block (8), and one end of the screw rod (22) is rotatably inserted into the bearing (24).

8. The rapid cooling device for a pipe welding machine according to claim 1, characterized in that: One end of the delivery pipe (26) is connected to the output end of the refrigerator (10), a threaded sleeve (14) is sleeved on the outer wall of the delivery pipe (26), and a threaded sleeve (14) is provided on the outer wall of the sliding sleeve (15) to match the threaded sleeve (14).

9. The rapid cooling device for a pipe welding machine according to claim 1, characterized in that: The outer wall of the welding gun (17) is provided with a second threaded sleeve (19), and the outer wall of the second sliding sleeve (18) is provided with a second thread matched with the second threaded sleeve (19).

Citation Information

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