An efficient nut tapping machine that prevents material clogging

Abstract

The utility model is applicable to the technical field of tapping machines, and provides an efficient nut tapping machine that prevents material blockage, including a tapping machine body, on which a liquid guide groove is provided; a support net, which is fixedly installed in the liquid guide groove, and is used to support nut materials; a collection box, which is installed on the tapping machine body, and is located below the liquid guide groove, and is used to collect waste turning fluid. The efficient nut tapping machine that prevents material blockage provided by this solution has a good protective effect, can prevent the turning fluid from flowing freely and polluting the environment, can monitor the discharge state during discharge to prevent blockage, and can clean the tap to prevent the tap from clogging and causing slipping.

Description

Technical Field

[0001] The utility model belongs to the technical field of tapping machines, and in particular relates to a high-efficiency nut tapping machine which can prevent material blockage. Background Art

[0002] A tapping machine is a machine tool that uses a tap to process internal threads. It is the most widely used machine tool for processing internal threads. According to national machinery industry standards, the tapping machine series is divided into: desktop tapping machines, semi-automatic desktop tapping machines, vertical tapping machines and horizontal tapping machines. During the tapping process, the chips cannot be discharged in time, which will clog the taps, causing the taps to slip and difficult to form normal threads, thereby affecting the processing effect of the nuts. It is more laborious to manually clean the taps, and stopping the machine for cleaning affects the processing efficiency of the nuts. It is difficult to ensure the safety of the staff if the machine is not stopped for cleaning. For example, the patent document with the authorization announcement number CN220347380U has this problem. Utility Model Content

[0003] The utility model provides an efficient nut tapping machine which can prevent material blockage, aiming to solve the problem that manual cleaning of taps is laborious and it is difficult to ensure personnel safety while ensuring processing efficiency, as proposed in the above background technology.

[0004] To solve the above problems, the utility model is implemented as follows: a high-efficiency nut tapping machine for preventing material blockage comprises: a tapping machine body, a liquid guide groove is provided on the tapping machine body; a support net, the support net is fixedly installed in the liquid guide groove, and the support net is used to support nut material; a collecting box, the collecting box is installed on the tapping machine body, the collecting box is located below the liquid guide groove, and the collecting box is used to collect waste turning fluid; an electric guide rail, the electric guide rail is installed on the tapping machine body, a slider is installed on the moving part of the electric guide rail, and a rotating shaft is rotatably installed on the slider; a tap, the tap is detachably installed on the rotating shaft; a motor, the motor is fixed on the slider, and the output shaft of the motor is connected to the rotating shaft; a cleaning component, the cleaning component is arranged on the tapping machine body, and the cleaning component is used to clean the tap.

[0005] Preferably, the cleaning assembly includes a support plate, an adjusting rod, a mounting plate and a brush pad, the support plate is fixedly mounted on the slider, the adjusting rod is hinged on the support plate, the mounting plate is detachably mounted on the adjusting rod, the brush pad is mounted on the mounting plate, and the brush pad is in contact with the tap.

[0006] Preferably, a gear is fixedly mounted on the adjusting rod, an electric telescopic rod is fixedly mounted on the sliding block, a rack is fixedly mounted on the output rod of the electric telescopic rod, and the rack is meshed with the gear.

[0007] Preferably, a limiting cylinder is fixedly mounted on the tapping machine body, a protective shell sleeved outside the electric guide rail is fixed on the top of the limiting cylinder, and observation windows are provided on both sides of the protective shell.

[0008] Preferably, a sieve plate is placed in the collection box, a plurality of supporting legs are fixed to the bottom of the sieve plate, and the plurality of supporting legs are in contact with the bottom inner wall of the collection box.

[0009] Preferably, two clamping plates are fixedly mounted on the tapping machine body, limiting plates are installed on both sides of the collection box, the two limiting plates are respectively clamped in the two clamping plates, and a handle is fixedly mounted on one side of the collection box.

[0010] Preferably, a mounting bracket is fixedly mounted on the top of the limiting cylinder, an infrared sensor is fixedly mounted on the top inner wall of the mounting bracket, a discharge groove for discharging nuts is provided on the tapping machine body, and the infrared sensor is located directly above the discharge groove.

[0011] Compared with the related art, the high-efficiency nut tapping machine for preventing material clogging provided by the utility model has the following beneficial effects:

[0012] Compared with the prior art, the efficient nut tapping machine provided by the present invention prevents material blockage by providing a mounting plate in combination with a brush pad, so that the tap can be cleaned at any time to prevent the tap from being blocked and slipping. An infrared sensor can be provided to monitor the material discharge situation, so as to facilitate timely detection of material blockage in the device for corresponding treatment. The angle of the brush pad can be adjusted by providing a rack in combination with a gear to prevent it from affecting the contact between the tap and the nut material. The exhaust turning fluid can be collected through a collection box for subsequent centralized treatment, thereby effectively preventing environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main cross-sectional structure of a high-efficiency nut tapping machine for preventing material clogging provided by the utility model;

[0014] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.

[0015] Figure 3 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG.

[0016] Figure 4 It is a schematic diagram of the three-dimensional structure of the collection box in the utility model.

[0017] Figure numerals: 1. tapping machine body; 2. support net; 3. collection box; 4. electric guide rail; 5. slider; 6. tap; 7. motor; 8. support plate; 9. adjustment rod; 10. gear; 11. mounting plate; 12. brush pad; 13. rack; 14. electric telescopic rod; 15. protective shell; 16. observation window; 17. limit cylinder; 18. mounting frame; 19. infrared sensor; 20. clamping plate; 21. limit plate; 22. sieve plate; 23. handle. DETAILED DESCRIPTION

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0019] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0020] The utility model embodiment provides a high-efficiency nut tapping machine that prevents material clogging, such as Figure 1-4As shown, a high-efficiency nut tapping machine for preventing material blockage comprises: a tapping machine body 1, on which a liquid guide groove is provided; a support net 2, which is fixedly installed in the liquid guide groove and is used to support nut material; a collecting box 3, which is installed on the tapping machine body 1, and is located below the liquid guide groove, and is used to collect waste turning fluid; an electric guide rail 4, which is installed on the tapping machine body 1, and a slider 5 is installed on the moving part of the electric guide rail 4, and a rotating shaft is rotatably installed on the slider 5; a tap 6, which is detachably installed on the rotating shaft; a motor 7, which is fixed on the slider 5, and the output shaft of the motor 7 is connected to the rotating shaft; a cleaning component, which is arranged on the tapping machine body 1, and is used to clean the tap 6.

[0021] In this embodiment, the tapping machine body 1 is used to tap the nut, the fluid guide groove is used to guide the flow of waste cutting fluid, the support net 2 is used to support the nut material to ensure the stable position of the nut material during the tapping process and allow the waste cutting fluid to flow down smoothly, and the collection box 3 is used to collect the waste cutting fluid, which helps to keep the working environment clean and reduce the impact of the waste cutting fluid on the equipment. The movement of the slider 5 (and the tap 6 mounted on the slider 5) can be precisely controlled by the electric guide rail 4 to achieve precise tapping operation. The design of the slider 5 allows it to move smoothly under the guidance of the electric guide rail 4. Driven by the motor 7, the tap 6 can form the required thread on the nut material. The cleaning component is used to clean the tap 6. When the chips block the tap 6, the cleaning component can automatically or manually clean the tap 6, thereby avoiding the efficiency reduction caused by shutdown cleaning and the safety risks caused by non-stop cleaning.

[0022] In a further preferred embodiment of the utility model, the cleaning assembly includes a support plate 8, an adjusting rod 9, a mounting plate 11 and a brush pad 12, the support plate 8 is fixedly mounted on the slider 5, the adjusting rod 9 is hinged on the support plate 8, the mounting plate 11 is detachably mounted on the adjusting rod 9, the brush pad 12 is mounted on the mounting plate 11, and the brush pad 12 is in contact with the tap 6.

[0023] In this embodiment, the support plate 8 provides a stable installation base for the subsequent cleaning assembly. Since the slider 5 can move with the electric guide rail 4, the support plate 8 also moves therewith, ensuring that the relative position of the cleaning assembly and the tap 6 always remains consistent. The adjusting rod 9 can be adjusted in an angle relative to the support plate 8 within a certain range, ensuring that the brush pad 12 can fully contact the tap 6. The mounting plate 11 provides an installation position for the brush pad 12. When the tap 6 works on the nut material, the brush pad 12 will gently wipe the surface of the tap 6 and brush off the chips attached to the tap 6. This design does not require shutdown for cleaning, which not only ensures processing efficiency but also reduces safety risks.

[0024] In a further preferred embodiment of the utility model, a gear 10 is fixedly mounted on the adjusting rod 9, an electric telescopic rod 14 is fixedly mounted on the slider 5, a rack 13 is fixedly mounted on the output rod of the electric telescopic rod 14, and the rack 13 is meshed with the gear 10.

[0025] In this embodiment, the gear 10, as a key component of the transmission mechanism, can realize the angle adjustment of the adjusting rod 9. The electric telescopic rod 14 provides the driving force required for the angle adjustment of the adjusting rod 9. By controlling the extension and retraction of the electric telescopic rod 14, the angle of the adjusting rod 9 can be accurately adjusted in cooperation with the rack 13 to prevent it from affecting the tapping process of the nut.

[0026] In a further preferred embodiment of the utility model, a limiting cylinder 17 is fixedly installed on the tapping machine body 1, and a protective shell 15 sleeved outside the electric guide rail 4 is fixed on the top of the limiting cylinder 17, and observation windows 16 are provided on both sides of the protective shell 15.

[0027] In this embodiment, the main function of the limit cylinder 17 is to prevent the turning fluid from being directly discharged and dripping onto the ground. The protective shell 15 plays a role in protecting the electric guide rail 4 and the components thereon (such as the slider 5, the tap 6, etc.). The protective shell 15 can increase the safety of the equipment. The observation window 16 allows the operator to observe the operating status of the internal components without opening the protective shell 15. In this way, the operator can monitor the working condition of the tap 6 in real time and promptly discover and deal with abnormal conditions.

[0028] In a further preferred embodiment of the utility model, a sieve plate 22 is placed in the collection box 3 , and a plurality of supporting legs are fixed to the bottom of the sieve plate 22 , and the plurality of supporting legs are in contact with the bottom inner wall of the collection box 3 .

[0029] In this embodiment, the function of the sieve plate 22 is to perform preliminary separation on the waste cutting fluid collected in the collection box 3. Since the waste cutting fluid may contain some solid impurities, such as chips, metal particles, etc., the sieve plate 22 can effectively intercept these impurities, so that the pure waste cutting fluid flows into the bottom of the collection box 3 through the sieve plate 22. The support legs ensure that the sieve plate 22 maintains a stable position in the collection box 3, allowing a certain gap to be maintained between the sieve plate 22 and the bottom of the collection box 3 to facilitate the flow of pure waste cutting fluid.

[0030] In a further preferred embodiment of the utility model, two clamping plates 20 are fixedly installed on the tapping machine body 1, and limiting plates 21 are installed on both sides of the collection box 3. The two limiting plates 21 are respectively clamped in the two clamping plates 20, and a handle 23 is fixedly installed on one side of the collection box 3.

[0031] In this embodiment, the clamping plate 20 serves as a positioning and fixing structure for the collection box 3 to ensure stable installation of the collection box 3 on the tapping machine body 1. Through the cooperation of the limiting plate 21 and the clamping plate 20, the collection box 3 can be quickly installed and disassembled on the tapping machine body 1 while ensuring the accuracy of the installation position. The design of the handle 23 makes it convenient for the operator to easily lift and move the collection box 3 when needed, further improving the usability of the collection box 3.

[0032] In a further preferred embodiment of the utility model, a mounting bracket 18 is fixedly installed on the top of the limiting cylinder 17, an infrared sensor 19 is fixedly installed on the top inner wall of the mounting bracket 18, a discharge groove for discharging nuts is provided on the tapping machine body 1, and the infrared sensor 19 is located directly above the discharge groove.

[0033] In this embodiment, the mounting frame 18 is used to support and fix subsequent sensors or other equipment. The infrared sensor 19 is a non-contact detection device that can detect in real time whether there are objects passing through the area below it. It is used to monitor whether the nuts are successfully discharged from the discharge chute, so that blockage of the device can be discovered in time.

[0034] In summary, compared with the related art, the device can clean the tap 6 at any time by setting the mounting plate 11 in cooperation with the brush pad 12 to prevent the tap 6 from being blocked and slipping. The infrared sensor 19 can be set to monitor the discharge situation, so as to timely discover the blockage of the device and take corresponding measures. The rack 13 is set in cooperation with the gear 10 to adjust the angle of the brush pad 12 to prevent it from affecting the tap 6 from contacting the nut material. The waste turning fluid can be collected through the collection box 3 for subsequent centralized treatment, effectively preventing environmental pollution.

[0035] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0036] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. An efficient nut tapping machine that prevents material clogging, characterized in that: include: A tapping machine body, wherein a liquid guide groove is provided on the tapping machine body; A support net, the support net is fixedly installed in the liquid guiding groove, and the support net is used to support the nut material; A collecting box, the collecting box is mounted on the tapping machine body, the collecting box is located below the liquid guiding groove, and the collecting box is used to collect waste turning fluid; An electric guide rail, the electric guide rail is installed on the tapping machine body, a slider is installed on the moving part of the electric guide rail, and a rotating shaft is rotatably installed on the slider; A tap, wherein the tap is detachably mounted on the rotating shaft; A motor, wherein the motor is fixed on the slider, and an output shaft of the motor is connected to the rotating shaft; A cleaning assembly is provided on the tapping machine body and is used for cleaning the tap.

2. The high-efficiency nut tapping machine for preventing material clogging according to claim 1, characterized in that: The cleaning assembly includes a support plate, an adjustment rod, a mounting plate and a brush pad, wherein the support plate is fixedly mounted on the slider, the adjustment rod is hinged on the support plate, the mounting plate is detachably mounted on the adjustment rod, the brush pad is mounted on the mounting plate, and the brush pad is in contact with the tap.

3. The high-efficiency nut tapping machine for preventing material clogging as claimed in claim 2, characterized in that: A gear is fixedly mounted on the adjusting rod, an electric telescopic rod is fixedly mounted on the sliding block, a rack is fixedly mounted on the output rod of the electric telescopic rod, and the rack is meshed with the gear.

4. The high-efficiency nut tapping machine for preventing material clogging according to claim 1, characterized in that: A limiting cylinder is fixedly mounted on the tapping machine body, a protective shell sleeved outside the electric guide rail is fixed on the top of the limiting cylinder, and observation windows are arranged on both sides of the protective shell.

5. The high-efficiency nut tapping machine for preventing material clogging according to claim 1, characterized in that: A sieve plate is placed in the collection box, and a plurality of supporting legs are fixed to the bottom of the sieve plate, and the plurality of supporting legs are in contact with the bottom inner wall of the collection box.

6. The high-efficiency nut tapping machine for preventing material clogging according to claim 1, characterized in that: Two clamping plates are fixedly mounted on the tapping machine body, and limiting plates are installed on both sides of the collection box. The two limiting plates are respectively clamped in the two clamping plates, and a handle is fixedly mounted on one side of the collection box.

7. The high-efficiency nut tapping machine for preventing material clogging as claimed in claim 4, characterized in that: A mounting frame is fixedly mounted on the top of the limiting cylinder, an infrared sensor is fixedly mounted on the top inner wall of the mounting frame, a discharge groove for discharging nuts is provided on the tapping machine body, and the infrared sensor is located directly above the discharge groove.

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