A spindle cooling system
By introducing water temperature sensors, water pressure sensors and temperature sensors into the spindle cooling system, and designing a control unit to automatically control the shutdown alarm of the gong machine, the problems of spindle overheating and ineffective cooling in the existing technology are solved, multiple anti-overheating protection is achieved, and the quality of the circuit board is ensured.
Patent Information
- Application Number
- CN202421386116.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing spindle cooling system cannot effectively detect the spindle temperature, resulting in the risk of spindle overheating operation, and the spindle cannot be effectively cooled when the cooling water pressure is insufficient, resulting in spindle hot and circuit board quality problems.
A spindle cooling system is designed, including a water tank, spindle unit, outlet pipe, return pipe and control unit. The cooling water temperature, water pressure and spindle temperature are detected through water temperature sensors, water pressure sensors and temperature sensors, and the gong machine shutdown alarm is automatically controlled through the control unit to realize multiple anti-overheating protection.
It effectively avoids overheating operation of the spindle of the gong machine, ensures the quality of the circuit board, and improves the reliability and efficiency of the cooling system through multiple anti-overheating protection mechanisms.
Smart Images

Figure CN222711639U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spindle cooling systems, in particular to a spindle cooling system. Background Art
[0002] The spindle of the gong machine plays a very important role in the dimensional accuracy of the circuit board during the production of the circuit board. The spindle of the gong machine will generate heat during operation, and a cooling system is required to cool the spindle. When the cooling system cannot effectively cool the spindle and the spindle temperature rises beyond the standard, the tightness of the bearing will deteriorate, which will lead to quality problems of the produced circuit boards.
[0003] At present, the existing spindle cooling system has a relatively simple performance for spindle overheat protection. The existing spindle cooling system prevents spindle overheating by monitoring the water temperature of the cooling water. The shortcomings of the cooling water circulation system of this spindle cooling system are: 1) It is unable to detect the temperature of the spindle, resulting in the risk of overheating of the spindle; 2) The cooling system may have a situation where the cooling water temperature meets the requirements, but the water pressure is too low, resulting in the spindle being unable to be effectively cooled. If the spindle is not effectively cooled, it will cause the spindle to heat up and deteriorate in performance, causing quality problems of the circuit board. Utility Model Content
[0004] The technical problem to be solved by the utility model is that the cooling effect of the cooling system is poor, the main shaft becomes hot, resulting in poor performance, and causing quality problems of subsequent circuit boards.
[0005] In order to solve the above technical problems, the utility model provides a spindle cooling system, which includes a water tank, a spindle unit, a water outlet pipe, a water return pipe and a control unit, wherein a cavity for storing cooling water is arranged inside the water tank, and a cooling element is arranged inside the cavity; the spindle unit includes a spindle, and a cooling pipe communicating with the outside is arranged inside the spindle, and the spindle unit is connected with the water tank through the cooling pipe; one end of the water outlet pipe is connected with the water outlet of the cooling element, and the other end is connected with the water inlet of the cooling pipe, and a cooling water circulation pump is arranged on the water outlet pipe; one end of the water return pipe is connected with the water inlet of the cooling element, and the other end is connected with the water outlet of the cooling pipe; a water temperature sensor is arranged inside the water tank, a water pressure sensor is arranged on the cooling water circulation pump, a temperature sensor for detecting the spindle temperature is arranged inside the spindle unit, and the water temperature sensor, the water pressure sensor and the temperature sensor are all electrically connected with the control unit;
[0006] The control unit is electrically connected to the spindle unit, and the control unit can control the spindle unit to stop operating.
[0007] In one embodiment, the spindle unit further includes a flow sensor, which is disposed at the water inlet of the cooling pipe for detecting the flow rate.
[0008] In one embodiment, there are multiple main shaft units, and the multiple main shaft units are arranged in parallel between the water outlet pipe and the water return pipe.
[0009] In one embodiment, there are multiple flow sensors and temperature sensors, a flow sensor is provided at the water inlet of each cooling pipe, and a temperature sensor is provided at the water outlet of each cooling pipe.
[0010] In one embodiment, the control unit includes a water tank control component, and the water tank control component is electrically connected to the water temperature sensor and the water pressure sensor respectively.
[0011] In one embodiment, the control unit further includes a spindle control component, and the spindle control component is electrically connected to the flow sensor and the temperature sensor respectively.
[0012] In one embodiment, the water tank control component is electrically connected to the spindle control component, and the spindle control component is provided with an actuator for reminding the user.
[0013] In one embodiment, the medium in the water tank, the water outlet pipe, the water return pipe and the cooling pipe is distilled water.
[0014] Compared with the prior art, the spindle cooling system of the utility model embodiment has the following beneficial effects: 1) through the water temperature sensor, the water temperature sensor is installed in the water tank to detect the water temperature in the return pipe. When the water temperature of the cooling water in the return pipe is not within the preset range of the water temperature sensor, the water temperature sensor in the water tank will be triggered to transmit the electrical signal to the control unit, and the control unit will transmit an electrical signal to the spindle unit. The spindle unit will automatically control the shutdown alarm of the gong machine after receiving the electrical signal, effectively realizing the first level of overheat protection for the spindle of the gong machine; 2) through the water pressure sensor, the water pressure sensor is set on the cooling water circulation pump. When the cooling water circulation pump is discharged When a fault occurs and the cooling water pressure passing through the cooling water circulation pump is insufficient, the water pressure sensor will be triggered. At this time, the water pressure sensor sends a signal to the control unit, and the control unit sends a signal to the spindle unit. The spindle unit automatically controls the gong machine to stop and alarm, avoiding the spindle from overheating, effectively realizing the second level of overheat protection for the gong machine spindle; 3) Through the temperature sensor, the temperature sensor is set on the spindle unit. When the spindle temperature exceeds the set value of the temperature sensor, the temperature sensor will be triggered and transmit the signal to the control unit. The control unit makes the gong machine alarm and stop, effectively realizing the third level of overheat protection for the gong machine spindle. The utility model has multiple overheating prevention mechanisms for the gong machine spindle, which can effectively prevent the gong machine spindle from overheating, thereby causing quality problems in the circuit boards produced by the gong machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a circuit diagram of an embodiment of the utility model.
[0016] Figure 2 It is a structural schematic diagram of an embodiment of the utility model.
[0017] In the figure, 1, water tank; 11, cooling component; 12, water temperature sensor;
[0018] 2. Spindle unit; 21. Spindle; 211. Temperature sensor; 22. Cooling pipe; 221. Flow sensor;
[0019] 3. Water outlet pipe; 31. Cooling water circulation pump; 32. Water pressure sensor;
[0020] 4. Return pipe;
[0021] 5. Control unit; 51. Water tank control unit; 52. Spindle control unit;
[0022] 100. Cooling system. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0024] In the description of the present utility model, it should be understood that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element. The terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0025] In the description of the present invention, it should be understood that the terms "height", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like used in the present invention to indicate the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] In the description of the present invention, it should be understood that the terms "first" and "second" are used in the present invention for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0027] like Figure 1-2 As shown, the utility model preferably provides a spindle cooling system 100, which includes a water tank 1, a spindle unit 2, a water outlet pipe 3, a water return pipe 4 and a control unit 5. The water tank 1 is provided with a cavity for storing cooling water, and a cooling member 11 is provided in the cavity; the spindle unit 2 includes a spindle 21, and a cooling pipe 22 communicating with the outside is provided inside the spindle 21, and the spindle unit 2 is communicated with the water tank 1 through the cooling pipe 22; one end of the water outlet pipe 3 is connected to the water outlet of the cooling member 11, and the other end is connected to the water inlet of the cooling pipe 22, and a cooling water circulation pump 31 is provided on the water outlet pipe 3; one end of the water return pipe 4 is connected to the water inlet of the cooling member 11, and the other end is connected to the water outlet of the cooling pipe 22; a water temperature sensor 12 is provided inside the water tank 1, a water pressure sensor 32 is provided on the cooling water circulation pump 31, and a temperature sensor 211 is provided inside the spindle unit 2, and the water temperature sensor 12, the water pressure sensor 32 and the temperature sensor 211 are all electrically connected to the control unit 5;
[0028] The control unit 5 is electrically connected to the spindle unit 2 , and the control unit 5 can drive the spindle unit to stop 2 operation.
[0029] Based on the above technical features, 1) through the water temperature sensor 12, the water temperature sensor 12 is installed in the water tank to detect the water temperature in the return pipe 4. When the water temperature of the cooling water in the return pipe 4 is not within the preset range of the water temperature sensor 12, the water temperature sensor 12 in the water tank will be triggered, and the electrical signal will be transmitted to the control unit 5. The control unit 5 will then transmit an electrical signal to the spindle unit. The spindle unit will automatically control the gong machine to stop and alarm after receiving the electrical signal, thereby realizing the first level of overheating protection for the gong machine spindle; 2) through the water pressure sensor 32, the water pressure sensor 32 is set on the cooling water circulation pump 31. When the cooling water circulation pump 31 fails, the cooling water circulation pump 31 When the water pressure is insufficient, the water pressure sensor 32 will be triggered. At this time, the water pressure sensor 32 gives a signal to the control unit 5, and the control unit 5 gives a signal to the spindle unit 2. The spindle unit 2 automatically controls the gong machine to stop and alarm to avoid overheating of the spindle 21, effectively realizing the second anti-overheating protection of the gong machine spindle; 3) Through the temperature sensor 211, the temperature sensor 211 is arranged on the spindle unit 2. When the spindle temperature exceeds the set value of the temperature sensor 211, the temperature sensor 211 will be triggered and transmit the signal to the control unit 5. The control unit 5 controls the gong machine to alarm and stop, effectively realizing the third anti-overheating protection of the gong machine spindle.
[0030] As some embodiments of the utility model, the spindle unit also includes a flow sensor 221, which is arranged at the water inlet of the cooling pipe 22 for detecting the flow. Through the arrangement of the flow sensor 221, when the spindle unit 2 is blocked, the flow sensor 221 arranged on the cooling pipe 22 will be triggered, and the signal will be transmitted to the control unit 5, and the control unit 5 will transmit the signal to the spindle unit 2. At this time, the spindle unit 2 controls the gong machine to alarm and stop, effectively avoiding the overheating of the spindle.
[0031] As some embodiments of the utility model, there are multiple spindle units 2, and multiple spindle units 2 are arranged in parallel between the water outlet pipe 3 and the water return pipe 4. The arrangement of multiple spindle units 2 enables the cooling system 100 to cool multiple spindles 21 at the same time, further ensuring the production efficiency of the gong machine.
[0032] As some embodiments of the utility model, the number of flow sensors 221 and temperature sensors 211 is multiple, and a flow sensor 221 is provided at the water inlet of each cooling tube 22, and a temperature sensor 211 is provided at the water outlet of each cooling tube 22. When the cooling water flows through the cooling tube 22, the cooling water takes away the heat of the spindle 21. Through the setting of the flow sensor 221 and the temperature sensor 211, the temperature of each spindle 21 and the flow of cooling water in each cooling tube 22 can be monitored at all times, so as to realize the cooling system 100 to prevent overheating of multiple spindle units 2 at the same time.
[0033] As some embodiments of the present utility model, the control unit 5 includes a water tank control component 51, which is electrically connected to the water temperature sensor 12 and the water pressure sensor 32. The setting of the water tank control component 51 can directly control the water temperature sensor 12 and the water pressure sensor 32 to control the water temperature and water pressure of the cooling water in the water tank. At the same time, when the water tank control component 51 cannot work normally, the spindle control component 52 can still prevent the spindle 21 from overheating, further improving the protection effect of the system on the spindle of the gong machine.
[0034] As some embodiments of the utility model, the control unit 5 also includes a spindle control component 52, and the spindle control component 52 is electrically connected to the flow sensor 221 and the temperature sensor 211. The spindle control component 52 can obtain the electrical signals transmitted by the flow sensor 221 and the temperature sensor 211, and process the electrical signals, thereby knowing the temperature of the spindle 21 and the flow rate of the cooling water in the cooling pipe 22. When any one of the temperature of the spindle 21 and the flow rate of the cooling water in the cooling pipe 22 does not meet the preset range, the spindle control component 52 controls the gong machine to stop, and the gong machine spindle automatically stops running at this time, effectively preventing the gong machine spindle from overheating.
[0035] As some embodiments of the utility model, the water tank control component 51 is electrically connected to the spindle control component 52, and an actuator for reminding the user is provided on the spindle control component 52. When the spindle control component 52 controls the gong machine to stop, the actuator can automatically alarm, thereby reminding the user that the gong machine spindle cannot operate normally, so that the user can adjust the cooling system 100 in time, so that the gong machine spindle can operate normally, further improving the production efficiency of the gong machine.
[0036] As some embodiments of the utility model, the medium in the water tank 1, the water outlet pipe 3, the water return pipe 4 and the cooling pipe 22 is distilled water. Because distilled water is not easy to have microorganisms after distillation, it is effectively prevented that the medium of the cooling system 100 has pollutants and microorganisms after long-term use, which leads to the blockage of the pipes in the cooling system 100. The use of distilled water can effectively reduce the risk of blockage in the pipes.
[0037] In summary, the utility model embodiment provides a spindle cooling system 100, which has the following beneficial effects: 1) through the water temperature sensor 12, the water temperature sensor 12 is installed in the water tank to detect the water temperature in the return pipe. When the water temperature of the cooling water in the outlet pipe 3 is not within the preset range of the water temperature sensor 12, the water temperature sensor 12 in the water tank will be triggered, and the electrical signal will be transmitted to the control unit 5. The control unit 5 will then transmit an electrical signal to the spindle unit 2. The spindle unit 2 will automatically control the gong machine to stop and alarm after receiving the electrical signal, thereby realizing the first level of overheat protection for the gong machine spindle; 2) through the water pressure sensor 32, the water pressure sensor 32 is arranged on the cooling water circulation pump 31. When the cooling water circulation pump 31 fails, the water pressure sensor 32 will be automatically set to the cooling water circulation pump 31. When the cooling water pressure of the cooling water circulation pump 31 is insufficient, the water pressure sensor 32 will be triggered. At this time, the water pressure sensor 32 gives a signal to the control unit 5, and the control unit 5 transmits the signal to the spindle unit 2. The spindle unit 2 automatically controls the gong machine to stop and alarm, avoiding the overheating of the gong machine spindle, and realizing the second anti-overheating protection of the gong machine spindle; 3) through the temperature sensor 211, the temperature sensor 211 is set on the spindle unit 2. When the temperature of the spindle 21 exceeds the set value of the temperature sensor 211, the temperature sensor 211 will be triggered and transmit the signal to the control unit 5. The control unit 5 makes the gong machine alarm and stop, realizing the third anti-overheating protection of the gong machine spindle. The utility model has multiple gong machine spindle overheating prevention mechanisms, which effectively avoids the overheating of the gong machine spindle, resulting in quality problems of the circuit boards produced by the gong machine.
[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principle of the present invention. These improvements and substitutions should also be regarded as the protection scope of the present invention.
Claims
1. A spindle cooling system, characterized in that: include: A water tank, wherein a cavity for storing cooling water is provided inside the water tank, and a cooling element is provided inside the cavity; A spindle unit, the spindle unit comprising a spindle, a cooling pipe communicating with the outside is arranged inside the spindle, and the spindle unit is communicated with the water tank through the cooling pipe; A water outlet pipe, one end of which is connected to the water outlet of the cooling element, and the other end of which is connected to the water inlet of the cooling pipe, and a cooling water circulation pump is provided on the water outlet pipe; A water return pipe, one end of which is connected to the water inlet of the cooling element, and the other end of which is connected to the water outlet of the cooling pipe; A control unit, wherein a water temperature sensor is disposed inside the water tank, a water pressure sensor is disposed on the cooling water circulation pump, and a temperature sensor for monitoring the spindle temperature is disposed inside the spindle unit, and the water temperature sensor, the water pressure sensor and the temperature sensor are all electrically connected to the control unit; Wherein, the control unit is electrically connected to the spindle unit, and the control unit can control the spindle unit to stop operating.
2. The spindle cooling system according to claim 1, characterized in that: The spindle unit also includes a flow sensor, which is arranged at the water inlet of the cooling pipe for monitoring the flow.
3. The spindle cooling system according to claim 1, characterized in that: There are multiple main shaft units, and the multiple main shaft units are arranged in parallel between the water outlet pipe and the water return pipe.
4. The spindle cooling system according to claim 2, characterized in that: There are multiple flow sensors and temperature sensors. A flow sensor is provided at the water inlet of each cooling pipe, and a temperature sensor is provided at the water outlet of each cooling pipe.
5. The spindle cooling system according to claim 1, characterized in that: The control unit includes a water tank control component, and the water tank control component is electrically connected to the water temperature sensor and the water pressure sensor respectively.
6. The spindle cooling system according to claim 2, characterized in that: The control unit further includes a spindle control component, and the spindle control component is electrically connected to the flow sensor and the temperature sensor respectively.
7. The spindle cooling system according to claim 5, characterized in that: The water tank control component is electrically connected to the spindle control component, and the spindle control component is provided with an actuator for reminding the user.
8. The spindle cooling system according to claim 1, characterized in that: The medium in the water tank, the water outlet pipe, the water return pipe and the cooling pipe is distilled water.