A bacteria detector for a vial production line

By designing a bacteria detector for the cillin bottle production line, the problems of transportation offset and manual selection costs of cillin bottles of different sizes are solved, automated detection and adaptive transportation are realized, and detection accuracy and production efficiency are improved.

CN222714513UActive Publication Date: 2025-04-04HANGZHOU AUSIA BIOLOGICAL TECH CO LTD
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Patent Information

Application Number
CN202420753189.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-04-04
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

During the production process of cillin bottles, the existing technology cannot adjust them according to cillin bottles of different sizes, resulting in offsets during transportation, affecting the accuracy of the detection data, and requires manual selection of unqualified cillin bottles to increase labor costs.

Method used

A bacterial detector for the cillin bottle production line is designed, including transport table, mount seat, slider, double-head screw, rotary rod, bevel gear, motor and other components. The double-head screw and rotary rod are driven by the motor to adjust the position of the mounting seat and push bar, so as to achieve adaptive transportation and automated inspection of cillin bottles of different sizes.

Benefits of technology

It effectively avoids the deviation of cillin bottles during transportation, improves the accuracy of detection data, and promotes unqualified cillin bottles through automation, reducing labor costs and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bacteria detector for a syringe bottle production line, and relates to the technical field of syringe bottle production. The utility model comprises a transport platform, and four mounting seats are slidably arranged on the upper surface of the transport platform, and the sides of the four mounting seats close to each other are fixedly mounted with a first side plate and a second side plate, respectively, and the sides of the sides of the first side plate and the second side plate close to each other are in active contact with the syringe bottle; a No. 1 electric cylinder is fixedly mounted on the side of the first side plate away from the second side plate, and one end of the No. 1 electric cylinder output shaft close to the second side plate movably penetrates the first side plate, and a push strip is fixedly mounted at the center of one end of the No. 1 electric cylinder output shaft close to the second side plate, and the push strip is in active contact with the syringe bottle. In the utility model, the first side plate and the second side plate are driven to move by a No. 1 motor, so that the distance between the first side plate and the second side plate can be adjusted according to syringe bottles of different sizes, so as to avoid the syringe bottles from being offset during transportation.
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Description

Technical Field

[0001] The utility model relates to the technical field of vial production, in particular to a bacteria detector for a vial production line. Background Art

[0002] Penicillin vial, also known as borosilicate glass or soda-lime glass controlled injection bottle, is a small bottle sealed with a rubber stopper and an aluminum-plastic combination cover. It was used to contain penicillin in the early days, hence the name penicillin vial. It is generally used for packaging vaccines, biological preparations, powder injections, freeze-dried medicines and other medicines.

[0003] At present, during the production process of vials, bacteria detection is required for vials. However, most of the current transport devices cannot be adjusted according to vials of different sizes during use. As a result, the vials are easily offset during transportation, resulting in the vials being unable to move directly under the detection device, affecting the accuracy of the detection data. After the detection is completed, unqualified vials need to be selected, and the method usually adopted is manual selection, which increases labor costs and is inconvenient for daily use. In view of the above problems, the inventor proposes a bacteria detector for a vial production line to solve the above problems. Utility Model Content

[0004] In order to solve the problem that vials of different sizes cannot be transported and unqualified vials need to be taken out manually, the utility model aims to provide a bacteria detector for a vial production line.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a bacteria detector for a syringe bottle production line, comprising a transport platform, four mounting seats are slidably mounted on the upper surface of the transport platform, a slider is fixedly mounted on the lower surface of the mounting seat, and the slider is slidably arranged inside the transport platform, two double-headed screws are rotatably mounted inside the transport platform, and two sliders are threadedly connected on the double-headed screws, two mounting plates are fixedly mounted on the side of the transport platform, a rotating rod is rotatably mounted in the two mounting plates, two second bevel gears are fixedly mounted on the outer surface of the rotating rod, a first bevel gear is fixedly mounted at the center of one end of the double-headed screw near the rotating rod, and the first bevel gear and the second bevel gear are meshed, a No. 1 motor is fixedly mounted on the side of the transport platform near the mounting plate, and the No. 1 motor output shaft is fixedly connected to the rotating rod at the center of one end of the mounting plate near the mounting plate, and the four mounting seats are mutually The first side plate and the second side plate are fixedly installed on the sides close to each other, and the sides of the first side plate and the second side plate close to each other are in movably contact with the syringe bottle; a No. 1 electric cylinder is fixedly installed on the side of the first side plate away from the second side plate, and one end of the No. 1 electric cylinder output shaft close to the second side plate movably passes through the first side plate, a push strip is fixedly installed at the center of one end of the No. 1 electric cylinder output shaft close to the second side plate, and the push strip is in movably contact with the syringe bottle, baffles are rotatably installed on the sides of the first side plate and the second side plate close to each other, a No. 2 motor is fixedly installed on the upper surfaces of the first side plate and the second side plate, and the bottom end center of the No. 2 motor output shaft is fixedly connected to the baffle, a rotating plate is rotatably installed on the side of the second side plate close to the first side plate, springs are fixedly installed on the outer surfaces of both ends of the rotating plate, and one end of the spring away from the rotating plate is fixedly connected in the second side plate.

[0006] Preferably, two movable seats are slidably installed on the sides of the first side plate and the second side plate that are away from each other, a gear rod is slidably installed on the upper surface of the movable seat, a limit block is fixedly installed on the lower surface of the gear rod, and the limit block is slidably arranged inside the movable seat, and a No. 2 electric cylinder is fixedly installed on the side of the movable seat away from the first side plate, and the output shaft of the No. 2 electric cylinder is fixedly connected to the limit block at the center of one end close to the first side plate.

[0007] Preferably, a moving block is fixedly installed on the side of the moving seat close to the first side plate, and four moving blocks are slidably arranged inside the first side plate and the second side plate respectively. A bidirectional screw is rotatably installed inside the first side plate and the second side plate, and two moving blocks are threadedly connected to the bidirectional screw.

[0008] Preferably, two other support plates are fixedly installed on the upper surface of the transport platform, a rotating drum is rotatably installed in the support plate, and the rotating drum and the double-headed screw located on the left are driven by synchronous wheels and synchronous belts, a moving rod is slidably installed in the rotating drum, a third bevel gear is fixedly installed at the center of one end of the moving rod close to the first side plate, a fourth bevel gear is fixedly installed at the center of one end of the bidirectional screw close to the moving rod, and the fourth bevel gear is meshed with the third bevel gear.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. In the utility model, the first side plate and the second side plate are driven to move by the No. 1 motor, so that the distance between the first side plate and the second side plate can be adjusted according to the vials of different sizes, thereby preventing the vials from shifting during transportation. The push bar is driven to move by the No. 1 electric cylinder, thereby pushing unqualified vials, avoiding manual picking up, and reducing labor costs.

[0011] 2. In the utility model, the double-headed screw drives the bidirectional screw to rotate, so that the shift rod can move synchronously with the first side plate and the second side plate, which is convenient for indirect loading of vials of different sizes and convenient for daily use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] Figure 2 It is a schematic diagram of the cross-sectional structure of the transport platform of the utility model.

[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the first side panel of the utility model.

[0016] Figure 4 For this utility model Figure 2 A schematic diagram of the enlarged structure of .

[0017] Figure 5 For this utility model Figure 3 An enlarged schematic diagram of the structure at location B.

[0018] In the figure: 1. transport platform; 11. double-headed screw; 12. first bevel gear; 13. mounting plate; 14. second bevel gear; 15. No. 1 motor; 16. rotating rod; 17. supporting plate; 18. rotating drum; 19. moving rod; 191. third bevel gear; 2. first side plate; 21. second side plate; 22. mounting seat; 23. slider; 24. push strip; 25. No. 1 electric cylinder; 26. baffle; 27. No. 2 motor; 28. rotating plate; 281. spring; 29. ​​bidirectional screw; 291. fourth bevel gear; 3. moving seat; 31. gear lever; 32. No. 2 electric cylinder; 33. limit block; 34. moving block. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example: Figure 1-5 As shown, the utility model provides a bacteria detector for a syringe bottle production line, including a transport platform 1, and four mounting seats 22 are slidably arranged on the upper surface of the transport platform 1, and the sides of the four mounting seats 22 close to each other are fixedly mounted with a first side plate 2 and a second side plate 21, respectively, for limiting the syringe bottle to prevent the syringe bottle from shifting during movement, and the sides of the first side plate 2 and the second side plate 21 close to each other are in active contact with the syringe bottle; a No. 1 electric cylinder 25 is fixedly mounted on the side of the first side plate 2 away from the second side plate 21, and one end of the output shaft of the No. 1 electric cylinder 25 close to the second side plate 21 movably penetrates the first side plate 2, and a push strip 24 is fixedly mounted at the center of one end of the output shaft of the No. 1 electric cylinder 25 close to the second side plate 21, and the push strip 24 is in active contact with the syringe bottle, and is used to push unqualified syringe bottles to move. During use, the No. 1 electric cylinder 25 is turned on to drive the push strip 24 to move, and the syringe bottle moves through the movement of the push strip 24.

[0021] A slider 23 is fixedly mounted on the lower surface of the mounting seat 22 , and the slider 23 is slidably arranged inside the transport platform 1 . Two double-headed screws 11 are rotatably mounted inside the transport platform 1 , and the two sliders 23 are threadedly connected to the double-headed screws 11 .

[0022] By adopting the above technical solution, the double-headed screw 11 can drive the mounting seat 22 to move.

[0023] Two mounting plates 13 are fixedly installed on the side of the transport platform 1, and a rotating rod 16 is rotatably installed inside the two mounting plates 13. Two second bevel gears 14 are fixedly installed on the outer surface of the rotating rod 16. A first bevel gear 12 is fixedly installed at the center of one end of the double-headed screw 11 close to the rotating rod 16, and the first bevel gear 12 and the second bevel gear 14 are meshed. A No. 1 motor 15 is fixedly installed on the side of the transport platform 1 close to the mounting plate 13, and the output shaft of the No. 1 motor 15 is fixedly connected to the rotating rod 16 at the center of one end close to the mounting plate 13.

[0024] By adopting the above technical solution, the first motor 15 can drive the double-headed screw 11 to rotate.

[0025] Baffles 26 are rotatably mounted on the sides of the first side plate 2 and the second side plate 21 that are close to each other, and No. 2 motors 27 are fixedly mounted on the upper surfaces of the first side plate 2 and the second side plate 21, and the bottom center of the output shaft of No. 2 motor 27 is fixedly connected to the baffle 26.

[0026] By adopting the above technical solution, the second motor 27 can drive the baffle 26 to rotate.

[0027] A rotating plate 28 is rotatably mounted on the side of the second side plate 21 close to the first side plate 2 . Springs 281 are fixedly mounted on the outer surfaces of both ends of the rotating plate 28 . One end of the spring 281 away from the rotating plate 28 is fixedly connected in the second side plate 21 .

[0028] By adopting the above technical solution, the spring 281 can drive the rotating plate 28 to rotate.

[0029] Two movable seats 3 are slidably installed on the sides of the first side plate 2 and the second side plate 21 away from each other, a shift rod 31 is slidably installed on the upper surface of the movable seat 3, a limit block 33 is fixedly installed on the lower surface of the shift rod 31, and the limit block 33 is slidably set inside the movable seat 3, a No. 2 electric cylinder 32 is fixedly installed on the side of the movable seat 3 away from the first side plate 2, and the output shaft of the No. 2 electric cylinder 32 is fixedly connected to the limit block 33 at the center of one end close to the first side plate 2.

[0030] By adopting the above technical solution, the No. 2 electric cylinder 32 can drive the shift rod 31 to move.

[0031] A moving block 34 is fixedly installed on the side of the moving seat 3 close to the first side plate 2, and four moving blocks 34 are slidably arranged inside the first side plate 2 and the second side plate 21 respectively. A bidirectional screw 29 is rotatably installed inside the first side plate 2 and the second side plate 21, and two moving blocks 34 are threadedly connected to the bidirectional screw 29.

[0032] By adopting the above technical solution, the bidirectional screw 29 can drive the moving seat 3 to move.

[0033] Two other support plates 17 are fixedly installed on the upper surface of the transport platform 1, and a rotating drum 18 is rotatably installed in the support plate 17, and the rotating drum 18 and the double-headed screw 11 located on the left are driven by synchronous wheels and synchronous belts, and a moving rod 19 is slidably installed in the rotating drum 18, and a third bevel gear 191 is fixedly installed at the center of one end of the moving rod 19 close to the first side plate 2, and a fourth bevel gear 291 is fixedly installed at the center of one end of the bidirectional screw 29 close to the moving rod 19, and the fourth bevel gear 291 is meshed with the third bevel gear 191.

[0034] By adopting the above technical solution, the double-headed screw 11 can drive the bidirectional screw 29 to rotate.

[0035] Working principle: first, turn on the No. 1 motor 15 to drive the rotating rod 16 to rotate, and the second bevel gear 14 is driven to rotate through the rotation of the rotating rod 16, and the first bevel gear 12 is driven to rotate through the rotation of the second bevel gear 14, and the double-headed screw 11 is driven to rotate through the rotation of the first bevel gear 12, and the slider 23 is driven to move through the rotation of the double-headed screw 11, and the mounting seat 22 to which the slider 23 moves moves, and the first side plate 2 and the second side plate 21 are driven to move through the movement of the mounting seat 22, so that the first side plate 2 and the second side plate 21 can be adjusted according to the size of the vial, so as to facilitate the transportation of vials of different sizes;

[0036] Secondly, the rotation of the double-headed screw 11 on the left side drives the rotating drum 18 to rotate, the rotation of the rotating drum 18 drives the moving rod 19 to rotate, the rotation of the moving rod 19 drives the third bevel gear 191 to rotate, the rotation of the third bevel gear 191 drives the bidirectional screw 29 to rotate, the rotation of the bidirectional screw 29 drives the moving block 34 to move, the movement of the moving block 34 drives the moving seat 3 to move, and the movement of the moving seat 3 drives the shift rod 31 to move, so that the distance between the shift rods 31 moves synchronously, which is convenient for indirect loading of vials of different sizes;

[0037] Then, during use, the No. 2 electric cylinder 32 is turned on to drive the limit block 33 to move, and the movement of the limit block 33 drives the lever 31 to move, so that the two levers 31 close to the detection device move away from each other. At this time, the vial can continue to move, and at the same time, the two levers 31 away from the detection device move closer to each other to block the next vial;

[0038] Secondly, the syringe bottle contacts the baffle 26 during the continued movement, and the syringe bottle stops moving. The syringe bottle is inspected by the detection device. When the inspection is qualified, the baffle 26 is driven to rotate by the No. 2 motor 27, and the syringe bottle can move. When the inspection is unqualified, the push bar 24 is driven to move by the No. 1 electric cylinder 25, and the unqualified syringe bottle is moved by the push bar 24. The movement of the syringe bottle drives the rotating plate 28 to rotate. At this time, the spring 281 is deformed. When the syringe bottle and the rotating plate 28 are not in contact, the spring 281 releases the deformation force to drive the rotating plate 28 to rotate, so that the rotating plate 28 returns to its original position.

[0039] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A bacteria detector for a vial production line, comprising a transport platform (1), characterized in that: Four mounting seats (22) are slidably mounted on the upper surface of the transport platform (1); the first side plate (2) and the second side plate (21) are fixedly mounted on the mutually adjacent sides of the four mounting seats (22); and the sides of the mutually adjacent sides of the first side plate (2) and the second side plate (21) are in active contact with the vial; a No. 1 electric cylinder (25) is fixedly mounted on the side of the first side plate (2) away from the second side plate (21); and one end of the output shaft of the No. 1 electric cylinder (25) close to the second side plate (21) movably penetrates the first side plate (2); a push bar (24) is fixedly mounted at the center of one end of the output shaft of the No. 1 electric cylinder (25) close to the second side plate (21), and the push bar (24) is in active contact with the vial.

2. A bacteria detector for a vial production line as claimed in claim 1, characterized in that: A slider (23) is fixedly mounted on the lower surface of the mounting seat (22), and the slider (23) is slidably arranged inside the transport platform (1). Two double-headed screws (11) are rotatably mounted inside the transport platform (1), and the two sliders (23) are threadedly connected to the double-headed screws (11).

3. A bacteria detector for a vial production line as claimed in claim 2, characterized in that: Two mounting plates (13) are fixedly mounted on the side of the transport platform (1), a rotating rod (16) is rotatably mounted inside the two mounting plates (13), two second bevel gears (14) are fixedly mounted on the outer surface of the rotating rod (16), a first bevel gear (12) is fixedly mounted at the center of one end of the double-headed screw (11) close to the rotating rod (16), and the first bevel gear (12) and the second bevel gear (14) are meshed, a No. 1 motor (15) is fixedly mounted on the side of the transport platform (1) close to the mounting plate (13), and the output shaft of the No. 1 motor (15) is fixedly connected to the rotating rod (16) at the center of one end close to the mounting plate (13).

4. The bacteria detector for a vial production line according to claim 1, characterized in that: A baffle (26) is rotatably mounted on the side surfaces of the first side plate (2) and the second side plate (21) that are close to each other, and a No. 2 motor (27) is fixedly mounted on the upper surfaces of the first side plate (2) and the second side plate (21), and the bottom center of the output shaft of the No. 2 motor (27) is fixedly connected to the baffle (26).

5. The bacteria detector for a vial production line according to claim 1, characterized in that: A rotating plate (28) is rotatably mounted on the side of the second side plate (21) close to the first side plate (2), and springs (281) are fixedly mounted on the outer surfaces of both ends of the rotating plate (28), and one end of the spring (281) away from the rotating plate (28) is fixedly connected inside the second side plate (21).

6. The bacteria detector for a vial production line according to claim 1, characterized in that: Two movable seats (3) are slidably mounted on the sides of the first side plate (2) and the second side plate (21) away from each other, a shift rod (31) is slidably mounted on the upper surface of the movable seat (3), a limit block (33) is fixedly mounted on the lower surface of the shift rod (31), and the limit block (33) is slidably arranged inside the movable seat (3), a second electric cylinder (32) is fixedly mounted on the side of the movable seat (3) away from the first side plate (2), and the output shaft of the second electric cylinder (32) is fixedly connected to the limit block (33) at the center of one end close to the first side plate (2).

7. A bacteria detector for a vial production line as claimed in claim 6, characterized in that: A moving block (34) is fixedly installed on the side of the moving seat (3) close to the first side plate (2), and four moving blocks (34) are slidably arranged inside the first side plate (2) and the second side plate (21), respectively, and a bidirectional screw rod (29) is rotatably installed inside the first side plate (2) and the second side plate (21), and two moving blocks (34) are threadedly connected to the bidirectional screw rod (29).

8. The bacteria detector for a vial production line as claimed in claim 7, characterized in that: Two other support plates (17) are fixedly mounted on the upper surface of the transport platform (1), a rotating drum (18) is rotatably mounted in the supporting plate (17), and the rotating drum (18) and the double-headed screw (11) located on the left are driven by a synchronous wheel and a synchronous belt, a moving rod (19) is slidably mounted in the rotating drum (18), a third bevel gear (191) is fixedly mounted at the center of one end of the moving rod (19) close to the first side plate (2), a fourth bevel gear (291) is fixedly mounted at the center of one end of the bidirectional screw (29) close to the moving rod (19), and the fourth bevel gear (291) and the third bevel gear (191) are meshed.