A vertical coil pay-off machine

By designing a vertical coil wire laying machine, including a rotating bracket, guide, guide ring and wire feeding device, the existing wire laying frame has complex structure, high manufacturing cost and wire rebound, and the effects of simplifying the structure, reducing costs, improving versatility and wire laying quality have been achieved.

CN222714752UActive Publication Date: 2025-04-04TAIZHOU QICHEN ELECTRIC WIRE CO LTD
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Patent Information

Application Number
CN202420798058.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-04-04
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing wire rack has complex structure, high manufacturing cost, and cannot be generalized. The wire rebounds cause the coil to be loose, affecting the production quality.

Method used

A vertical coil wire laying machine is designed, including a rotating bracket, a guide table, a guide ring and a wire feeding device. The rotating bracket is rotatably installed on the base through a mounting hole. A guide table is provided at the bottom of the base. The guide ring is used to guide the wire, and the wire feeding device is used to organize the wire and prevent rebound.

Benefits of technology

The wire laying frame structure is simplified, manufacturing costs are reduced, versatility and wire laying quality are improved, wire rebound is reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire processing and pay-off equipment, aiming to provide a vertical coil pay-off machine, the technical scheme of which includes a reel for winding the wire, a rotating bracket placed on the reel, the rotating bracket being rotatably mounted on a base through a mounting hole, a guide platform being provided at the lower part of the base, the guide platform being inserted into one end of the reel, a guide ring being provided at the port of the rotating bracket, the wire on the reel passing through the guide ring, a wire feeding device for arranging the wire and preventing the wire from rebounding being provided at the other end of the wire, the pay-off frame having a simple structure, low manufacturing cost, strong versatility, and saving installation space, and the pay-off frame can be placed on the reel to start the pay-off without moving the reel, the guide platform increases the counterweight of the base, and also makes it more convenient to place the base in the center of the reel, so that the pay-off can be more stable and smooth, and the pay-off quality can be improved, and the wire feeding device at the rear end can effectively arrange the wire and prevent the wire from rebounding, and the utility model is applicable to the technical field of wire processing equipment.
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Description

Technical Field

[0001] The utility model relates to a wire processing pay-off device, more specifically, it relates to a vertical coil pay-off machine. Background Art

[0002] With the development of manufacturing industry, the pay-off rack is a kind of mechanical equipment widely used in machinery manufacturing, hardware processing, petrochemical industry, cable winding and other industries. It is used to release the wire from the reel and guide it into the processing equipment. Therefore, the pay-off quality of the wire is directly related to the product quality of the production enterprise.

[0003] In order to ensure the smooth and stable coil pay-off during the wire processing, a pay-off rack is generally used to guide the wire. The pay-off rack currently used has a relatively complex structure, high manufacturing cost, and cannot be universally used. In addition, the reel needs to be installed on the pay-off rack, which makes it very inconvenient to carry heavy wires, so targeted improvements are needed. In addition, due to the tension of the metal wire, it will rebound when the pay-off stops, causing the coil to become loose and the wire to become scattered, so targeted improvements are needed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a vertical coil pay-off machine.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vertical coil pay-off machine, comprising a reel for winding wire, a rotating bracket placed on the reel, the rotating bracket being rotatably mounted on a base through a mounting hole, a guide platform being provided at the lower part of the base, the guide platform being inserted into one end of the reel, a guide ring being provided at the port of the rotating bracket, the wire on the reel passing through the guide ring, and a wire feeding device being provided at the other end of the wire for arranging the wire and preventing the wire from rebounding.

[0006] By adopting the above technical scheme, the pay-off frame has a simple structure, low manufacturing cost, strong versatility, and saves installation space. There is no need to move the reel. The pay-off frame can be placed on the reel to start paying out the wire. The guide table increases the counterweight of the base and makes it more convenient to place the base in the center of the reel, which can pay out the wire more stably and smoothly, improve the pay-off quality, and the wire feeding device at the rear end can effectively organize the wire and prevent the wire from rebounding.

[0007] The utility model is further configured as follows: the rotating bracket includes a vertical rod, a support rod, and a guide ring. The vertical rod is rotatably installed in the mounting hole. A support rod is provided at the lower part of the vertical rod. The rotation radius of the support rod is greater than the radius of the turntable. Guide rings are provided at the ends of the vertical rod and the support rod. The wire on the reel passes through the branch pipe guide ring and the vertical rod guide ring in sequence.

[0008] By adopting the above technical solution, the guidance of the support rod can pay out the wire more stably and smoothly, improve the quality of paying out the wire, and make production more efficient.

[0009] The utility model is further configured as follows: at least one bearing is arranged on the inner wall of the mounting hole, and the rotating bracket is assembled with the mounting hole through the bearing.

[0010] By adopting the above technical solution, the assembly of the bearing can pay out the wire more stably and smoothly, improve the pay-out quality, and make the production more efficient.

[0011] The utility model is further configured as follows: the wire feeding device comprises a mounting bracket, a conductor block is arranged on the mounting bracket, a conductor hole is arranged on the conductor block, and a plurality of sets of one-way bearings with adjustable spacing are arranged behind the conductor holes.

[0012] By adopting the above technical solution, the wire can be guided by using a combination of a guide block, a guide hole and a bearing, thereby achieving a better effect of arranging the wire.

[0013] The utility model is further configured as follows: the bearing is composed of a forward-rotating bearing and a reverse-rotating bearing, the two bearings are symmetrically installed, the installation gap is adjustable, there is a gap between the two bearings to form a wire channel, the wire passes through the wire hole and enters the wire channel, and the wire fits tightly against the bearing.

[0014] By adopting the above technical solution and the combination of one-way bearings, the rebound of the wire can be prevented, the bearing spacing can be adjusted, various wires can be adapted, and the versatility of the device can be improved.

[0015] The utility model is further configured as follows: the bearing group comprises a vertical bearing group and a transverse bearing group.

[0016] By adopting the above technical solution, the combination of vertical and horizontal bearings can further limit the wires and better organize the wires.

[0017] The utility model is further configured as follows: a rubber sheet is arranged on the outside of the bearing.

[0018] By adopting the above technical solution, the damping of the bearing surface can be increased, and the wire rebound can be prevented more effectively.

[0019] The utility model is further configured as follows: a guide wheel is provided on the head of the mounting bracket, and the wire passes through the guide wheel and then enters the guide hole.

[0020] By adopting the above technical solution, the wire can enter the wire feeding device more smoothly, the wire feeding can be more efficient, the wire can be better protected, and the wire loss can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of an embodiment of a vertical coil pay-off machine of the utility model;

[0022] Figure 2This is a disassembled schematic diagram of an embodiment of a vertical coil pay-off machine of the utility model;

[0023] Figure 3 It is a schematic diagram of a wire feeding device of a vertical coil pay-off machine embodiment of the utility model;

[0024] The reference numerals in the figure are: 1. rotating bracket; 2. base; 3. reel; 4. wire; 5. wire feeding device; 11. vertical rod; 12. support rod; 13. guide ring; 22. guide platform; 23. mounting hole; 24. bearing; 51. mounting bracket; 52. guide block; 53. wire hole; 54. one-way bearing; 55. wire channel; 56. wire wheel. DETAILED DESCRIPTION

[0025] Reference Figures 1 to 3 A vertical coil pay-off machine embodiment of the utility model is further described.

[0026] For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to illustrate the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be positioned "on" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.

[0027] Furthermore, relational terms such as “first” and “second” and the like are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.

[0028] A vertical coil unwinding machine comprises a reel 3 for winding a wire 4, a rotating bracket 1 placed on the reel 3, the rotating bracket 1 being rotatably mounted on a base 2 through a mounting hole 23, a guide platform 22 being provided at the lower portion of the base 2, the guide platform 22 being inserted into one end of the reel 3, a guide ring 13 being provided at the end of the rotating bracket 1, the wire 4 on the reel 3 passing through the guide ring 13, and a wire feeding device 5 for arranging the wire 4 and preventing the wire 4 from rebounding being provided at the other end of the wire 4.

[0029] The pay-off frame has a simple structure, low manufacturing cost, strong versatility, and saves installation space. There is no need to move the reel 3. The pay-off frame can be placed on the reel 3 to start paying out the wire. The guide platform 22 increases the counterweight of the base 2 and makes it more convenient to place the base 2 in the center of the reel 3, which can pay out the wire more stably and smoothly and improve the pay-off quality. The wire feeding device 5 at the rear end can effectively organize the wire 4 and prevent the wire 4 from rebounding.

[0030] Preferably, the rotating bracket 1 includes a vertical rod 11, a support rod 12, and a guide ring 13. The vertical rod 11 is rotatably installed in the mounting hole 23. The support rod 12 is provided at the lower part of the vertical rod 11. The rotation radius of the support rod 12 is greater than the turntable radius. Guide rings 13 are provided at the ends of the vertical rod 11 and the support rod 12. The wire 4 on the reel 3 passes through the branch pipe guide ring 13 and the vertical rod guide ring 13 in turn, and one or more bearings 24 are provided on the inner wall of the mounting hole 23. The rotating bracket 1 is assembled with the mounting hole 23 through the bearing 24.

[0031] By adopting the above technical solution, the guidance of the support rod 12 and the assembly of the bearing 24 can pay out the wire more stably and smoothly, improve the quality of the wire payout, and make the production more efficient.

[0032] Furthermore, the wire feeding device 5 includes a mounting bracket 51, a conductor block is provided on the mounting bracket 51, a conductor hole 53 is provided on the conductor block, and a plurality of groups of one-way bearings 54 with adjustable spacing are provided behind the conductor hole 53. The bearing 24 is composed of a forward rotating bearing and a reverse rotating bearing 24. The two bearings 24 are symmetrically installed, and the installation gap is adjustable. There is a gap between the two bearings 24 to form a conductor channel 55. The wire 4 enters the conductor channel 55 after passing through the conductor hole 53. The wire 4 fits tightly against the bearing 24, and the bearing 24 includes a vertical bearing 24 group and a transverse bearing 24 group. The outside of the bearing 24 is also provided with rubber.

[0033] By adopting the above technical solution, the wire 4 can be guided by using the combination of the guide block 52, the guide hole, and the bearing 24, so as to better achieve the effect of arranging the wire 4. At the same time, the combination of the one-way bearing 54 can prevent the wire 4 from rebounding, and the spacing between the bearings 24 can be adjusted to adapt to various wires 4, thereby improving the versatility of the device. The combination of the vertical and horizontal bearings 24 can further limit the wire 4, so as to better arrange the wire 4. The rubber on the outside of the bearing 24 can increase the damping of the surface of the bearing 24, thereby more effectively preventing the wire 4 from rebounding.

[0034] In addition, a guide wheel 56 is provided at the head of the mounting bracket 51 , and the wire 4 passes through the guide wheel and then enters the guide hole 53 .

[0035] By adopting the above technical solution, the wire 4 can enter the wire feeding device 5 more smoothly, making the wire feeding more efficient, better protecting the wire 4, and reducing the loss of the wire 4.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any common changes and substitutions made by those skilled in the art within the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A vertical coil pay-off machine, comprising a reel (3) for winding a wire (4), a rotating bracket (1) placed on the reel (3), characterized in that: The rotating bracket (1) is rotatably mounted on the base (2) through the mounting hole (23); a guide platform (22) is provided at the lower part of the base (2); the guide platform (22) is inserted into one end of the reel (3); a guide ring (13) is provided at the end of the rotating bracket (1); the wire (4) on the reel (3) passes through the guide ring (13); and a wire feeding device (5) for arranging the wire (4) and preventing the wire (4) from rebounding is provided at the other end of the wire (4).

2. A vertical coil pay-off machine according to claim 1, characterized in that: The rotating bracket (1) comprises a vertical rod (11) and a guide ring (13). The vertical rod (11) is rotatably installed in the installation hole (23). A support rod (12) is provided at the lower part of the vertical rod (11). The rotation radius of the support rod (12) is greater than the radius of the turntable. Guide rings (13) are provided at the ends of the vertical rod (11) and the support rod (12). The wire (4) on the reel (3) passes through the branch pipe guide ring (13) and the vertical rod guide ring (13) in sequence.

3. A vertical coil pay-off machine according to claim 1 or 2, characterized in that: The inner wall of the mounting hole (23) is provided with one or more bearings (24), and the rotating bracket (1) is assembled with the mounting hole (23) via the bearings (24).

4. A vertical coil pay-off machine according to claim 1, characterized in that: The wire feeding device (5) comprises a mounting bracket (51), a wire block is arranged on the mounting bracket (51), a wire hole (53) is arranged on the wire block, and a plurality of groups of one-way bearings (54) with adjustable spacing are arranged behind the wire hole (53).

5. A vertical coil pay-off machine according to claim 4, characterized in that: The bearing (24) is composed of a forward-rotating bearing (24) and a reverse-rotating bearing (24). The two bearings (24) are symmetrically installed, and the installation gap is adjustable. There is a gap between the two bearings (24) to form a wire channel (55). The wire (4) passes through the wire hole (53) and enters the wire channel (55). The wire (4) and the bearing (24) are tightly fitted.

6. A vertical coil pay-off machine according to claim 5, characterized in that: The bearing (24) group comprises a vertical bearing (24) group and a transverse bearing (24) group.

7. A vertical coil pay-off machine according to claim 5, characterized in that: The bearing (24) is provided with rubber on the outside.

8. A vertical coil pay-off machine according to claim 4, characterized in that: The head of the mounting bracket (51) is provided with a guide wheel (56), and the wire (4) passes through the guide wheel and then enters the guide hole (53).