A loading rack for convenient material connection in an electroplating production line
By designing a feeding rack that is convenient to receive materials, including feeding devices, discharge devices and storage devices, the problem of existing electroplating production lines requiring the production line to be loaded when there is insufficient materials, and continuous feeding without stopping is achieved, improving work efficiency.
Patent Information
- Application Number
- CN202421503117.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing electroplating production lines need to stop the production line for loading when there is insufficient material, resulting in low operating efficiency.
A feeding rack for convenient feeding of electroplating production lines is designed, including feeding rack, feeding device, discharge device and feeding device. By setting up a material storage device on both sides of the feeding device, continuous feeding without stopping.
It realizes continuous loading of the production line without shutting down, improves work efficiency and avoids production interruptions caused by insufficient materials.
Smart Images
Figure CN222714759U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of line feeding, and in particular to a feeding rack for convenient material connection in an electroplating production line. Background Art
[0002] At present, the electroplating industry is a very important processing industry in the current society. It is used for metal coating, metal layer coating, or painting to improve the corrosion resistance, wear resistance and service life of the workpiece. Electroplating mainly places the workpiece in the corresponding chemical electrolytic liquid tank to form an electroplating layer on the surface of the workpiece. The electroplating layer is mainly zinc plating, chromium plating, copper plating, and nickel plating.
[0003] When electroplating materials using an existing electroplating production line, when all the materials on the production line are electroplated, the production line will be stopped, and then the production line will be reloaded, and after the loading is completed, the production line will be restarted to electroplate the materials.
[0004] The above-mentioned prior art solutions have the following defects: when the material on the production line is insufficient, the production line needs to be stopped and then the production line needs to be reloaded, resulting in low operating efficiency. Utility Model Content
[0005] In order to achieve the effect of continuously loading materials to the production line without stopping the machine and improving work efficiency, the present application provides a loading rack for convenient material receiving in an electroplating production line.
[0006] The above technical objectives of this application are achieved through the following technical solutions:
[0007] A loading rack for convenient material receiving in an electroplating production line comprises a loading rack, a loading device is fixedly connected to one side of the loading rack, a discharging device is fixedly connected to the side of the loading rack away from the loading device, the discharging device is used to transport the material entering the loading rack through the loading device to the electroplating production line; a feeding device is arranged between the loading device and the discharging device, the feeding device comprises a first feeding structure and a second feeding structure, the first feeding structure and the second feeding structure are horizontally placed, the first feeding structure is arranged at one end of the loading rack close to the loading device and is fixedly connected to the loading rack, the second feeding structure is arranged at one end of the loading rack close to the discharging device and is fixedly connected to the loading rack, a storage device is arranged between the first feeding structure and the second feeding structure, the storage device is fixedly connected to the loading rack, and the storage device is used to store part of the material.
[0008] By adopting the above scheme, a loading device and a discharging device are fixedly connected to both sides of the loading rack, and the loading device and the discharging device work together. Both the loading device and the discharging device are in contact with the material. The material enters the loading rack through the loading device and is then transported to the electroplating production line through the discharging device. A feeding device is also arranged between the loading device and the discharging device. The feeding device is divided into a first feeding structure and a second feeding structure. The first feeding structure and the second feeding structure are respectively arranged on both sides close to the loading device and the discharging device. Through the above arrangement, the material passes through the loading device, then through the first feeding structure and the second feeding structure, and is finally transported through the discharging device. When the material is sent to the electroplating production line, in order to continuously input the material into the feeding device without stopping the machine when the material is insufficient, a storage device is arranged between the first feeding structure and the second feeding structure. The storage device is used to store part of the material when the material flows between the first feeding structure and the second feeding structure. When the material output to the feeding device is insufficient, the material stored in the storage device is transported to the electroplating production line via the second feeding structure and the discharging device. At this time, the new material is brought into contact with the feeding device, so that the material can be continuously input into the feeding device without stopping the machine, thereby achieving the effect of improving work efficiency.
[0009] Furthermore, the front wall of the loading rack is fixedly connected with a first support plate and a second support plate, two first support plates are provided, and the second support plate is located between the two first support plates. The two first support plates are respectively used to connect the first material feeding structure and the second material feeding structure, and the second support plate is used to connect the storage device.
[0010] By adopting the above scheme, the first support plate and the second support plate are fixedly connected to the front wall of the loading rack, two first support plates are provided, the first support plates are placed horizontally, and the first support plates are respectively located at the two ends of the front wall of the loading rack close to the feeding device and the discharging device, the two first support plates are used to connect the first feeding structure and the second feeding structure, and a second support plate is arranged between the two first support plates, and the second support plate is used to be fixedly connected to the storage device.
[0011] Furthermore, the material storage device includes a telescopic rod, a gravity block and a gravity roller. The telescopic rod is vertically arranged to the second support plate, one end of the telescopic rod is fixedly connected to the second support plate, and the end of the telescopic rod away from the second support plate is rotatably connected to the gravity roller. The gravity roller abuts against the material, and a gravity block is also fixedly connected between the telescopic rod and the gravity roller. The gravity block is used to drive the telescopic rod to move downward.
[0012] By adopting the above scheme, the material storage device includes a telescopic rod, a gravity roller and a gravity block. One end of the telescopic rod is fixedly connected to the second support plate, and the end of the telescopic rod away from the second support plate is connected to the gravity roller. The gravity roller is used to abut against the material. A gravity block is placed between the gravity roller and the telescopic rod. Driven by its own gravity, the gravity block moves the material between the first material feeding structure and the second material feeding structure downward, so that the material between the first material feeding structure and the second material feeding structure increases, thereby achieving the effect of storing part of the material.
[0013] Furthermore, each of the two first support plates is fixedly connected to a connecting rod, and one end of each connecting rod away from the first support plate is rotatably connected to the first roller and the second roller respectively, and the first roller and the second roller are both in contact with the material.
[0014] By adopting the above scheme, the first material feeding structure and the second material feeding structure both include connecting rods, one end of the two connecting rods are respectively fixedly connected to one end of the two first support plates, and the ends of the two connecting rods away from the first support plates are respectively connected to the first roller and the second roller, and the first roller and the second roller are both in contact with the material, so that the material is transmitted between the first roller and the second roller.
[0015] Furthermore, the loading device and the discharging device both include a positioning rod and a second connecting block, one end of each positioning rod is fixedly connected to the two side walls of the loading rack, one end of each positioning rod away from the loading rack is fixedly connected to a second connecting block, and the two second connections are respectively rotatably connected to the loading roller and the discharging roller.
[0016] By adopting the above scheme, the loading device and the discharging device both include a positioning rod and a second connecting block, one end of the two positioning rods are respectively fixedly connected to the two side walls of the loading rack, and one end of each positioning rod away from the loading rack is fixedly connected to a second connecting block, and the two second connections are respectively rotatably connected to the loading roller and the discharging roller, and the feeding roller and the discharging roller are both in contact with the material.
[0017] Furthermore, each of the second connecting blocks is rotatably connected with a first limiting roller and a second limiting roller, the first limiting roller abuts against the loading roller, and the second limiting roller abuts against the discharging roller.
[0018] By adopting the above scheme, in order to prevent the material from falling off in the feeding device and the discharging device, the first limiting roller and the second limiting roller are rotatably connected in the two grooves respectively, the first limiting roller abuts against the loading roller, and the second limiting roller abuts against the discharging roller, so that when the material enters the feeding device through the loading device, the material is set between the first limiting wheel and the loading roller, and the first limiting wheel and the loading roller restrain the material. When the material enters the discharging device through the feeding device and the storage device, the material is set between the second limiting roller and the discharging roller, and the second limiting roller and the discharging roller restrain the material to prevent the material from displacement.
[0019] Furthermore, a locking device is provided on the feeding device, and the locking device is used to lock the material between the first limiting roller and the feeding roller.
[0020] By adopting the above scheme, a locking device is connected to the feeding device. When the material is about to be insufficient to supply the input to the feeding device, the locking structure is used to temporarily lock one end of the material, and then the new material is plugged into the temporarily locked material, and then the locking structure is opened, thereby achieving the effect of continuously inputting material to the feeding device.
[0021] Furthermore, the telescopic rod includes a sleeve and an inner rod, one end of the sleeve is fixedly connected to the second support plate, the end of the sleeve away from the second support plate is sleeved outside the inner rod, the sleeve is slidably connected to the inner rod, and the end of the inner rod away from the second support plate is rotatably connected to the gravity roller.
[0022] By adopting the above scheme, the storage device drives the gravity roller to move downward under the action of the gravity block, thereby increasing the material between the first feeding structure and the second feeding structure, thereby achieving the purpose of material storage, so a telescopic rod is set, the telescopic rod includes a sleeve and an inner rod, one end of the sleeve is fixedly connected to the second support plate, the end of the sleeve away from the second support plate is sleeved outside the inner rod, the sleeve is slidably connected to the inner rod, and the end of the inner rod away from the second support plate is rotatably connected to the gravity roller. By setting the gravity block as above, the gravity roller is driven to move downward, and the inner rod moves downward along the sleeve, thereby achieving the material storage effect.
[0023] In summary, this application has the following technical effects:
[0024] 1. A loading rack is provided, and a loading device and a discharging device are fixedly connected to both sides of the loading rack, and the loading device and the discharging device work together, and both the loading device and the discharging device are in contact with the material. The material enters the loading rack through the loading device and is then transported to the electroplating production line through the discharging device. A feeding device is also provided between the loading device and the discharging device, and the feeding device is divided into a first feeding structure and a second feeding structure. The first feeding structure and the second feeding structure are respectively provided on both sides close to the loading device and the discharging device. Through the above arrangement, the material passes through the loading device, and then through the first feeding structure and the second feeding structure, and finally through the discharging device The material is transported to the electroplating production line. In order to continuously input the material into the feeding device without stopping the machine when the material is insufficient, a storage device is arranged between the first feeding structure and the second feeding structure. The storage device is used to store part of the material when the material flows between the first feeding structure and the second feeding structure. When the material output to the feeding device is insufficient, the material stored in the storage device is transported to the electroplating production line via the second feeding structure and the discharging device. At this time, the new material is brought into contact with the feeding device, so that the material can be continuously input into the feeding device without stopping the machine, thereby achieving the effect of improving work efficiency.
[0025] 2. A material storage device is provided, the material storage device includes a telescopic rod, a gravity roller and a gravity block, one end of the telescopic rod is fixedly connected to the second support plate, the end of the telescopic rod away from the second support plate is connected to the gravity roller, the gravity roller is used to abut against the material, a gravity block is placed between the gravity roller and the telescopic rod, and the gravity block moves the material between the first material feeding structure and the second material feeding structure downward under the drive of its own gravity, so that the material between the first material feeding structure and the second material feeding structure increases, thereby achieving the effect of storing part of the material;
[0026] 3. By setting a telescopic rod, the storage device drives the gravity roller to move downward under the action of the gravity block, thereby increasing the material between the first material feeding structure and the second material feeding structure, thereby achieving the purpose of material storage. Therefore, a telescopic rod is set, and the telescopic rod includes a sleeve and an inner rod. One end of the sleeve is fixedly connected to the second support plate, and the end of the sleeve away from the second support plate is sleeved outside the inner rod. The sleeve is slidably connected to the inner rod, and the end of the inner rod away from the second support plate is rotatably connected to the gravity roller. By setting the gravity block as above, the gravity roller is driven to move downward, and the inner rod moves downward along the sleeve, thereby achieving the material storage effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the structure of a loading rack for convenient material connection in an electroplating production line of the present application;
[0028] Figure 2 is a cross-sectional view of the present application;
[0029] Figure 3 It is a structural schematic diagram of the locking device of the present application.
[0030] In the figure, 1, loading rack; 11, first support plate; 12, second support plate; 2, loading device; 21, loading roller; 22, first limiting roller; 3, discharging device; 31, discharging roller; 32, second limiting roller; 4, positioning rod; 5, second connecting block; 51, second connecting groove; 6, feeding device; 61, first feeding structure; 611, first roller; 62, second feeding structure; 621, second roller Wheel; 63, connecting rod; 64, first connecting block; 641, first connecting slot; 7, material storage device; 71, telescopic rod; 711, sleeve; 712, inner rod; 72, third connecting block; 721, third connecting slot; 73, gravity roller; 74, gravity block; 8, locking device; 81, locking rod; 82, cushion; 83, handrail; 9, bobbin; 10, electroplating production line; 20, material; 30, locking slot. DETAILED DESCRIPTION
[0031] The present application is further described in detail below in conjunction with the accompanying drawings.
[0032] Reference Figure 1 , the present embodiment provides a loading rack for convenient material receiving in an electroplating production line, comprising a loading rack 1, a loading device 2 being fixedly connected to one side of the loading rack 1, a discharging device 3 being fixedly connected to the side of the loading rack 1 away from the loading device 2, the discharging device 3 being used to transport the material 20 entering the loading rack 1 through the loading device 2 to the electroplating production line 10; a feeding device 6 is arranged between the loading device 2 and the discharging device 3, the feeding device 6 is arranged to include a first feeding structure 61 and a second feeding structure 62, the first feeding structure 61 and the second feeding structure 62 are placed horizontally, the first feeding structure 61 is arranged at one end of the loading rack 1 close to the loading device 2, and is fixedly connected to the loading rack 1, the second feeding structure 62 is arranged at one end of the loading rack 1 close to the discharging device 3, and is fixedly connected to the loading rack 1, a storage device 7 is arranged between the first feeding structure 61 and the second feeding structure 62, the storage device 7 is fixedly connected to the loading rack 1, and the storage device 7 is used to store part of the material 20.
[0033] Reference Figure 2In this embodiment, the feeding device 2 is arranged on the side wall of the feeding rack 1 close to the bobbin 9, and the discharging device 3 is arranged on the side wall close to the electroplating production line 10. The feeding device 2 and the discharging device 3 both include a positioning rod 4 and a second connecting block 5. In this embodiment, two positioning rods 4 are provided, and one end of the two positioning rods 4 is respectively fixedly connected to the side wall of the feeding rack 1 close to the bobbin 9 and the side wall close to the electroplating production line 10. Each end of the positioning rod 4 away from the feeding rack 1 is fixedly connected to a second connecting block 5, and each end of the second connecting block 5 away from the positioning rod 4 is provided with a second connecting block 5. Two connecting grooves 51; the two second connecting grooves 51 are respectively rotatably connected with the loading roller 21 and the discharging roller 31. In this embodiment, the loading roller 21 is rotatably connected in the second connecting groove 51 close to the spool 9, and the discharging roller 31 is rotatably connected in the second connecting groove 51 close to the electroplating production line 10; the first limiting roller 22 and the second limiting roller 32 are also rotatably connected in the two second connecting grooves 51. In this embodiment, the first limiting roller 22 abuts against the loading roller 21, and the second limiting roller 32 abuts against the discharging roller 31.
[0034] Reference Figure 1-2 , the front wall of the loading rack 1 is fixedly connected with a first support plate 11 and a second support plate 12. In the present embodiment, two first support plates 11 are provided, and the two first support plates 11 are respectively located at one end of the front wall of the loading rack 1 close to the loading device 2 and the other end close to the discharging device 3, and the second support plate 12 is arranged between the two first support plates 11; in the present embodiment, the feeding device 6 includes a first feeding structure 61 and a second feeding structure 62. In the present embodiment, the first feeding structure 61 is close to the loading device 2, and the second feeding structure 62 is close to the discharging device 3. The first feeding structure 61 and the second feeding structure 62 both include a connection A connecting rod 63 and a first connecting block 64, one end of the two connecting rods 63 are fixedly connected to the two first support plates 11 respectively, each connecting rod 63 is fixedly connected to a first connecting block 64 away from the first support plate 11, and each first connecting block 64 is provided with a first connecting groove 641 at one end away from the connecting rod 63, and the first roller 611 and the second roller 621 are rotatably connected in the two first connecting grooves 641 respectively. In this embodiment, the first roller 611 is rotatably connected to the first connecting groove 641 close to the loading device 2, and the second roller 621 is rotatably connected to the first connecting groove 641 close to the discharging device 3.
[0035] Reference Figure 1-2The storage device 7 includes a telescopic rod 71 and a third connecting block 72. The telescopic rod 71 includes a sleeve 711 and an inner rod 712. One end of the sleeve 711 is fixedly connected to the second support plate 12. The inner rod 712 is inserted into the end of the sleeve 711 away from the second support plate 12, so that the inner rod 712 and the sleeve 711 slide relative to each other. The end of the inner rod 712 away from the second support plate 12 is fixedly connected to the third connecting block 72. A third connecting groove 721 is provided on one side of the third connecting block 72 away from the inner rod 712. A gravity roller 73 is rotatably connected in the third connecting groove 721; a gravity block 74 is also fixedly connected to the side wall of the third connecting groove 721.
[0036] Reference Figure 1 -,3. The feeding device 2 is correspondingly provided with a locking device 8, which is used to lock the material 20 between the first limiting roller 22 and the feeding roller 21. The side wall of the second connecting groove 51 rotatably connected to the feeding roller 21 is provided with a locking groove 30. The locking device 8 includes a locking rod 81, a cushion 82 and an armrest rod 83. One end of the locking rod 81 is fixedly connected to the cushion 82, and the end of the locking rod 81 away from the cushion is fixedly connected to the armrest rod 83. When it is necessary to fix the material 20 between the feeding roller 21 and the first limiting wheel, the end of the locking rod 81 with the cushion 82 is inserted into the side wall of the locking groove 30 and threadedly connected to the locking groove 30 until the cushion 82 abuts against the material 20, thereby temporarily locking the material 20. At this time, the armrest rod 83 abuts against the side wall of the locking groove 30. When it is necessary to release the temporary locking of the material 20, the armrest rod 83 is rotated to separate the cushion 82 from the material 20.
[0037] The implementation principle of the loading rack for convenient material connection of the electroplating production line in the embodiment of the present application is as follows: when the loading rack 1 is used to load the electroplating production line 10, the material 20 on the spool 9 is first passed through between the first limiting roller 22 and the loading roller 21, passed through the first roller 611, the counterweight roller and the second roller 621, and finally passed through between the second limiting roller 32 and the discharging roller 31 to the electroplating production line 10. During the process of continuous electroplating of the material 20 by the electroplating production line 10, the material 20 passes through the first roller 611, the counterweight roller and the second roller 621. 11, the gravity block 74 exerts a downward gravity on the third connecting groove 721 under its own gravity. At this time, the inner rod 712 moves downward along the sleeve 711, and the gravity roller 73 moves downward at the same time. The gravity roller 73 drives the material 20 to move downward, and the material 20 is transmitted to the second roller 621 via the gravity roller 73. At this time, the length of the material 20 between the first roller 611 and the second roller 621 increases, achieving the effect of storing part of the material 20; as the spool 9 continues to input the material 20 into the upper feed roller 21 0, when the material 20 in the spool 9 cannot meet the material 20 input to the upward feed roller 21, the handrail 83 is rotated at this time, and the handrail 83 rotates to drive the locking rod 81 fixedly connected to the handrail 83 to move into the locking groove 30 until the soft pad 82 abuts against the material 20, completing the temporary locking of the material 20 at the feed roller end. At this time, as the electroplating production line 10 continues to operate, the material 20 at the discharge roller 31 end is subjected to the pulling force of the electroplating production line 10, driving the inner rod 712 to be pulled upward through the gravity roller 73, and the inner rod 71 2 moves upward along the sleeve 711. During this process, the material 20 stored by the downward displacement of the gravity block 74 is continuously output to the electroplating production line 10 through the second roller 621 to the discharging roller 31. During this process, the new material 20 is inserted into the feeding roller 21, and the handrail 83 is rotated to separate the cushion 82 from the material 20, so that the temporary locking of the material 20 is released, and the new material 20 is continuously added to the feeding roller 21, thereby achieving the effect of continuously feeding the production line without stopping the machine and improving the work efficiency.
[0038] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.
Claims
1. A loading rack for convenient material connection in an electroplating production line, characterized in that: The invention comprises a loading rack (1), a loading device (2) is fixedly connected to one side of the loading rack (1), a discharging device (3) is fixedly connected to the side of the loading rack (1) away from the loading device (2), and the discharging device (3) is used to transport materials entering the loading rack (1) through the loading device (2) to the electroplating production line (10); a feeding device (6) is arranged between the loading device (2) and the discharging device (3), and the feeding device (6) comprises a first feeding structure (61) and a second feeding structure (62), and the first feeding structure (6 1) and the second material feeding structure (62) are placed horizontally, the first material feeding structure (61) is arranged at one end of the loading rack (1) close to the loading device (2), and is fixedly connected to the loading rack (1), the second material feeding structure (62) is arranged at one end of the loading rack (1) close to the discharging device (3), and is fixedly connected to the loading rack (1), a storage device (7) is arranged between the first material feeding structure (61) and the second material feeding structure (62), the storage device (7) is fixedly connected to the loading rack (1), and the storage device (7) is used to store part of the material.
2. A loading rack for convenient material connection in an electroplating production line according to claim 1, characterized in that: A first support plate (11) and a second support plate (12) are fixedly connected to the front wall of the loading rack (1); two first support plates (11) are provided, and the second support plate (12) is located between the two first support plates (11); the two first support plates (11) are respectively used to connect the first material feeding structure (61) and the second material feeding structure (62); and the second support plate (12) is used to connect the material storage device (7).
3. A loading rack for convenient material connection in an electroplating production line according to claim 2, characterized in that: The material storage device (7) comprises a telescopic rod (71), a gravity block (74) and a gravity roller (73); the telescopic rod (71) is vertically arranged with the second support plate (12); one end of the telescopic rod (71) is fixedly connected with the second support plate (12); one end of the telescopic rod (71) away from the second support plate (12) is rotatably connected with the gravity roller (73); the gravity roller (73) abuts against the material; a gravity block (74) is also fixedly connected between the telescopic rod (71) and the gravity roller (73); the gravity block (74) is used to drive the telescopic rod (71) to move downward.
4. A loading rack for convenient material connection in an electroplating production line according to claim 2, characterized in that: The two first support plates (11) are both fixedly connected to a connecting rod (63), and one end of each connecting rod (63) away from the first support plate (11) is rotatably connected to the first roller (611) and the second roller (621), respectively, and the first roller (611) and the second roller (621) are both in contact with the material.
5. The loading rack for convenient material connection in an electroplating production line according to claim 1 is characterized in that: The loading device (2) and the discharging device (3) both comprise a positioning rod (4) and a second connecting block (5), one end of each positioning rod (4) being fixedly connected to two side walls of the loading rack (1), one end of each positioning rod (4) away from the loading rack (1) being fixedly connected to a second connecting block (5), and a loading roller (21) and a discharging roller (31) being rotatably connected in the two second connections.
6. A loading rack for convenient material connection in an electroplating production line according to claim 5, characterized in that: Each of the second connecting blocks (5) is rotatably connected with a first limiting roller (22) and a second limiting roller (32), the first limiting roller (22) abuts against the loading roller (21), and the second limiting roller (32) abuts against the discharging roller (31).
7. A loading rack for convenient material connection in an electroplating production line according to claim 6, characterized in that: The feeding device (2) is provided with a locking device (8), and the locking device (8) is used to lock the material between the first limiting roller (22) and the feeding roller (21).
8. The loading rack for convenient material connection in an electroplating production line according to claim 3 is characterized in that: The telescopic rod (71) comprises a sleeve (711) and an inner rod (712); one end of the sleeve (711) is fixedly connected to the second support plate (12); one end of the sleeve (711) away from the second support plate (12) is sleeved outside the inner rod (712); the sleeve (711) is slidably connected to the inner rod (712); and one end of the inner rod (712) away from the second support plate (12) is rotationally connected to the gravity roller (73).