Welding wire arrangement device
By designing a wire wiring device including guide vertical rollers and pushing elements, the problem of abnormal winding of small wire disks during welding wire partitioning is solved, efficient wire partitioning and winding is achieved, and production efficiency and wire quality are improved.
Patent Information
- Application Number
- CN202421370431.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the process of welding wire partitioning, small wire disks are prone to abnormal winding and messy wires, resulting in production pauses, reduced production efficiency and an increase in welding wire joints, affecting the quality of the welding wire.
A welding wire wiring device is designed, including a tabletop, two guide vertical rollers and two pushing elements. The guide vertical rollers can be separated and approached. The pushing element can expand and retract through the push rod to enable the guide vertical roller to work in different states, realizing the split winding of the welding wire from the large wire to the small wire disk and the winding of the small wire disk chaotic wire.
Without affecting the operation of the layer winding machine, this device can effectively solve the problem of abnormal winding of small wire disks, improve the production efficiency of welding wire partitions, reduce the number of welding wire joints, and improve the quality of welding wire.
Smart Images
Figure CN222714790U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of welding wire production, in particular to a welding wire arranging device. Background Art
[0002] After the welding wire is drawn, it is usually taken up on a large reel. That is, the welding wire is evenly wound on the large reel. Then, the welding wire wound on the large reel is divided into reels according to the manufacturer's needs. That is, a layer winding machine is used to wind the welding wire on the large reel onto small reels.
[0003] In actual production, during the operation of the layer winding machine to separate the welding wire into reels, abnormal winding and tangled wires may sometimes occur on the small reels. The current way to solve this problem is to cut the welding wire, remove the small reel with tangled wires from the layer winding machine, and then wind the tangled wires on the small reel onto the large reel. This production method leads to production pauses and reduced production efficiency, and at the same time increases the number of welding wire joints, which affects the welding wire quality to a certain extent.
[0004] The solution to the above problem is to directly rewind the messy wires of the small wire reel onto the large wire reel on the layer winding machine, and then rewind the welding wire on the small wire reel. In order to avoid messy wires on the large wire reel when the welding wire is rewound, the welding wire needs to be evenly wound, that is, the welding wire needs to be rewound under the guidance of a wire arranging device. At present, the commonly used wire arranging device structure for winding large wire reels basically includes two vertical rollers. The two vertical rollers are simultaneously installed on the threaded slider on the screw rod. The distance between the two vertical rollers corresponds to the diameter of the welding wire. The threaded slider moves the two vertical rollers back and forth to guide the welding wire and make it evenly wound on the large wire reel. However, since the relative position of the two vertical rollers of the wire arranging device is fixed, when the layer winding machine outputs the wire from the large wire reel forward and winds it on the small wire reel, the wire arranging device of this structure will affect the wire arranging operation of the wire arranging device corresponding to the small wire reel on the layer winding machine, and affect the production of welding wire reels. Utility Model Content
[0005] In view of this, the utility model aims to propose a welding wire arranging device so as not to affect the layer winding machine's winding operation of winding the welding wire from a large wire reel to a small wire reel. At the same time, during the welding wire reel winding process, once abnormal winding occurs on the small wire reel, the layer winding machine can use this device to evenly wind the messy wires on the small wire reel back to the large wire reel.
[0006] In order to achieve the above object, the technical solution of the utility model is implemented as follows:
[0007] A welding wire arrangement device comprises a table and two guide rollers, the two guide rollers are arranged side by side above the table, one in front of the other, the two guide rollers are each matched with a pushing element, the two pushing elements are horizontally and side by side arranged on the table, the side-by-side direction of the two pushing elements is perpendicular to the side-by-side direction of the two guide rollers, and the push rod of the pushing element corresponding to the front guide roller extends out, and the two guide rollers are each installed on the push rod of the corresponding pushing element through a connecting frame.
[0008] Furthermore, the table top is provided with two guide shafts side by side, and the two pushing elements are located between the two guide shafts;
[0009] At least two rollers are respectively arranged at the left and right ends of the connecting frame. The circumferential surfaces of the rollers are provided with annular grooves, which are in the shape of semicircular grooves corresponding to the circumferential surfaces of the guide shafts. The guide shafts and the annular grooves of the rollers are assembled to form a guide structure.
[0010] Furthermore, the tops of the two guide vertical rollers are simultaneously tilted toward the direction of the large welding wire reel of the layer winding machine.
[0011] Furthermore, the guide vertical roller is a plastic roller or a resin roller.
[0012] Furthermore, the pushing element is a cylinder.
[0013] Compared with the prior art, the welding wire arrangement device described in the utility model has the following advantages:
[0014] (1) In the utility model, the two guide rollers are each matched with a pushing element, so that the two guide rollers can separate and approach each other, so that the device has two use states, which can meet the two production states of the layer winding machine winding the wire from the large wire drum to the small wire drum, and winding the scattered wires of the small wire drum back to the large wire drum when the small wire drum is tangled.
[0015] (2) In the utility model, the guide roller is tilted to increase the angle between the welding wire and the guide roller, reduce the contact length between the welding wire and the guide roller, reduce the sliding friction length between the welding wire and the guide roller, and ensure the surface quality of the welding wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0017] Figure 1 This is a front view of a welding wire arrangement device according to the first embodiment;
[0018] Figure 2 A top view of a welding wire arrangement device according to the first embodiment;
[0019] Figure 3 This is a left view of a welding wire arrangement device according to the first embodiment;
[0020] Figure 4 This is a schematic diagram of the working state of a welding wire arrangement device according to the first embodiment of the present invention;
[0021] Figure 5This is a front view of a welding wire arrangement device described in Example 2;
[0022] Figure 6 This is a left view of a welding wire arrangement device described in Example 2.
[0023] Description of reference numerals:
[0024] 1-table; 2-guide roller; 3-push element; 31-push rod; 4-L-type plate; 5-fixed plate; 6-roller; 7-guide shaft; 8-fixed frame; 9-welding wire; 10-large wire drum; 11-sliding sleeve; 12-connecting plate. DETAILED DESCRIPTION
[0025] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0026] Embodiment 1: Figure 1 , Figure 2 and Figure 3 As shown, a welding wire arrangement device includes a table 1, two guide rollers 2 and two pushing elements 3. The guide rollers 2 are plastic rollers or resin rollers. The two guide rollers 2 are arranged side by side above the table 1, one in front of the other. In this embodiment, the front and back positions are relative to the extension direction of the push rod of the pushing element. The two guide rollers are arranged side by side, one in front of the other. It means that the two guide rollers are arranged side by side along the extension direction of the push rod. In this extension direction of the push rod, one of the guide rollers 2 is located directly in front of the other. The two pushing elements 3 are preferably cylinders. The two pushing elements 3 are side by side and are both installed on the top surface of the table 1. The two guide rollers 2 are connected to the push rods 31 of the two pushing elements 3 through a connecting frame. The push rods of the two pushing elements 3 are telescopic, so that the two guide rollers 2 can approach or separate.
[0027] Figure 1 and Figure 2 The figure shows the initial state of the utility model, which corresponds to the production state of the layer winding machine winding the welding wire from the large wire drum to the small wire drum. At this time, the push rod 31 of the pushing element 3 corresponding to the front guide vertical roller is in an extended state, and the push rod of the pushing element 3 corresponding to the rear guide vertical roller 2 is in a non-extended state. The two guide vertical rollers 2 are in a separated state, and the distance between the two guide vertical rollers 2 corresponds to the width of the large wire drum to ensure that the guide vertical roller 2 will not affect the positive wire output from the large wire drum to the small wire drum, so as to achieve uniform winding of the welding wire on the small wire drum.
[0028] Figure 4 , Figure 3The figure shows the working state of the utility model, which corresponds to the production state of the disordered wires on the small wire reel and the disordered wires on the layer winding machine are wound back to the large wire reel. At this time, the push rod of the pushing element 3 that has not been extended is extended, and its corresponding guide vertical roller 2, that is, the rear guide vertical roller, is pushed forward until the distance between it and the front guide vertical roller 2 corresponds to the diameter of the welding wire. At this time, the welding wire 9 is pushed to one side of the large wire reel and is limited by the two guide vertical rollers 2 at the same time to prevent the welding wire 9 from swinging left and right. Then the push rods of the two pushing elements 3 are synchronously extended and retracted in the same direction, driving the welding wire 9 to move back and forth along the width direction of the large wire reel 10, so that the welding wire is evenly wound around the large wire reel, so that the disordered wires on the small wire reel are evenly wound back around the large wire reel.
[0029] In the utility model, the pushing end of the pushing element 3 is located between two guide rollers 2, and the guide rollers 2 and the corresponding connecting frames are located behind the pushing end of the corresponding pushing element 3. The two connecting frames each include a fixed plate 5 and an L-shaped plate 4 fixedly connected to the bottom surface of the fixed plate 5, and the L-shaped plate 4 extends from the front side of the fixed plate 5 (towards the side of the pushing end of the corresponding pushing element) and is fixed on the push rod of the corresponding pushing element 3. The guide rollers 2 are installed on one end of the fixed plate 5 through a fixed frame 8, wherein the front guide roller 2 is installed on the rear end of the corresponding fixed plate 5, and the rear edge of the front guide roller 2 protrudes from the rear edge of the fixed plate 5, and the rear guide roller 2 is installed on the front end of the corresponding fixed plate 5, and the front edge of the rear guide roller 2 protrudes from the front edge of the corresponding fixed plate 5, so as to ensure that the two guide rollers 2 can approach to a distance corresponding to the diameter of the rewound welding wire 9, so as to guide the rewinding of the welding wire 10 and ensure that the welding wire is evenly wound on the large wire drum 10.
[0030] In the utility model, the table 1 is provided with two guide shafts 7 side by side, and the two pushing elements 3 are located between the two guide shafts 7. At least two rollers 6 are respectively provided at the left and right ends of each connecting frame. The circumferential surface of the roller 6 is provided with an annular groove, and the shape of the annular groove is a semicircular groove corresponding to the circumferential surface of the guide shaft 7. The annular grooves of the guide shaft 7 and the roller 6 are assembled to form a guiding structure to ensure the linear movement of the push rod of the pushing element, thereby ensuring the linear movement of the two guide vertical rollers 2, so as to guide the welding wire rewinding well.
[0031] In the utility model, two guide rollers 2 are tilted toward the large wire reel at the same time. When in use, the upper end of the guide roller 2 is set toward the large wire reel 10, and the guide roller 2 is tilted to increase the angle between the welding wire 9 and the guide roller 2, reduce the contact length between the welding wire 9 and the guide roller 2, and reduce the sliding friction length between the welding wire and the guide roller, so as to ensure the surface quality of the welding wire.
[0032] The above is an explanation of the cable arrangement device through the first embodiment. The following is an explanation of the device through the second embodiment:
[0033] Embodiment 2: Figure 5 ,6 As shown, in the second embodiment, the roller 6 matched with the guide shaft 7 in the first embodiment is replaced with a sleeve 11, and the other structures remain unchanged. The specific structure is: a sleeve 11 is provided on the left and right sides of the fixed plate 6, respectively, and the sleeve 11 is sleeved on the guide shaft 7. The sleeve 11 is welded with a connecting plate 12, and the connecting plate 12 is bolted to the fixed plate 5. The sleeve 11 and the guide shaft 7 form a guide structure to ensure the linear movement of the push rod of the pushing element 3, and then ensure the linear movement of the two guide rollers 2, so as to guide the welding wire rewinding well.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding wire arrangement device, characterized in that: The invention comprises a table (1) and two guide vertical rollers (2). The two guide vertical rollers (2) are arranged in parallel above the table (1) one in front of the other. The two guide vertical rollers (2) are each matched with a pushing element (3). The two pushing elements (3) are arranged horizontally and side by side on the table (1). The side-by-side direction of the two pushing elements (3) is perpendicular to the side-by-side direction of the two guide vertical rollers (2). The pushing rod (31) of the pushing element (3) corresponding to the front guide vertical roller (2) extends out. The two guide vertical rollers (2) are each installed on the pushing rod of the corresponding pushing element (3) through a connecting frame.
2. A welding wire arrangement device according to claim 1, characterized in that: The table top (1) is provided with two guide shafts (7) side by side, and the two pushing elements (3) are located between the two guide shafts (7); At least two rollers (6) are respectively arranged at the left and right ends of the connecting frame. The circumferential surface of the roller (6) is provided with an annular groove. The annular groove is in the shape of a semicircular groove corresponding to the circumferential surface of the guide shaft (7). The guide shaft (7) and the annular groove of the roller (6) are assembled to form a guide structure.
3. A welding wire arrangement device according to claim 1, characterized in that: The tops of the two guide vertical rollers (2) are simultaneously arranged to be inclined toward the direction of the large welding wire reel of the layer winding machine.
4. A welding wire arrangement device according to claim 1, characterized in that: The guide vertical roller (2) is a plastic roller or a resin roller.
5. A welding wire arrangement device according to claim 1, characterized in that: The pushing element (3) is a cylinder.