A ring forging quenching device
By using lifting devices, rotating devices and heat dissipation devices in the ring forging quenching device, the problem of uneven cooling of the quenching medium is solved, and uniform and rapid cooling of the ring forging is achieved, and product quality and working efficiency are improved.
Patent Information
- Application Number
- CN202420488228.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-12-21
- Filing Date
- 2024-03-13
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-13
AI Technical Summary
During the cooling process of the existing ring forging quenching devices, the quenching medium cools the ring forging unevenly, resulting in different hardness of the inner and outer surfaces, and may even lead to product cracking, affecting quality, and at the same time, the cooling effect is slow and the working efficiency is reduced.
A ring forging quenching device is designed, using lifting device and rotating device, the ring forging is immersed in the aqueous solution through an electric push rod, and the aqueous solution is stirred by driving the motor and stirring leaves to ensure uniform temperature reduction. At the same time, the heat dissipation device is used to achieve rapid cooling through the fan and the heat dissipation fin plate.
It effectively avoids the problem of uneven cooling of the inner and outer surfaces of the ring forgings by aqueous solution, accelerates the cooling process of ring forgings, and improves product quality and working efficiency.
Smart Images

Figure CN222715417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ring forging quenching, in particular to a ring forging quenching device. Background Art
[0002] One of the metal heat treatment processes is to heat the metal product to a certain temperature and then quickly cool it in water, oil or air to improve the hardness and strength of the metal. When producing bearings, a ring forging quenching device is needed. When the quenching device cools the ring forging, the quenching medium cannot evenly cool the ring forging, resulting in uneven surface temperature difference of the ring forging, which easily causes different hardness of the inner and outer surfaces of the ring forging during quenching. In severe cases, it will also cause cracking of the ring forging product, affecting the quality of the product. In addition, the commonly used quenching device has a slow cooling effect, which greatly reduces the work efficiency. Therefore, we have launched a ring forging quenching device. Utility Model Content
[0003] The main purpose of the utility model is to provide a ring forging quenching device, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A ring forging quenching device comprises a quenching box, the front lower part of the quenching box is fixedly connected with a rotating device, the front upper part and the rear upper part of the quenching box are fixedly connected with side plates, the lower ends of the two side plates are commonly fixedly connected with a lifting device, the lower left end of the quenching box is fixedly connected with a suction pipe, the outer surface of the suction pipe is provided with a No. 1 switch control valve, the upper left end of the quenching box is fixedly connected with a discharge pipe, the outer surface of the discharge pipe is provided with a No. 2 switch control valve, and the left end of the suction pipe and the left end of the discharge pipe are commonly fixedly connected with a heat dissipation device;
[0006] The heat dissipation device includes a circulation box, which has a No. 2 connecting groove and a No. 1 connecting groove respectively at the upper right end and the lower right end of the circulation box, a fixing plate is fixedly connected to the upper front and upper rear of the circulation box, a fan is fixedly connected through the middle of the upper end of the fixing plate, a plurality of heat dissipation fins are fixedly connected through the left end of the circulation box, and the circulation box is located on the left side of the quenching box.
[0007] Preferably, the rotating device includes a driving motor, the output end of the driving motor passes through the quenching box and is fixedly connected to a rotating rod, the outer surface of the rotating rod is fixedly connected to a plurality of stirring blades, and the driving motor is fixedly connected to the front lower part of the quenching box.
[0008] Preferably, the lifting device includes an electric push rod, and two electric push rods are provided. The output ends of the two electric push rods both pass through the side plate and are fixedly connected to a stabilizing plate. The lower ends of the two stabilizing plates are commonly fixedly connected to a bearing frame, and the electric push rods are fixedly connected to the lower ends of the side plates.
[0009] Preferably, the circulation box is connected to the interior of the quenching box through a discharge pipe and a suction pipe, and a plurality of the heat dissipating fins are distributed one by one at equal distances in the longitudinal direction.
[0010] Preferably, the right end of the rotating rod is movably connected to the lower part of the rear box wall of the quenching box through a bearing, and the outer sides of the plurality of stirring blades do not contact the bottom of the supporting frame.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. By setting up a lifting device, starting the electric push rod, the stabilizing plate moves up and down, the carrying frame moves downward, and the ring forging is immersed in the quenching box so that the entire ring forging is immersed in the aqueous solution below, and the ring forging is cooled to avoid uneven cooling of the inner and outer surfaces of the ring forging by the aqueous solution;
[0013] 2. By setting a rotating device, starting the driving motor, the rotating rod rotates, and several stirring blades rotate, the aqueous solution is stirred to prevent the local uneven temperature of the aqueous solution from affecting the cooling of the ring forging. At the same time, the aqueous solution is stirred to accelerate the diffusion of heat in the aqueous solution and accelerate the cooling of the ring forging. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a ring forging quenching device of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall structure of a heat dissipation device of a ring forging quenching device of the utility model;
[0016] Figure 3 This is a schematic diagram of the overall structure of a rotating device of a ring forging quenching device of the utility model;
[0017] Figure 4 The utility model is a schematic diagram of the overall structure of a lifting device of a ring forging quenching device.
[0018] In the figure: 1. suction pipe; 2. heat dissipation device; 3. switch control valve No. 1; 4. rotating device; 5. quenching box; 6. lifting device; 7. side plate; 8. switch control valve No. 2; 9. exhaust pipe; 21. circulation box; 22. connecting groove No. 1; 23. connecting groove No. 2; 24. fan; 25. fixing plate; 26. heat dissipation fin plate; 41. driving motor; 42. stirring blade; 43. rotating rod; 61. electric push rod; 62. stabilizing plate; 63. load-bearing frame. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] See also Figure 1-4 , the utility model provides a technical solution:
[0023] A ring forging quenching device comprises a quenching box 5, a rotating device 4 is fixedly connected to the front lower part of the quenching box 5, a side plate 7 is fixedly connected to the front upper part and the rear upper part of the quenching box 5, a lifting device 6 is fixedly connected to the lower ends of the two side plates 7, a suction pipe 1 is fixedly connected to the lower left end of the quenching box 5, a No. 1 switch control valve 3 is arranged on the outer surface of the suction pipe 1, a discharge pipe 9 is fixedly connected to the upper left end of the quenching box 5, a No. 2 switch control valve 8 is arranged on the outer surface of the discharge pipe 9, and a heat dissipation device 2 is fixedly connected to the left end of the suction pipe 1 and the left end of the discharge pipe 9;
[0024] The heat dissipation device 2 includes a circulation box 21, and the upper right end and the lower right end of the circulation box 21 are respectively provided with a second connection groove 23 and a first connection groove 22. The upper front and the upper rear of the circulation box 21 are fixedly connected with a fixing plate 25, and the middle of the upper end of the fixing plate 25 is fixedly connected with a fan 24. The left end of the circulation box 21 is fixedly connected with a plurality of heat dissipation fins 26. The circulation box 21 is located on the left side of the quenching box 5; the circulation box 21 is connected to the inside of the quenching box 5 through the exhaust pipe 9 and the suction pipe 1, and the plurality of heat dissipation fins 26 are longitudinally and equilaterally connected. The heat dissipation fins 26 are distributed one by one at equal distances in the longitudinal direction, and the heat absorption and conduction effect is good. Since the circulation box 21 is connected to the inside of the quenching box 5 through the discharge pipe 9 and the suction pipe 1, the No. 1 switch control valve 3 is opened, and the aqueous solution is pumped from the quenching box 5 to the circulation box 21 by the suction pipe 1, and a number of heat dissipation fins 26 are set to absorb heat, and then the fan 24 is started to realize rapid cooling and heat dissipation treatment, and then the No. 2 switch control valve 8 is opened, and the discharge pipe 9 is used to pump it into the quenching box 5 to form a dynamic balance replacement of the aqueous solution.
[0025] In this embodiment, the rotating device 4 includes a driving motor 41, the output end of the driving motor 41 passes through the quenching box 5 and is fixedly connected to a rotating rod 43, the outer surface of the rotating rod 43 is fixedly connected to a plurality of stirring blades 42, and the driving motor 41 is fixedly connected to the front end lower part of the quenching box 5; the right end of the rotating rod 43 is movably connected to the lower part of the rear box wall of the quenching box 5 through a bearing, and the outer sides of the plurality of stirring blades 42 do not contact the bottom of the supporting frame 63; by preventing the outer sides of the plurality of stirring blades 42 from contacting the bottom of the supporting frame 63, contact scratches are avoided to affect the use effect.
[0026] In this embodiment, the lifting device 6 includes an electric push rod 61, and two electric push rods 61 are provided. The output ends of the two electric push rods 61 both pass through the side plate 7 and are fixedly connected to a stabilizing plate 62. The lower ends of the two stabilizing plates 62 are commonly fixedly connected to a supporting frame 63, and the electric push rods 61 are both fixedly connected to the lower end of the side plate 7.
[0027] It should be noted that the utility model is a ring forging quenching device. During use, the aqueous solution is poured into the quenching box 5, and the ring forging is placed in the supporting frame 63. By starting the electric push rod 61, the stabilizing plate 62 moves up and down, and the supporting frame 63 moves downward, the ring forging is immersed in the quenching box 5, so that the entire ring forging is immersed in the aqueous solution below, and the ring forging is cooled to prevent the aqueous solution from cooling the inner and outer surfaces of the ring forging unevenly. By starting the driving motor 41, the rotating rod 43 rotates, and a plurality of stirring blades 42 rotate, the aqueous solution is stirred to prevent the aqueous solution from The uneven local temperature of the liquid affects the cooling of the ring forgings. At the same time, the aqueous solution is stirred to accelerate the diffusion of heat in the aqueous solution and the cooling of the ring forgings. The No. 1 switch control valve 3 is opened, and the aqueous solution is pumped from the quenching box 5 to the circulation box 21 using the suction pipe 1. A number of heat dissipation fins 26 are set to absorb heat, and then the fan 24 is started to achieve rapid cooling and heat dissipation. Then the No. 2 switch control valve 8 is opened, and the discharge pipe 9 is used to pump it out to the quenching box 5 to form a dynamic equilibrium replacement of the aqueous solution, which accelerates the loss of heat in the aqueous solution and the cooling of the ring forgings, and the use effect is good.
[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A ring forging quenching device, comprising a quenching box (5), characterized in that: The front lower portion of the quenching box (5) is fixedly connected to a rotating device (4); the front upper portion and the rear upper portion of the quenching box (5) are both fixedly connected to side panels (7); the lower ends of the two side panels (7) are commonly fixedly connected to a lifting device (6); the left lower portion of the quenching box (5) is fixedly connected to a suction pipe (1); a first switch control valve (3) is provided on the outer surface of the suction pipe (1); the left upper portion of the quenching box (5) is fixedly connected to a discharge pipe (9); a second switch control valve (8) is provided on the outer surface of the discharge pipe (9); the left end of the suction pipe (1) and the left end of the discharge pipe (9) are commonly fixedly connected to a heat dissipation device (2); The heat dissipation device (2) comprises a circulation box (21), the upper right end portion and the lower right end portion of the circulation box (21) are respectively provided with a second connection groove (23) and a first connection groove (22), the upper front portion and the upper rear portion of the circulation box (21) are fixedly connected to a fixing plate (25), the middle portion of the upper end of the fixing plate (25) is inserted and fixedly connected to a fan (24), the left end of the circulation box (21) is inserted and fixedly connected to a plurality of heat dissipation fins (26), and the circulation box (21) is located on the left side of the quenching box (5).
2. A ring forging quenching device according to claim 1, characterized in that: The rotating device (4) comprises a driving motor (41), the output end of the driving motor (41) passes through the quenching box (5) and is fixedly connected to a rotating rod (43), the outer surface of the rotating rod (43) is fixedly connected to a plurality of stirring blades (42), and the driving motor (41) is fixedly connected to the front lower part of the quenching box (5).
3. The ring forging quenching device according to claim 1, characterized in that: The lifting device (6) comprises an electric push rod (61), two of which are provided, the output ends of the two electric push rods (61) both pass through the side plate (7) and are fixedly connected to a stabilizing plate (62), the lower ends of the two stabilizing plates (62) are commonly fixedly connected to a bearing frame (63), and the electric push rods (61) are both fixedly connected to the lower ends of the side plates (7).
4. A ring forging quenching device according to claim 1, characterized in that: The circulation box (21) is connected to the interior of the quenching box (5) through the exhaust pipe (9) and the extraction pipe (1), and the plurality of heat dissipation fins (26) are distributed one by one at equal distances in the longitudinal direction.
5. The ring forging quenching device according to claim 2, characterized in that: The right end of the rotating rod (43) is movably connected to the lower part of the rear box wall of the quenching box (5) through a bearing, and the outer sides of the plurality of stirring blades (42) do not contact the bottom of the supporting frame (63).