An intelligent dual-liquid filling and spraying machine with stirring screw

By designing an intelligent dual-liquid spraying integrated machine with stirring screw, the problem that existing grouting equipment cannot adapt to the dual-liquid grouting mode is solved, the compact structure and efficient operation of the equipment are realized, and the construction quality and the convenience of use of the equipment are improved.

CN222715987UActive Publication Date: 2025-04-04刘见
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Patent Information

Application Number
CN202421472819.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-04
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing grouting equipment has a single function and cannot adapt to the high-demand dual-liquid grouting mode. The equipment has complex structure, manual operation, and inconvenient replacement of accessories, resulting in poor uniformity of the slurry, prone to segregation, affecting construction quality.

Method used

A smart dual liquid spraying machine with stirring screw is designed, including a mobile station, a homogenizer tank, a screw pump, a quick-coagulant pump group and a PLC control cabinet. The mixing mechanism and a screw shaft are used to achieve uniform uniformity and feeding of the slurry, supporting multiple working modes, simplifying operation and facilitating maintenance.

Benefits of technology

It realizes the compact structure and reasonable layout of the equipment, simplifies operation and maintenance, improves construction quality, can adapt to multiple working modes, and ensures the uniformity of the slurry and the water-cement ratio.

✦ Generated by Eureka AI based on patent content.

Smart Images

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    Figure CN222715987U_ABST
Patent Text Reader

Abstract

The utility model discloses an intelligent dual-liquid injection and spraying integrated machine with a stirring screw, which comprises: a mobile platform, an electrical box is fixedly connected to the mobile platform; a homogenizing tank, the homogenizing tank is fixed on the mobile platform and is located at one side of the electrical box, a stirring mechanism is rotatably connected in the homogenizing tank, a long strip groove bucket is provided at the bottom of the tank body of the homogenizing tank, a spiral shaft is rotatably connected in the groove bucket; a hydraulic end of a screw pump is fixedly connected to the outer side of one end of the groove bucket, the groove bucket is used as a hopper of the screw pump and a suction port of the hydraulic end is close to the bottom of the tank body, a power end of the screw pump is fixed on the mobile platform, an output shaft of the power end is transmission-connected to one end of the spiral shaft, and the other end of the spiral shaft is transmission-connected to a rotor of the hydraulic end; an accelerator pump group is fixed on the mobile platform and is located at one side of the screw pump, and a discharge port of the accelerator pump group is connected to a multi-pass grouting head; a PLC control cabinet is provided with a plurality of working modes, and the PLC control cabinet is connected with electrical signals of the stirring mechanism, the power end and the accelerator pump group.
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Description

Technical Field

[0001] The utility model belongs to the technical field of grouting and spraying equipment, and in particular relates to an intelligent dual-liquid spraying integrated machine with a stirring screw. Background Art

[0002] Grouting operation is an important construction process. Grouting is the process of sending grouting fluid into the cracks, fault fracture zones, or joints and cracks of the building foundation. Grouting can improve the impermeability and integrity of the grouting stratum or building, and improve the foundation conditions. Grouting operation requires the use of a grouting machine, a grouting pump, and a grouting sprayer.

[0003] The grouting trolley in the prior art has a single function and a large size. It is only suitable for single-liquid grouting and cannot adapt to the high-demand double-liquid grouting mode of different materials. The overall structure of the equipment is complex and mostly manually operated. It is inconvenient to replace accessories. The uniformity of the slurry cannot be guaranteed during grouting or spraying, and segregation is prone to occur. The stratification of the slurry cannot guarantee the water-cement ratio, which in turn affects the construction quality.

[0004] Therefore, how to provide an intelligent dual-liquid filling and spraying machine with a stirring screw is a problem that technical personnel in this field urgently need to solve. Utility Model Content

[0005] In view of this, the utility model provides an intelligent dual-liquid filling and spraying all-in-one machine with a stirring screw, which has a compact structure, a reasonable layout, convenient later maintenance, easy operation, can adapt to a variety of working modes, and can improve construction quality.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solution: an intelligent dual-liquid filling and spraying machine with a stirring screw, which includes:

[0007] A mobile platform, wherein an electrical box is fixedly connected to the mobile platform;

[0008] A homogenizing tank, the homogenizing tank is fixed on the mobile platform and located on one side of the electrical box, a stirring mechanism is rotatably connected in the homogenizing tank, a long strip trough is provided at the bottom of the tank body of the homogenizing tank, a spiral shaft is rotatably connected in the trough;

[0009] A screw pump, wherein the hydraulic end of the screw pump is fixedly connected to the outside of one end of the trough bucket, the trough bucket is used as a hopper of the screw pump and the suction port of the hydraulic end is close to the bottom of the tank body, the power end of the screw pump is fixed on the mobile platform and is located inside the electrical box, the output shaft of the power end is detachably connected to one end of the screw shaft, the other end of the screw shaft is detachably connected to the rotor of the hydraulic end, and a multi-way grouting head is connected to the slurry outlet of the hydraulic end;

[0010] An accelerator pump group, wherein the accelerator pump group is fixed on the mobile platform and located on one side of the screw pump, and the discharge port of the accelerator pump group is connected to the multi-channel grouting head;

[0011] A PLC control cabinet is fixed in the electrical box. The PLC control cabinet is provided with a plurality of working modes. The PLC control cabinet is connected with the stirring mechanism, the power end and the quick-setting agent pump group by electrical signals.

[0012] The beneficial effects of the utility model are as follows: the mobile platform is used as a mobile carrier, so that the equipment is easy to use and turn around; the electrical box and the homogenizing tank are rationally arranged on the mobile platform to optimize the structural space; the tank body of the homogenizing tank and the feed hopper of the screw pump are integrated with each other in a compact structure; the stirring mechanism is used for dynamic homogenization to avoid static stratification of the slurry and ensure its water-cement ratio; the screw shaft has both a homogenizing and a feeding function; the mobile platform is also equipped with an accelerator pump group to realize single-liquid grouting or double-liquid grouting; the PLC control cabinet is intelligently operated and easy for workers to operate.

[0013] Preferably, both ends of the screw shaft are provided with universal joints, the outer side of the universal joint is provided with a rubber protective sleeve, the universal joint of the screw shaft close to the power end is connected with an axle pin, and the output shaft of the power end is provided with a pin hole matching the axle pin; the universal joint of the screw shaft close to the hydraulic end is provided with an inner square blind hole, both ends of the rotor are provided with outer square heads matching the inner square blind hole, and one end of the rotor is rotatably connected to the slurry outlet end cover of the hydraulic end.

[0014] The resulting technical effects are: the universal joint can be driven eccentrically, the rubber protective sleeve prevents slurry from corroding the universal joint, the universal joint at one end of the screw shaft is connected to the main shaft of the power end by a shaft pin, and the universal joint at the other end cooperates with the rotor sleeve to facilitate the disassembly and replacement of the rotor, the outer square heads at both ends of the rotor can be plugged into the inner square blind holes of the corresponding universal joints, and when one side of the rotor is worn, the head can be replaced to extend the service life of the component.

[0015] Preferably, a supporting platform is provided on the top of the homogenization tank, and a material inlet is formed on the top of the homogenization tank and on one side corresponding to the supporting platform. The stirring mechanism includes a stirring motor assembly, a stirring shaft and a stirring blade. The stirring motor assembly is fixed on the supporting platform and is electrically connected to the PLC control cabinet. The stirring shaft is vertically located in the tank body and is transmission-connected to the output shaft of the stirring motor assembly. The stirring blade is fixed on the stirring shaft and disturbs the slurry inside the tank body.

[0016] The resulting technical effect is that the stirring mechanism inside the homogenization tank is used to stir the slurry to avoid separation and stratification of the slurry.

[0017] Preferably, a spoiler is fixedly connected to the bottom of the tank body, a spoiler sheet is fixed on the spoiler, and the spoiler sheet is located on the outer peripheral side of the stirring blade.

[0018] The resulting technical effect is that the spoiler increases the turbulence effect of the slurry inside the tank body, ensuring the uniformity of the slurry.

[0019] Preferably, a screen assembly is installed at the material port, and the screen assembly includes a support frame, a grille and a vibration source. The support frame is connected above the material port in an up and down floating manner, and the grille is detachably connected to the support frame. The vibration source is a pneumatic vibration source or an electric vibration source, and the vibration source is fixed to the support frame and electrically connected to the PLC control cabinet.

[0020] The resulting technical effect is: the hole size of the grille can be changed according to actual needs, the pneumatic vibration source or the electric vibration source is easy to use, the electric vibrator can be turned on when the equipment is performing grouting operations, and when the equipment is performing wet spraying operations, the pneumatic vibrator or the electric vibrator can be used or the electric vibrator or the pneumatic vibrator can be turned on at the same time.

[0021] Preferably, a capstan is installed on the outer wall of the homogenization tank on one side close to the material inlet.

[0022] The resulting technical effect is that the winch makes it easier for workers to operate and replace spare parts, reducing the use of manpower, and one person can complete the replacement of the equipment's wearing parts.

[0023] Preferably, a flow meter and a pressure sensor are connected to the slurry outlet of the hydraulic end and the discharge outlet of the quick-setting agent pump group, and the flow meter and the pressure sensor are respectively connected to the PLC control cabinet with electrical signals.

[0024] The resulting technical effect is: the flow meter is used to obtain the corresponding slurry output, which is biased towards the system's multi-liquid slurry ratio; the pressure sensor is used to obtain the grouting status or pipeline blockage status.

[0025] Preferably, the multi-way grouting head can be connected to an external liquid separation trolley, on which a multi-way pipeline liquid distributor is installed, and discharge flow meters and discharge pressure sensors are installed at the multi-way discharge ports of the multi-way pipeline liquid distributor, and each channel of the multi-way pipeline liquid distributor is connected to a valve.

[0026] The resulting technical effect is that multi-channel pipelines can realize multiple simultaneous grouting operations and improve construction efficiency.

[0027] Preferably, a plurality of lifting adjustment legs are installed on the edges of the four sides of the movable platform, and direction adjustment wheels are rotatably connected to both sides of one end of the movable platform, and walking wheels are rotatably connected to both sides of the other end.

[0028] The resulting technical effect is that the lifting and adjusting legs facilitate the adjustment of the stability of the mobile platform, and leveling can be achieved even in harsh environments, so that the equipment can operate stably.

[0029] Preferably, a discharge valve is installed on the bottom wall of the hopper.

[0030] The resulting technical effect is that the discharge valve can be cleaned after the equipment operation is completed, avoiding slurry erosion of the equipment and extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 The utility model is a structure of an intelligent double-liquid filling and spraying machine with a stirring screw Figure 1 ;

[0032] Figure 2 The utility model is a structure of an intelligent double-liquid filling and spraying machine with a stirring screw Figure 2 ;

[0033] Figure 3 The utility model is a structure of an intelligent double-liquid filling and spraying machine with a stirring screw Figure 3 ;

[0034] Figure 4 for Figure 3 Middle AA section;

[0035] Figure 5 This is a rotor structure diagram used in the utility model of an intelligent dual-liquid filling and spraying machine with a stirring screw.

[0036] 1 mobile platform, 2 electrical box, 3 homogenization tank, 31 stirring mechanism, 311 stirring motor assembly, 312 stirring shaft, 313 stirring blade, 32 material port, 4 spiral shaft, 5 screw pump, 51 power end, 52 hydraulic end, 521 rotor, 6 slot bucket, 7 multi-pass grouting head, 8 speed coagulant pump group, 9 PLC control cabinet, 10 universal joint, 11 rubber protective cover, 12 screen assembly, 121 vibration source, 122 support frame, 123 grille, 13 winch, 14 spoiler, 15 lifting and adjusting legs. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] See the attached Figures 1 to 5 According to an embodiment of the utility model, an intelligent dual-liquid filling and spraying machine with a stirring screw comprises:

[0039] A mobile platform 1, to which an electrical box 2 is fixedly connected, the electrical box being actually an outer cover for protecting electrical equipment;

[0040] The homogenizing tank 3 is fixed on the mobile platform 1 and is located on one side of the electrical box 2. The homogenizing tank 3 and the electrical box reasonably distribute the area of ​​the mobile platform. A stirring mechanism 31 is rotatably connected in the homogenizing tank 3. A long strip trough 6 is provided at the bottom of the tank body of the homogenizing tank 3. A spiral shaft 4 is rotatably connected in the trough 6.

[0041] The screw pump 5, the hydraulic end 52 of the screw pump 5 is fixedly connected to the outside of one end of the tank 6, the tank 6 is used as the hopper of the screw pump and the suction port of the hydraulic end 52 is close to the bottom of the tank body. This product integrates the screw pump and the mixing bucket into one, saving space. The power end 51 of the screw pump 5 is fixed on the mobile platform 1 and is located inside the electrical box 2. The output shaft of the power end 51 is detachably connected to one end of the screw shaft 4, and the other end of the screw shaft 4 is detachably connected to the rotor 521 of the hydraulic end 52. The slurry outlet of the hydraulic end 52 is connected to a multi-channel grouting head 7. The power end refers to the motor and reducer part, and the hydraulic end refers to the pump casing and rotor part. The function of the multi-channel grouting head is to connect the screw pump and the quick-setting agent pump to complete the wet spraying construction;

[0042] The accelerator pump group 8 is fixed on the mobile platform 1 and is located on one side of the screw pump 5. The discharge port of the accelerator pump group 8 is connected to the multi-way grouting head 7. In addition, when the accelerator pump is not working, the grouting operation can be completed by the mortar screw pump alone to adapt to different operation modes; the accelerator pump group includes an accelerator screw pump, a material pipe, an accelerator flow sensor and a control valve. The feed end of the accelerator screw pump is connected to an external material source, and the discharge end of the accelerator screw pump is connected to the material pipe, and then the material pipe is used to connect the multi-way grouting head, and the accelerator flow sensor and the control valve are connected to the material pipe. The accelerator pump group is also based on the screw pumping system. When dual-liquid slurry is required, it is only necessary to set the corresponding mixing ratio. The intelligent electrical PLC control cabinet can control the outflow of the accelerator and the outflow of the slurry in a linkage manner to achieve the required mixing ratio. Due to the small flow rate of the accelerator pump, this equipment cannot perform 1:1 dual-liquid injection and spraying operations. It can only adjust the amount of accelerator within 20% of the main pump. The accelerator pump can add air to assist pumping to increase the pumping distance of the accelerator. The air path is also equipped with a one-way valve.

[0043] PLC control cabinet 9, PLC control cabinet 9 is fixed in the electrical box 2, and the power end is also arranged in the electrical box, making full use of the space in the electrical box. The PLC control cabinet 9 is provided with a variety of working modes, which can be selected according to needs. The PLC control cabinet 9 is connected with the stirring mechanism 31, the power end 51, and the quick-setting agent pump group 8 by electrical signals.

[0044] The PLC control cabinet is equipped with a printing module, and the pulping parameters and data can be recorded and retained.

[0045] This equipment can be remotely controlled and is equipped with a kilometer-level remote control, which is convenient for the operator to remotely operate and control the equipment. This equipment can be used for wet spraying operations such as tunnels, foundation pits, slopes, etc., and can also be used for grouting operations such as road reinforcement, foundation reinforcement, anti-floating anchor rods, slope anchor cables, etc.

[0046] This equipment uses a PLC control cabinet to achieve the linkage discharge of the accelerator and mortar, and can adjust the variables according to the actual working conditions.

[0047] In other embodiments, both ends of the screw shaft 4 are provided with universal joints 10, and the outer side of the universal joint 10 is provided with a rubber protective sleeve 11 to prevent slurry erosion. The universal joint of the screw shaft 4 close to the power end is connected with an axle pin, and the output shaft of the power end 51 is provided with a pin hole matching the axle pin; specifically, the connector on the main shaft is plugged into the corresponding blind hole on the universal joint, and then locked with the axle pin;

[0048] An inner square blind hole is provided on the universal joint of the spiral shaft 4 near the hydraulic end, and outer square heads matching the inner square blind holes are provided at both ends of the rotor 521. The outer square heads at both ends of the rotor have the same size, which is convenient for changing the rotor head. One end of the rotor 521 is rotatably connected to the end cover of the slurry outlet of the hydraulic end as a front end limit, and the other end of the rotor is connected to the corresponding inner square blind hole of the universal joint as a tail end limit. It will not fall out during use. When it is necessary to replace accessories or use the rotor, the end cover of the slurry outlet can be removed and the rotor can be pulled out.

[0049] This makes the replacement of wearing parts of the equipment quick and convenient, the rotor can be used at both ends, reducing the cost of equipment use, and the maintenance-free spiral shaft increases the durability and stability of the equipment.

[0050] In other specific embodiments, a supporting platform is provided on the top of the homogenization tank 3, and a material port 32 is formed on the top of the homogenization tank 3 and on one side corresponding to the supporting platform. The stirring mechanism 31 includes a stirring motor assembly 311, a stirring shaft 312 and a stirring blade 313. The stirring motor assembly 311 is fixed on the supporting platform and is electrically connected to the PLC control cabinet 9. The stirring motor assembly includes a motor part and a reducer part. The stirring shaft 312 is vertically located in the tank body and is transmission-connected to the output shaft of the stirring motor assembly 311. The stirring blade 313 is fixed on the stirring shaft 312 and disturbs the slurry inside the tank body.

[0051] In some other embodiments, a spoiler 14 is fixedly connected to the bottom of the tank body, and a spoiler plate is fixed on the spoiler 14. The spoiler plate is located on the outer peripheral side of the stirring blade 313. When the slurry is stirred, the slurry can be homogenized under the action of the spoiler plate and the spoiler plate.

[0052] In some other specific embodiments, a screen assembly 12 is installed at the material port 32, and the screen assembly 12 includes a support frame 122, a grille 123 and a vibration source 121. The support frame 122 floats up and down and is connected above the material port 32. Specifically, the support frame can be floated up and down by using a support rod and a spring thereon. The support rod is fixed around the material port, and there are holes on the support frame for the support rod to slide. The grille 123 is disassembled and connected to the support frame 122. The vibration source 121 is a pneumatic vibration source or an electric vibration source. The vibration source 121 is fixed to the support frame 122 and is electrically connected to the PLC control cabinet 9. In this embodiment, a pneumatic vibrator and an electric vibrator are installed at the same time. The grille is equipped with two specifications of coarse and fine. When grouting, a grille with a particle size of 6 mm is used, and when spraying, a grille with a particle size of 12 mm is used.

[0053] Before the materials in the tank truck enter the slurry tank, they are filtered through a grid to remove large particles of impurities to prevent blockage during the grouting process and ensure smooth grouting.

[0054] In other embodiments, a capstan 13 is installed on the outer wall of the homogenization tank 3 near the material inlet. The capstan 13 can be manual or electric, which is convenient for manual replacement of spare parts.

[0055] In other specific embodiments, flow meters and pressure sensors are connected to the slurry outlet of the hydraulic end 52 and the discharge port of the quick-setting agent pump group 8. The flow meters and pressure sensors are respectively connected to the PLC control cabinet 9 with electrical signals, which are key components for the normal operation of the equipment that controls the slurry discharge state.

[0056] In some other embodiments, the multi-way grouting head 7 can be connected to an external liquid separation trolley, on which a multi-way pipeline liquid separator is installed. Discharge flow meters and discharge pressure sensors are installed at the multi-way discharge ports of the multi-way pipeline liquid separator, and each channel of the multi-way pipeline liquid separator is connected to a valve.

[0057] In other embodiments, a plurality of lifting and adjusting legs 15 are installed on the edges of the mobile platform 1. The lifting and adjusting legs can be hand jacks. Four hand jacks can be used to adjust the horizontality of the equipment when used on uneven ground. It is easy to use. One end of the mobile platform 1 is rotatably connected to direction adjustment wheels on both sides, and the other end is rotatably connected to walking wheels on both sides for easy turnover.

[0058] In other embodiments, a discharge valve is installed on the bottom wall of the hopper 6. When the operation is completed, the homogenization tank and the screw pump pipeline are cleaned with water, and the waste in the hopper is discharged through the discharge valve.

[0059] In some specific embodiments, a three-color warning light that can be folded and stored to save space is connected to the top of the homogenization tank, and the three-color warning light is connected to the PLC control cabinet by electrical signals. The homogenization tank and the screw pump are both provided with an oil injection lubrication component, and the oil injection lubrication component is connected to the PLC control cabinet by electrical signals. The device is equipped with a safety warning function to improve the safety of construction personnel's operation, and the oil injection lubrication component is used to achieve the lubrication effect of the motor and transmission parts, thereby extending the service life of the whole machine.

[0060] During the specific construction:

[0061] The main grouting pipe is connected to the grouting pipe of the liquid distribution trolley at the pump head. The liquid distribution trolley is connected to the two grouting pipes A and B through branch pipelines. When grouting the anchor, you only need to set the maximum pressure of the pump head and the maximum pressure value at the A and B grouting pipes. The pump head pressure must be equal to or greater than the pressure at AB. If the setting is wrong, the system will alarm. Press the reset button to reset it. During normal pouring, when hole A is full, the slurry will be injected into hole B with an accelerated flow rate and increased pressure. If hole B is also filled, the pressure gradually increases. When the set maximum pressure value is reached, the pressure holding mode is entered. The pressure holding time is also set in advance in the PLC control cabinet. After the pressure holding time is over, the electric valve automatically closes (suitable for automatic grouting of sealing holes) and the main pump automatically stops.

[0062] When grouting anti-floating anchor rods, this working condition does not require a liquid separation trolley assembly. It is only necessary to connect a main pipe that is one size larger than the AB hole grouting pipe from the pump head, and connect the end of the main pipe to a branching device. The outlets of the branching device are connected to the AB grouting pipes respectively. The AB grouting pipes are respectively equipped with manual ball valves. Before grouting construction, the maximum pressure needs to be input into the PLC system (there are flow meters and pressure sensors at the pump head). The AB pipes are grouted at the same time. When the A hole is full (the workers manually determine the grouting effect on site to determine whether the grouting is qualified or not), the slurry will be grouted to the B hole with an increased flow rate and pressure. As long as it does not exceed the set pressure, the grouting pressure will be increased. When the grouting of hole B is completed, close the valve of pipe B, insert it into the next anchor hole, open the valve for grouting, and repeat this cycle. As long as one of the valves is closed, the system will automatically adjust the grouting pressure by adjusting the speed of the main pump, and operate between the maximum grouting pressure and the minimum grouting pressure. If the two valves are closed at the same time or the pipeline is blocked, the pressure will rise to the maximum grouting pressure. At this time, the system will close the main pump, and when the valve is opened, the main pump can be automatically started for normal grouting.

[0063] The anti-floating anchor grouting only has data such as grouting time, total grouting volume, and pressure of each automatic start and stop of the system. There is no single-hole grouting data. When performing sealing grouting, you only need to set the maximum grouting pressure, pressure holding time, and grouting volume data. When grouting, the maximum grouting pressure and the grouting setting are the two parameters that arrive first. However, the quality of the two holes AB grouted at the same time is determined by the maximum grouting pressure. If the grouting volume reaches the set value, the equipment automatically stops. If the grouting pressure is not reached, you need to manually press the grouting operation button to continue grouting until the maximum grouting pressure (preset) is reached and then enter the pressure holding grouting. Only then can the grouting hole be qualified. The system will automatically switch to the next set of grouting operation programs, and so on, allowing workers to easily construct and strictly control the quality of the project.

[0064] It should be noted that when performing wet spraying or double liquid grouting, only one main pump grouting pipe can be equipped with a 20% or less quick-setting agent dosage. This equipment cannot be used for 1:1 double liquid water plugging grouting. If 1:1 double liquid grouting is required, a high-power quick-setting agent pump must be equipped!

[0065] The grouting parameters of this system can be set, including constant pressure grouting, constant volume grouting, overpressure protection, pressure-maintaining grouting, and continuous grouting operations, which are highly safe to use. The grouting data can be displayed in real time through the touch screen on the intelligent electrical control cabinet, and the data can be saved and printed.

[0066] As for the device and the method of use disclosed in the embodiment, since they correspond to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the description of the method part.

[0067] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An intelligent dual-liquid filling and spraying machine with a stirring screw, characterized in that: include: A mobile platform (1), wherein an electrical box (2) is fixedly connected to the mobile platform (1); A homogenizing tank (3), the homogenizing tank (3) being fixed on the mobile platform (1) and located on one side of the electrical box (2), a stirring mechanism (31) being rotatably connected inside the homogenizing tank (3), a long strip trough being provided at the bottom of the tank body of the homogenizing tank (3), and a spiral shaft (4) being rotatably connected inside the trough (6); A screw pump (5), wherein the hydraulic end (52) of the screw pump (5) is fixedly connected to the outside of one end of the trough (6), the trough (6) is used as a hopper of the screw pump and the suction port of the hydraulic end (52) is close to the bottom of the tank body, the power end (51) of the screw pump (5) is fixed on the mobile platform (1) and is located inside the electrical box (2), the output shaft of the power end (51) is detachably connected to one end of the screw shaft (4), the other end of the screw shaft (4) is detachably connected to the rotor (521) of the hydraulic end (52), and the slurry outlet of the hydraulic end (52) is connected to a multi-way grouting head (7); An accelerator pump group (8), the accelerator pump group (8) being fixed on the mobile platform (1) and located on one side of the screw pump (5), and the discharge port of the accelerator pump group (8) being connected to the multi-channel grouting head (7); A PLC control cabinet (9), the PLC control cabinet (9) being fixed in the electrical box (2), the PLC control cabinet (9) being provided with a plurality of working modes, and the PLC control cabinet (9) being connected to the stirring mechanism (31), the power end (51), and the quick-setting agent pump group (8) by electrical signals.

2. The intelligent dual-liquid filling and spraying machine with stirring screw according to claim 1, characterized in that: Both ends of the screw shaft (4) are provided with universal joints (10), and the outer side of the universal joint (10) is provided with a rubber protective sleeve (11). The universal joint of the screw shaft (4) close to the power end is connected with an axle pin, and the output shaft of the power end (51) is provided with a pin hole matching the axle pin; the universal joint of the screw shaft (4) close to the hydraulic end is provided with an inner square blind hole, and both ends of the rotor (521) are provided with an outer square head matching the inner square blind hole, and one end of the rotor (521) is rotatably connected to the slurry outlet end cover of the hydraulic end.

3. The intelligent dual-liquid filling and spraying machine with stirring screw according to claim 1, characterized in that: A bearing platform is provided on the top of the homogenizing tank (3); a material port (32) is formed on the top of the homogenizing tank (3) and on one side corresponding to the bearing platform; the stirring mechanism (31) comprises a stirring motor assembly (311), a stirring shaft (312) and a stirring blade (313); the stirring motor assembly (311) is fixed on the bearing platform and is electrically connected to the PLC control cabinet (9); the stirring shaft (312) is vertically located in the tank body and is drivingly connected to the output shaft of the stirring motor assembly (311); and the stirring blade (313) is fixed on the stirring shaft (312) and disturbs the slurry inside the tank body.

4. The intelligent dual-liquid filling and spraying machine with stirring screw according to claim 3 is characterized in that: A spoiler (14) is fixedly connected to the bottom of the tank body, and a spoiler plate (14) is fixed to the spoiler plate, wherein the spoiler plate is located on the outer peripheral side of the stirring blade (313).

5. The intelligent dual-liquid filling and spraying machine with stirring screw according to claim 3 is characterized in that: A screen assembly (12) is installed at the material opening (32), the screen assembly (12) comprising a support frame (122), a grille (123) and a vibration source (121); the support frame (122) is connected to the top of the material opening (32) in an up-and-down floating manner; the grille (123) is detachably connected to the support frame (122); the vibration source (121) is a pneumatic vibration source or an electric vibration source; the vibration source (121) is fixed to the support frame (122) and is electrically connected to the PLC control cabinet (9).

6. The intelligent dual-liquid filling and spraying machine with stirring screw according to claim 5, characterized in that: A capstan (13) is installed on the outer wall of the homogenizing tank (3) on one side close to the material inlet.

7. The intelligent dual-liquid filling and spraying machine with stirring screw according to claim 1, characterized in that: A flow meter and a pressure sensor are connected to the slurry outlet of the hydraulic end (52) and the material outlet of the quick-setting agent pump group (8), and the flow meter and the pressure sensor are respectively connected to the PLC control cabinet (9) via electrical signals.

8. The intelligent dual-liquid filling and spraying machine with stirring screw according to any one of claims 1 to 7, characterized in that: The multi-channel grouting head (7) can be connected to an external liquid separation trolley, on which a multi-channel pipeline liquid separator is installed, and a discharge flow meter and a discharge pressure sensor are installed at the multi-channel discharge ports of the multi-channel pipeline liquid separator, and each channel of the multi-channel pipeline liquid separator is connected to a valve.

9. The intelligent dual-liquid filling and spraying machine with stirring screw according to claim 8, characterized in that: A plurality of lifting adjustment legs (15) are installed around the edges of the movable platform (1); two sides of one end of the movable platform (1) are rotatably connected to direction adjustment wheels, and two sides of the other end are rotatably connected to travel wheels.

10. The intelligent dual-liquid filling and spraying machine with stirring screw according to claim 9, characterized in that: A discharge valve is installed on the bottom wall of the hopper (6).