A non-welding riveted fixed hinge lining
Through the fixed hinge lining technology without welding, replacing the traditional welding process, the problems of low efficiency, serious pollution and high requirements for welder technology are solved, and a more efficient and environmentally friendly steel door riveting process is achieved.
Patent Information
- Application Number
- CN202420347147.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-02-26
AI Technical Summary
The welding process of traditional steel door leaves is low in efficiency, serious pollution, and has high technical requirements for welders, which can cause harm such as metal smoke, toxic gases and arc radiation.
The fixed hinge lining technology without welding is used to connect the door leaf hinge lining, door leaf and door frame through hinge screws and rivets, replacing the traditional welding process.
It reduces the technical operation level requirements of production workers, saves material usage, improves the overall surface effect and aesthetics of the product, and improves production efficiency.
Smart Images

Figure CN222716694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel door leaf hinge lining assembly, in particular to a non-welding riveted fixed hinge lining. Background Art
[0002] In the manufacturing process of traditional steel door leaf components, welding technology plays an important role, but the welding quality requirements are high, and the proportion of automated and mechanized welding is low, while manual welding accounts for a high proportion. This method is inefficient and prone to serious pollution. In addition, there are many welding-related standards, and welders and welding engineers must undergo rigorous training and examinations before they can take up their posts, so skilled welder resources are relatively scarce.
[0003] The hazards in the welding process are mainly reflected in the following three aspects:
[0004] 1. Hazards of metal fume: The composition of welding fume varies depending on the type of welding rod. The welding rod is mainly composed of welding core and coating. In addition to a large amount of iron, the welding core also includes carbon, manganese, silicon, chromium, nickel, sulfur and phosphorus. The materials in the coating are mainly composed of marble, fluorite, rutile, soda ash, water glass, ferromanganese, etc. During the welding process, arc discharge generates high temperatures of 4000℃ to 6000℃, causing the welding rod and weldment to melt, and at the same time generating a large amount of smoke. The smoke is mainly composed of iron oxide, manganese oxide, silicon dioxide, silicate, etc., which permeates the working environment and is easily inhaled into the lungs. Long-term inhalation of such smoke can lead to fibrotic lesions of lung tissue, namely welder's pneumoconiosis, and may be accompanied by complications such as manganese poisoning, poisoning and metal fume fever.
[0005] 2. Hazards of toxic gases: Under the high temperature and strong ultraviolet rays generated by the welding arc, a large amount of toxic gases, such as carbon monoxide and nitrogen oxides, will be produced around the arc area.
[0006] 3. Hazards of arc radiation: Arc light generated by welding mainly includes infrared, visible light and ultraviolet light. Among them, ultraviolet light is harmful to the human body through photochemical action, damaging the eyes and exposed skin, and causing keratoconjunctivitis (photoelectric eye inflammation and cutaneous erythema).
[0007] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a weldless riveted fixed hinge lining. Utility Model Content
[0008] The utility model aims to provide a non-welding riveted fixed hinge lining plate to solve the problems raised in the above background technology.
[0009] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0010] A technical solution for a weldless riveted fixed hinge lining plate, comprising a door frame and a door leaf, a hinge being arranged between the door frame and the door leaf, a door leaf hinge lining plate being arranged on the door leaf, lining plate screw holes being arranged on the door leaf hinge lining plate, the lining plate screw holes being arranged relative to the hinge, and corresponding screw holes being arranged on the door leaf, the hinge being connected to the door leaf hinge lining plate, the door leaf and the door frame in sequence through hinge screws, and the door leaf hinge lining plate being connected to the door leaf through rivets.
[0011] As a preferred technical solution, the front side of the door leaf hinge lining is provided with a lining rivet positioning concave point, and the opposite back side is provided with a lining rivet positioning convex point, the door leaf is provided with a door leaf rivet positioning concave point that matches the lining rivet positioning convex point, and the rivet is located at the lining rivet positioning concave point on the door leaf hinge lining.
[0012] As a preferred technical solution, the door leaf hinge lining is provided with a lining long waist-shaped limiting protrusion, and the door leaf is provided with a door leaf long waist-shaped limiting hole that is compatible with the lining long waist-shaped limiting protrusion.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model is a weld-free riveted fixed hinge lining. This solution replaces the welding parts that originally required electric welding by a welding machine and were operated by skilled workers with rivet-free parts that can be directly connected with screws, thereby replacing the traditional welding process with the steel door riveting process, thereby reducing the technical operation level requirements of production workers. In addition, omitting the door leaf welding process helps to save material usage. At the same time, this solution can also improve the overall surface effect of the product and increase its aesthetics. The connection process is highly automated, supports single-point or multi-point simultaneous connection, and can perform non-destructive connection strength detection and automatic monitoring of the entire process, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a non-welded riveted fixed hinge liner;
[0016] Figure 2 It is a schematic diagram of the hinge structure of a non-welded riveted fixed hinge liner;
[0017] Figure 3 The present invention is a schematic diagram of the structure of a door leaf hinge lining with a weld-free riveted fixed hinge lining.
[0018] In the accompanying drawings: 1. door frame; 2. door leaf; 3. hinge; 4. door leaf hinge lining; 41. lining rivet positioning concave point; 411. lining rivet positioning convex point; 42. lining long waist-shaped limiting convex point; 43. lining screw hole; 5. hinge screw; 6. rivet. DETAILED DESCRIPTION
[0019] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.
[0020] like Figure 1 , Figure 2 , Figure 3 As shown, the utility model provides a technical solution of a non-welded riveted fixed hinge lining plate: comprising a door frame 1 and a door leaf 2, a hinge 3 is arranged between the door frame 1 and the door leaf 2, and a door leaf hinge lining plate 4 is arranged on the door leaf 2. The door leaf hinge lining plate 4 is provided with lining plate screw holes 43, which correspond to the screw holes on the hinge 3 and the door leaf 2. In this way, the hinge 3 is connected to the door leaf hinge lining plate 4, the door leaf 2 and the door frame 1 in sequence through the hinge screw 5, forming a stable triangular structure, so that the door leaf 2 can operate stably when opening and closing.
[0021] The door leaf hinge lining plate 4 is connected to the door leaf 2 through a rivet 6. This connection mode allows the door leaf 2 to remain stable during rotation. In addition, a lining plate rivet positioning concave point 41 is provided on the front of the door leaf hinge lining plate 4, and a lining plate rivet positioning convex point 411 is provided on the back. These two positioning points cooperate with the corresponding positioning concave points on the door leaf 2, so that the rivet 6 can be accurately located at the lining plate rivet positioning concave point 41 on the door leaf hinge lining plate 4.
[0022] The door leaf hinge lining plate 4 is also provided with a lining plate long waist-shaped limiting convex point 42. This limiting convex point cooperates with the long waist-shaped limiting hole on the door leaf 2 to achieve installation positioning and improve assembly accuracy.
[0023] According to the above scheme, in this embodiment, the door leaf hinge lining plate 4 is riveted to the door leaf 2 by rivets, and then the hinge 3 is assembled by the hinge screw 5. This scheme replaces the welding parts that originally required electric welding by a welding machine and were operated by skilled workers with rivet-free parts that can be directly connected with screws, thereby realizing the replacement of the traditional welding process with the steel door riveting process, thereby reducing the technical operation level requirements of the production workers.
[0024] The working principle and use process of the utility model: After the various components of the solution are assembled in sequence, all the working steps can be completed according to the above implementation methods in sequence according to actual needs.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0026] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0028] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the present invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A weldless riveted fixed hinge lining, characterized in that: The invention comprises a door frame (1) and a door leaf (2), wherein a hinge (3) is provided between the door frame (1) and the door leaf (2), a door leaf hinge lining plate (4) is provided on the door leaf (2), a lining plate screw hole (43) is provided on the door leaf hinge lining plate (4), and the lining plate screw hole (43) is provided with corresponding screw holes on the hinge (3) and the door leaf (2), the hinge (3) is connected to the door leaf hinge lining plate (4), the door leaf (2) and the door frame (1) in sequence through a hinge screw (5), and the door leaf hinge lining plate (4) is connected to the door leaf (2) through a rivet (6); The front side of the door leaf hinge lining plate (4) is provided with a lining plate rivet positioning concave point (41), and the opposite back side is provided with a lining plate rivet positioning convex point (411); the door leaf (2) is provided with a door leaf rivet positioning concave point matched with the lining plate rivet positioning convex point (411); and the rivet (6) is located at the lining plate rivet positioning concave point (41) on the door leaf hinge lining plate (4).
2. The weldless riveted fixed hinge lining according to claim 1, characterized in that: The door leaf hinge lining plate (4) is provided with a lining plate long waist-shaped limiting protrusion (42), and the door leaf (2) is provided with a door leaf long waist-shaped limiting hole that matches the lining plate long waist-shaped limiting protrusion (42).