Aluminum alloy high thermal conductivity material melting device

Abstract

The utility model discloses an aluminum alloy high thermal conductivity material smelting device, comprising a smelting furnace and a plurality of supporting feet arranged at the bottom of the smelting furnace, a connecting rod is arranged at the top end of the supporting rod, a pulling rod is arranged on the connecting rod, a furnace cover is arranged on the top cover, a connecting block is arranged on the furnace cover, a feeding channel is arranged on the top cover, a feeding hopper is arranged above the feeding channel, a pair of crushing rollers are arranged inside the feeding channel, a driven gear and a rotating gear are respectively arranged on one side of the two crushing rollers, a mounting plate is arranged on the outer side of the driven gear and the rotating gear, and a driving motor is arranged on the outer side of the mounting plate, by pre-crushing the aluminum alloy material, the energy consumption and time in the subsequent smelting process can be reduced, thereby saving production costs, improving smelting efficiency, increasing production capacity, further reducing production costs, and being conducive to improving production efficiency and improving product quality.

Description

Technical Field

[0001] The utility model belongs to the technical field related to aluminum alloy smelting, and specifically relates to an aluminum alloy high thermal conductivity material smelting device. Background Art

[0002] Aluminum alloy high thermal conductivity material is a material with excellent thermal conductivity, usually made of aluminum alloy. Aluminum alloy has a high thermal conductivity coefficient, which enables it to transfer heat quickly and effectively during the heat transfer process. This material is usually used to manufacture radiators, heat conducting plates, heat dissipation modules and other products. It is widely used in electronic equipment, automotive industry, aerospace and other fields. Aluminum alloy high thermal conductivity material can effectively improve the heat dissipation efficiency of the equipment and ensure the stability and reliability of the equipment during operation. A smelting device is required to melt the aluminum alloy during the aluminum alloy processing process. When the smelting device is in use, the aluminum alloy is generally placed in the smelting device first, and then heated to melt the aluminum alloy, and finally the aluminum alloy liquid is cast into shape.

[0003] However, when using the existing smelting device, the aluminum alloy material to be smelted is usually directly placed into the smelting device. The volumes of these smelting materials are different, which may result in incomplete melting during the smelting process, affecting the processing quality and efficiency of the aluminum alloy. Utility Model Content

[0004] The utility model aims to provide an aluminum alloy high thermal conductivity material melting device to solve the problem that the existing melting device proposed in the above background technology usually directly puts the aluminum alloy material to be melted into the melting device when in use, and the volumes of these melted materials are different, resulting in the situation that they may not be completely melted during the melting process, affecting the processing quality and efficiency of the aluminum alloy.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum alloy high thermal conductivity material smelting device, comprising a smelting furnace and a plurality of supporting legs arranged at the bottom of the smelting furnace;

[0006] The bottom side of the smelting furnace is provided with an inlet for adding an oxidant, the side of the smelting furnace is provided with a heating device, a top cover is provided above the smelting furnace, a support rod is provided on the top cover, a connecting rod is provided at the top of the support rod, a pulling rod is provided on the connecting rod, a furnace cover is provided on the top cover, and a connecting block is provided on the furnace cover;

[0007] A feed channel is arranged on the top cover, a feed hopper is arranged above the feed channel, a pair of crushing rollers are arranged inside the feed channel, a driven gear and a rotating gear are arranged on one side of the two crushing rollers, a mounting plate is arranged outside the driven gear and the rotating gear, and a driving motor is arranged outside the mounting plate.

[0008] Preferably, the feed hopper is fixedly connected to the feed channel by screws, the feed hopper can be removed from the feed channel, and the bottom of the feed channel is welded to the top cover.

[0009] Preferably, both sides of the crushing roller are rotatably connected to both sides of the feed channel through a rotating shaft, and the outer side of the rotating shaft on one side of the crushing roller is welded to the driven gear and the rotating gear, and the driven gear is meshed with the rotating gear.

[0010] Preferably, the mounting plate is welded to the feed channel, a base is provided at the bottom of the drive motor, the drive motor is fixedly mounted on the mounting plate via the base, and the rotating shaft on the rotating gear is fixedly connected to the drive motor.

[0011] Preferably, a slope is provided at the bottom of the feed channel, and a discharge port is provided at the bottom of the feed channel, and the aluminum alloy material can slide out of the discharge port through the slope.

[0012] Preferably, a rotating plate is provided between the discharge ports, and both sides of the rotating plate are rotatably connected to the feed channel via rotating shafts, respectively, and the rotating plate can be opened and closed by rotating the rotating shafts.

[0013] Preferably, the support rod is welded to the top cover, the connecting rod is welded to the support rod, the pulling rod is rotatably connected to the connecting rod via a rotating shaft, the connecting block is welded to the furnace cover, and the connecting rod is movably connected to the connecting block.

[0014] Compared with the prior art, the utility model provides an aluminum alloy high thermal conductivity material melting device, which has the following beneficial effects:

[0015] 1. By setting the feed hopper, feed channel, crushing roller, driven gear, rotating gear, mounting plate and drive motor, the aluminum alloy material can be pre-crushed to make it easier to melt in the smelting furnace, thereby improving the smelting efficiency. The crushed material is more likely to be heated evenly, reducing the energy consumption and time in the smelting process. The function of the crushing roller can ensure that the aluminum alloy material is melted more evenly during the smelting process, avoiding the occurrence of slag or uneven smelting, which helps to improve the quality of the finished aluminum alloy smelting products and make them more in line with production requirements. By pre-crushing the aluminum alloy material, the energy consumption and time in the subsequent smelting process can be reduced, thereby saving production costs. Improving smelting efficiency can also increase production capacity and further reduce production costs. The device can realize the crushing processing of the aluminum alloy material, thereby processing the aluminum alloy material before adding it to the smelting furnace, which is conducive to improving production efficiency and improving product quality.

[0016] 2. Through the setting of the rotating plate, the feeding channel and the discharging port, the entire operation process of feeding and discharging is simplified. The operator only needs to control the feeding and discharging of the aluminum alloy material by rotating the rotating plate. There is no need for complicated operation steps, which reduces the difficulty of operation. The design of the device makes the feeding and discharging process smoother and more efficient. The aluminum alloy material can naturally slide into the melting furnace by gravity without the need for additional mechanical equipment or manpower, saving time and labor costs. The device has a simple structure and consists of a small number of parts, which improves the reliability and stability of the equipment, reduces the possibility of failure and maintenance, and reduces maintenance costs. The feeding and discharging are controlled by rotating the rotating plate, and the operation is convenient and flexible. The operator can control the feeding and discharging of the aluminum alloy material at any time as needed to ensure the continuity and efficiency of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 This is a schematic diagram of the internal structure of the feed channel of the utility model.

[0019] Figure 3 It is a side view of the feed channel of the utility model.

[0020] In the figure: 1. smelting furnace; 2. combustion aid adding port; 3. supporting foot; 4. top cover; 5. furnace cover; 6. heating device; 7. connecting rod; 8. connecting block; 9. pulling rod; 10. feeding channel; 11. feeding hopper; 12. crushing roller; 13. driven gear; 14. rotating gear; 15. base; 16. driving motor; 17. mounting plate; 18. rotating plate; 19. discharge port; 20. supporting rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides Figure 1-3 The device for melting aluminum alloy high thermal conductivity materials shown comprises a melting furnace 1 and a plurality of supporting legs 3 arranged at the bottom of the melting furnace 1;

[0023] A combustion-supporting agent adding port 2 is arranged on the bottom side of the smelting furnace 1, a heating device 6 is arranged on the side of the smelting furnace 1, a top cover 4 is arranged above the smelting furnace 1, a support rod 20 is arranged on the top cover 4, a connecting rod 7 is arranged on the top of the support rod 20, a pulling rod 9 is arranged on the connecting rod 7, a furnace cover 5 is arranged on the top cover 4, and a connecting block 8 is arranged on the furnace cover 5;

[0024] A feed channel 10 is provided on the top cover 4, a feed hopper 11 is provided above the feed channel 10, a pair of crushing rollers 12 are provided inside the feed channel 10, a driven gear 13 and a rotating gear 14 are provided on one side of the two crushing rollers 12, a mounting plate 17 is provided outside the driven gear 13 and the rotating gear 14, and a driving motor 16 is provided outside the mounting plate 17.

[0025] In this embodiment, the aluminum alloy smelting device is a device for heating the aluminum alloy material to the melting point and smelting it. The principle is to use a high-temperature heater (such as an electric furnace or a stove) to heat the aluminum alloy to make it reach the melting point, and then form it through an appropriate casting or casting process. The use of the aluminum alloy smelting device is as follows: clean the smelting device and the working area, prepare the required aluminum alloy material, put the aluminum alloy material into the smelting furnace 1, start the heating device 6, gradually heat it to a suitable temperature to melt it, and after the aluminum alloy is completely melted, stir or other treatments are performed as needed to ensure that the alloy composition is uniform. During the stirring and melting process, an oxidant can also be added to the smelting furnace 1 through the oxidant addition port 2 to help the aluminum alloy to melt better. By pulling the pull rod 9, the furnace cover 5 can be opened from the top cover 4 through the connecting block 8 and the connecting rod 7. Finally, according to specific production needs, the molten aluminum alloy is poured into the mold for casting or casting, and the finished product is taken out after cooling.

[0026] like Figure 1 and Figure 2 As shown, the feed hopper 11 is fixedly connected to the feed channel 10 by screws, the feed hopper 11 can be removed from the feed channel 10, the bottom of the feed channel 10 is welded to the top cover 4, the two sides of the crushing roller 12 are rotatably connected to the two sides of the feed channel 10 through the rotating shaft, the outer side of the rotating shaft on one side of the crushing roller 12 is welded to the driven gear 13 and the rotating gear 14, the driven gear 13 is meshed with the rotating gear 14, the mounting plate 17 is welded to the feed channel 10, and a base 15 is provided at the bottom of the driving motor 16, the driving motor 16 is fixedly installed with the mounting plate 17 through the base 15, and the rotating shaft on the rotating gear 14 is fixedly connected to the driving motor 16.

[0027] Preferably, through the arrangement of the feed hopper 11, the feed channel 10, the crushing roller 12, the driven gear 13, the rotating gear 14, the mounting plate 17 and the driving motor 16, the aluminum alloy smelting device needs to put the aluminum alloy material into the feed hopper 11, and then the driving motor 16 can be started to drive the rotating gear 14 to rotate counterclockwise. Since the rotating gear 14 and the driven gear 13 are meshed, the rotating gear 14 will drive the driven gear 13 to rotate counterclockwise when it rotates, so that the two crushing rollers 12 inside the feed channel 10 rotate relative to each other, and extrude and crush the aluminum alloy material added to the feed hopper 11. The device can use the crushing roller 12 to crush the aluminum alloy material before it is added to the smelting furnace 1, so as to prevent the aluminum alloy material from being too large in volume and failing to melt well during the smelting process in the smelting furnace 1, thereby causing slag or uneven smelting in the aluminum alloy liquid after smelting, which helps to improve the efficiency of the aluminum alloy smelting device and the quality of the aluminum alloy smelting products.

[0028] like Figure 3 As shown, a slope is provided at the bottom of the feed channel 10, and a discharge port 19 is provided at the bottom of the feed channel 10. The aluminum alloy material can slide out from the discharge port 19 through the slope. A rotating plate 18 is provided between the discharge ports 19. Both sides of the rotating plate 18 are rotatably connected to the feed channel 10 through a rotating shaft. The rotating plate 18 can be opened and closed by rotating the rotating shaft. The support rod 20 is welded to the top cover 4, the connecting rod 7 is welded to the support rod 20, the pulling rod 9 is rotatably connected to the connecting rod 7 through the rotating shaft, the connecting block 8 is welded to the furnace cover 5, and the connecting rod 7 is movably connected to the connecting block 8.

[0029] Preferably, through the arrangement of the rotating plate 18, the feed channel 10 and the discharge port 19, the crushed aluminum alloy material will fall into the feed channel 10. When it is necessary to add material to the smelting furnace 1, the furnace cover 5 can be opened, and the rotating plate 18 can be rotated downward from the discharge port 19 through the rotating shaft. At this time, the internal aluminum alloy material will slide into the smelting furnace 1 through the slope at the bottom of the feed channel 10 and the rotating plate 18. When the feeding is stopped, the rotating plate 18 can be rotated upward through the rotating shaft, and the rotating plate 18 can be rotated to the discharge port 19, and the discharge port 19 can be closed to prevent the aluminum alloy material inside the discharge channel 10 from sliding out. The arrangement of this device can simplify the feeding process of the aluminum alloy material, and has a simple structure and is easy to operate.

[0030] Optionally, the feed hopper 11 is installed above the feed channel 10 by screws. When the crushing roller 12 is damaged or stuck, the feed hopper 11 can be removed to repair the crushing roller 12.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for melting aluminum alloy high thermal conductivity materials, comprising a melting furnace (1) and a plurality of supporting legs (3) arranged at the bottom of the melting furnace (1); The bottom side of the smelting furnace (1) is provided with an oxidant addition port (2), the side of the smelting furnace (1) is provided with a heating device (6), a top cover (4) is provided above the smelting furnace (1), a support rod (20) is provided on the top cover (4), a connecting rod (7) is provided at the top end of the support rod (20), a pulling rod (9) is provided on the connecting rod (7), a furnace cover (5) is provided on the top cover (4), and a connecting block (8) is provided on the furnace cover (5); Features: A feed channel (10) is provided on the top cover (4), a feed hopper (11) is provided above the feed channel (10), a pair of crushing rollers (12) are provided inside the feed channel (10), a driven gear (13) and a rotating gear (14) are provided on one side of the two crushing rollers (12), a mounting plate (17) is provided on the outside of the driven gear (13) and the rotating gear (14), and a driving motor (16) is provided on the outside of the mounting plate (17).

2. The aluminum alloy high thermal conductivity material melting device according to claim 1, characterized in that: The feed hopper (11) is fixedly connected to the feed channel (10) by means of screws; the feed hopper (11) can be removed from the feed channel (10); and the bottom of the feed channel (10) is welded to the top cover (4).

3. The aluminum alloy high thermal conductivity material melting device according to claim 2, characterized in that: The two sides of the crushing roller (12) are rotatably connected to the two sides of the feed channel (10) via a rotating shaft, respectively; the outer side of the rotating shaft on one side of the crushing roller (12) is welded to a driven gear (13) and a rotating gear (14); and the driven gear (13) is meshed with the rotating gear (14).

4. The aluminum alloy high thermal conductivity material melting device according to claim 3 is characterized in that: The mounting plate (17) is welded to the feed channel (10); a base (15) is provided at the bottom of the driving motor (16); the driving motor (16) is fixedly mounted on the mounting plate (17) via the base (15); and the rotating shaft on the rotating gear (14) is fixedly connected to the driving motor (16).

5. The aluminum alloy high thermal conductivity material melting device according to claim 1, characterized in that: The bottom of the feed channel (10) is provided with a slope, and the bottom of the feed channel (10) is provided with a discharge port (19), and the aluminum alloy material can slide out of the discharge port (19) through the slope.

6. The aluminum alloy high thermal conductivity material melting device according to claim 5, characterized in that: A rotating plate (18) is provided between the discharge ports (19), and both sides of the rotating plate (18) are rotatably connected to the feed channel (10) via rotating shafts, respectively. The rotating plate (18) can be opened and closed by rotating the rotating shafts.

7. The aluminum alloy high thermal conductivity material melting device according to claim 1, characterized in that: The support rod (20) is welded to the top cover (4), the connecting rod (7) is welded to the support rod (20), the pulling rod (9) is rotatably connected to the connecting rod (7) via a rotating shaft, the connecting block (8) is welded to the furnace cover (5), and the connecting rod (7) is movably connected to the connecting block (8).

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