A rubber tensile testing machine for rubber production
By adopting a transverse rod and fixture structure in the rubber tensile testing machine, combined with the detection of tensile gauge and displacement sensor, the problems of low measurement accuracy and insufficient safety of the existing testing machine are solved, and high-precision and safe rubber tensile testing are achieved.
Patent Information
- Application Number
- CN202420369922.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-02-28
AI Technical Summary
When the existing rubber tensile testing machines detect the tensile length of rubber plastic strips, they are prone to errors, resulting in low measurement accuracy. During the test, excessive tension may cause material to break down, endangering the safety of staff.
A rubber tensile testing machine is designed, adopting a transverse rod and fixture structure, clamping and stretching the rubber through the movement of the transverse rod, and using a tensile gauge and displacement sensor to detect tension and displacement changes to ensure the accuracy and safety of the test.
The tensile testing accuracy of rubber is improved, ensuring the safety of the test process and preventing material breakage from causing harm to staff.
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Figure CN222719308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material detection, in particular to a rubber tensile testing machine used in rubber production. Background Art
[0002] Rubber is an elastic polymer that can be obtained from the sap of some plants or artificially produced. According to the different ways of making it, rubber can be divided into two categories: synthetic rubber and natural rubber. It has quite a lot of applications and products, such as tires, gaskets, etc. Rubber cultivation is mainly concentrated in Southeast Asia, such as Thailand, Malaysia, and Indonesia. The rubber industry is one of the important basic industries of the national economy. It not only provides people with daily necessities, medical and other light industrial rubber products that are indispensable in daily life, but also provides various rubber production equipment or rubber parts to heavy industries and emerging industries such as mining, transportation, construction, machinery, and electronics.
[0003] After searching, a rubber tensile testing machine for rubber production is mentioned in the application number CN202022581150.X, which relates to the field of material testing technology. In view of the fact that the existing test device is not stable enough to fix the rubber plastic strip, the measurement accuracy is low, and during the test, if the pulling force is too large, it is easy to cause the material to break and cause harm to the staff, and the safety performance of the test cannot be improved, the following scheme is proposed, including a first fixed frame, the inner wall of the first fixed frame is rotatably connected to a first rotating rod, and the outer walls of both ends of the first rotating rod are fixed with first bevel gears, and a motor is fixed on one side of the first fixed frame, and the output shaft of the motor passes through a side of the first fixed frame and is connected to one end of the first rotating rod. The utility model is simple to operate and easy to use. It can not only firmly fix the rubber plastic strip, but also has high measurement accuracy. In the test process, it protects the staff to prevent the material from breaking and causing harm to people.
[0004] Although the above solution solves the problems mentioned in the background technology, it still has the following shortcomings: the rubber tensile testing machine detects the stretched length by a tape measure, but this detection method is prone to errors in the detection process, which in turn causes inaccurate detection of the stretched length. Utility Model Content
[0005] The utility model aims to provide a rubber tensile testing machine used in rubber production to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A rubber tensile testing machine for rubber production comprises a machine base, wherein fixing frames are fixedly installed on the left and right sides of the top of the machine base, a top frame is fixedly installed on the top of the fixing frames, guide rails are arranged on the inner sides of the two fixing frames, a threaded block is arranged between the two fixing frames and inside the guide rails, a threaded rod is arranged inside the two threaded blocks, a transverse rod is connected between the two threaded blocks, an upper clamp is fixedly installed at the middle position of the bottom of the transverse rod, a displacement sensor and a dynamometer are respectively arranged on the left and right sides of the bottom of the transverse rod, a pull rope is connected below the dynamometer, and a lower clamp is fixedly installed on the top of the machine base and below the upper clamp.
[0008] As a preferred solution of the utility model, a first pulley is sleeved on the outer side of the top of the two threaded rods, a first belt is connected to the outer side of the first pulley, a second pulley and a third pulley are respectively connected to the side of the first belt away from the first pulley, and a pulley motor is arranged above the second pulley and the third pulley.
[0009] As a preferred solution of the utility model, the two first belts are transmission connected to the first pulley on one side thereof, and the two first belts are transmission connected to the second pulley and the third pulley on the other side thereof.
[0010] As a preferred solution of the utility model, the top of the dynamometer and the bottom of the transverse rod are fixedly installed, and the bottom of the dynamometer is connected to the top of the pull rope through a hook, and the bottom of the pull rope and the top of the base are fixedly installed.
[0011] As a preferred solution of the utility model, a controller is embedded and installed on the base surface of the machine base, and the controller is electrically connected to the tension meter and the displacement sensor respectively.
[0012] As a preferred solution of the utility model, an alarm is fixedly installed on the outer end of the fixing frame located on one side, and the alarm is electrically connected to the controller.
[0013] As a preferred solution of the utility model, the upper clamp and the lower clamp include a first clamp and a second clamp, a locking piece is connected to the first clamp, and a clamp is also connected to one side of the locking piece.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] In the utility model, a rubber tensile testing machine for rubber production is provided. When the rubber tensile testing machine is used, the clamped rubber is stretched by moving the transverse rod upward. During the stretching process, a tensile force meter is used to detect the change of the tensile force, and a displacement sensor is used to detect the change of the displacement during the pulling process, so that the tensile strength of the rubber can be accurately tested. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 3 It is a three-dimensional structural schematic diagram of the first clamping plate and the second clamping plate of the utility model;
[0019] Figure 4 It is a side structural schematic diagram of the first clamping plate and the second clamping plate of the utility model.
[0020] In the figure: 1. base; 2. fixing frame; 3. top frame; 4. guide rail; 5. threaded block; 6. transverse rod; 7. threaded rod; 8. upper clamp; 9. displacement sensor; 10. dynamometer; 11. pull rope; 12. lower clamp; 13. first pulley; 14. first belt; 15. second pulley; 16. third pulley; 17. pulley motor; 18. controller; 19. alarm; 20. first clamp; 21. second clamp; 22. locking piece; 23. clamp. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0022] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively with reference to the relevant drawings below. Several embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0025] For examples, see Figure 1-4 , the utility model provides a technical solution:
[0026] A rubber tensile testing machine for rubber production comprises a machine base 1, fixed frames 2 are fixedly installed on the left and right sides of the top of the machine base 1, a top frame 3 is fixedly installed on the top of the fixed frames 2, a guide track 4 is arranged on the inner sides of the two fixed frames 2, a threaded block 5 is arranged between the two fixed frames 2 and inside the guide track 4, a threaded rod 7 is arranged inside the two threaded blocks 5, a transverse rod 6 is connected between the two threaded blocks 5, an upper clamp 8 is fixedly installed at the middle position of the bottom of the transverse rod 6, a displacement sensor 9 and a dynamometer 10 are respectively arranged on the left and right sides of the bottom of the transverse rod 6, a pull rope 11 is connected below the dynamometer 10, and a lower clamp 12 is fixedly installed on the top of the machine base 1 and below the upper clamp 8.
[0027] For details, please refer to Figure 1 as well as Figure 2 The top outer sides of the two threaded rods 7 are sleeved with a first pulley 13, the outer side of the first pulley 13 is connected with a first belt 14, the side of the first belt 14 away from the first pulley 13 is respectively connected with a second pulley 15 and a third pulley 16, and a pulley motor 17 is arranged above the second pulley 15 and the third pulley 16; the two first belts 14 are connected to the first pulley 13 on one side thereof, and the two first belts 14 are connected to the second pulley 15 and the third pulley 16 on the other side thereof;
[0028] In this embodiment, the pulley motor 17 is started to drive the second pulley 15 and the third pulley 16 below to rotate synchronously, and then the first belts 14 on both sides drive the first pulleys 13 on both sides to rotate, and then the first pulley 13 drives the threaded rod 7 below to rotate, and then drives the threaded block 5 to move up and down, so that the upper and lower positions of the transverse rod 6 and the upper clamp 8 can be changed to cooperate with the lower clamp 12 below to adapt to rubber materials of different sizes for testing.
[0029] For details, please refer to Figure 1 as well as Figure 2 The top of the dynamometer 10 and the bottom of the transverse rod 6 are fixedly installed, and the bottom of the dynamometer 10 is connected to the top of the pull rope 11 through a hook, and the bottom of the pull rope 11 and the top of the base 1 are fixedly installed; a controller 18 is embedded and installed on the base surface of the base 1, and the controller 18 is electrically connected to the dynamometer 10 and the displacement sensor 9 respectively; an alarm 19 is fixedly installed on the outer end of the fixing frame 2 on one side, and the alarm 19 is electrically connected to the controller 18;
[0030] In this embodiment, when the upper clamp 8 pulls the rubber upward, the dynamometer 10 is used to detect the change in tension, and the displacement sensor 9 is used to detect the upward displacement distance, thereby realizing the detection of the stretching distance to achieve the purpose of rubber stretching test.
[0031] For details, please refer to Figure 1 , Figure 2 , Figure 3 as well as Figure 4 The upper clamp 8 and the lower clamp 12 include a first clamp plate 20 and a second clamp plate 21. A locking member 22 is connected to the first clamp plate 20, and a clamp plate 23 is connected to one side of the locking member 22.
[0032] In this embodiment, the rotation of the locking member 22 drives the movement of the clamping plate 23 to clamp and fix the rubber material.
[0033] The working process of the utility model is as follows: when the rubber tensile testing machine for rubber production is used, firstly, the pulley motor 17 is started to drive the second pulley 15 and the third pulley 16 below to rotate synchronously, and then the first belts 14 on both sides drive the first pulleys 13 on both sides to rotate, and then the first pulley 13 drives the threaded rod 7 below to rotate, and then drives the threaded block 5 to move up and down, so that the upper and lower positions of the transverse rod 6 and the upper clamp 8 can be changed to cooperate with the lower clamp 12 below to adapt to rubber materials of different sizes for testing, and then the rotation of the locking member 22 drives the movement of the clamping plate 23 to achieve the clamping of the rubber material in the upper and lower positions. It is tightly fixed to facilitate subsequent stretching. Before stretching, the displacement sensor 9 and the dynamometer 10 are cleared. During the stretching process, the upper clamp 8 moves upward slowly. In the process of the upper clamp 8 pulling the rubber upward, the dynamometer 10 is used to detect the change in tension. At the same time, the displacement sensor 9 is used to detect the displacement distance of the upward movement, so as to detect the stretching distance, so as to achieve the purpose of rubber stretching test. When the rubber breaks due to stretching, the tension of the dynamometer 10 changes greatly instantly. At this time, a value is read out by the displacement sensor 9, which is the maximum value of the stretching that the rubber can withstand. At the same time, the upper clamp 8 will stop moving upward.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rubber tensile testing machine for rubber production, comprising a machine base (1), characterized in that: A fixing frame (2) is fixedly installed on the left and right sides of the top of the machine base (1), a top frame (3) is fixedly installed on the top of the fixing frame (2), a guide track (4) is arranged on the inner side of the two fixing frames (2), a threaded block (5) is arranged between the two fixing frames (2) and inside the guide track (4), a threaded rod (7) is arranged inside the two threaded blocks (5), a transverse rod (6) is connected between the two threaded blocks (5), an upper clamp (8) is fixedly installed at the middle position of the bottom of the transverse rod (6), a displacement sensor (9) and a tension meter (10) are respectively arranged on the left and right sides of the bottom of the transverse rod (6), a pull rope (11) is connected below the tension meter (10), and a lower clamp (12) is fixedly installed on the top of the machine base (1) and below the upper clamp (8).
2. A rubber tensile testing machine for rubber production according to claim 1, characterized in that: A first pulley (13) is sleeved and connected to the outer side of the top of the two threaded rods (7), a first belt (14) is connected to the outer side of the first pulley (13), a second pulley (15) and a third pulley (16) are respectively connected to the side of the first belt (14) away from the first pulley (13), and a pulley motor (17) is arranged above the second pulley (15) and the third pulley (16).
3. A rubber tensile testing machine for rubber production according to claim 2, characterized in that: The two first belts (14) are connected in transmission with the first pulley (13) on one side thereof, and the two first belts (14) are connected in transmission with the second pulley (15) and the third pulley (16) on the other side thereof.
4. The rubber tensile testing machine for rubber production according to claim 1, characterized in that: The top of the dynamometer (10) and the bottom of the transverse rod (6) are fixedly installed, and the bottom of the dynamometer (10) is connected to the top of the pull rope (11) through a hook, and the bottom of the pull rope (11) and the top of the machine base (1) are fixedly installed.
5. The rubber tensile testing machine for rubber production according to claim 1, characterized in that: A controller (18) is embedded and installed on the base surface of the machine base (1), and the controller (18) is electrically connected to the tension meter 1 (0) and the displacement sensor (9) respectively.
6. The rubber tensile testing machine for rubber production according to claim 1, characterized in that: An alarm (19) is fixedly mounted on the outer end of the fixing frame (2) located on one side, and the alarm (19) is electrically connected to the controller (18).
7. The rubber tensile testing machine for rubber production according to claim 1, characterized in that: The upper clamp (8) and the lower clamp (12) include a first clamp (20) and a second clamp (21), a locking member (22) is connected to the first clamp (20), and a clamp (23) is connected to one side of the locking member (22).
Citation Information
Patent Citations
Rubber tensile testing machine for rubber production
CN213580375U