A digital tube testing device

By designing digital tube testing equipment, using horizontal transmission devices, vacuum adsorption devices and testing devices, the problems of low testing efficiency and low degree of automation in traditional digital tubes are solved, and efficient and accurate automated testing is achieved.

CN222719666UActive Publication Date: 2025-04-04DONGGUAN TONGHANG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421087281.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-04-04
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

In the production of digital tubes, the traditional digital tube testing process relies on manual operations, is low in efficiency and prone to errors, and has low degree of automation.

Method used

A digital tube testing equipment is designed, including a horizontal transmission device, a vacuum adsorption device and a test device. The horizontal transmission device conveys the digital tube circuit board along the X-axis direction, the vacuum adsorption device is used for positioning, and the test device conducts electrical testing above.

Benefits of technology

It realizes full automation of digital tube detection, improves testing accuracy and efficiency, and reduces manual operation errors.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This invention discloses a digital tube testing device, including a base. The platform of the base is equipped with the following devices: a horizontal conveying device for horizontally conveying the digital tube circuit board along the X-axis of the platform; a vacuum adsorption device, disposed within the horizontal conveying device, for adsorbing and positioning the digital tube circuit board on the horizontal conveying device; and a testing device, disposed above the horizontal conveying device, for performing electrical tests on the digital tube circuit board adsorbed and positioned on the horizontal conveying device. This digital tube testing device uses a horizontal conveying device and a vacuum adsorption device to convey and position the digital tube circuit board, resulting in a simple design, high testing efficiency, and reduced digital tube production costs.
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Description

Technical Field

[0001] The utility model relates to the field of digital tube production equipment, in particular to digital tube testing equipment. Background Art

[0002] In the production of digital tubes, the traditional digital tube testing process generally adopts manual methods to use multimeters for testing, which is labor-intensive, prone to errors, and has low digital tube testing efficiency. In addition, when testing digital tubes, the operator needs to manually power on the digital tubes, and manually place them in a designated position for fixing and testing, which is a cumbersome operation. In view of the above problems, it is necessary to improve the digital tube testing technology. Utility Model Content

[0003] In order to solve the above-mentioned problems of low production efficiency and low automation of digital tube testing, the utility model provides a digital tube testing device.

[0004] To this end, a digital tube testing device of the utility model adopts the following technical solution:

[0005] A digital tube testing device comprises a machine base, on the platform of which the following devices are arranged: a horizontal conveying device, arranged along the X-axis direction of the platform of the machine base, and used to convey the digital tube circuit board in the horizontal direction; a vacuum adsorption device, arranged in the horizontal conveying device, and used to adsorb and position the digital tube circuit board on the horizontal conveying device; a testing device, arranged above the horizontal conveying device, and used to perform electrical testing on the digital tube circuit board adsorbed and positioned on the horizontal conveying device.

[0006] Preferably, the horizontal conveying device includes a conveying platform, a conveyor belt, a driving motor and two tensioning rollers. The conveying platform is horizontally arranged along the X-axis direction. The two tensioning rollers are rotatably arranged at both ends of the conveying platform. The conveyor belt is sleeved on the two tensioning rollers and tensioned by the tensioning rollers. The driving motor is arranged on one side of the conveying platform and connected to the conveyor belt. The conveyor belt is provided with vacuum through holes arranged in an array.

[0007] Preferably, the horizontal conveying device also includes a fixed limit baffle and an adjustable limit baffle, the fixed limit baffle is installed on one side of the conveying platform along the X-axis direction, and the adjustable limit baffle is installed on the other side of the conveying platform, and the adjustable limit baffle and the fixed limit baffle are arranged in parallel.

[0008] Preferably, an open groove is provided on one side of the adjustable limit baffle along the Y-axis direction, and the open groove is connected to a fixing part provided on the conveying platform of the horizontal conveying device. The fixing part can move forward and backward relative to the open groove of the adjustable limit baffle, so as to adjust the distance between the fixed limit baffle and the adjustable limit baffle.

[0009] Preferably, the vacuum adsorption device includes a vacuum suction cup, which is located in the plane where the conveying platform of the horizontal conveying device is located. The vacuum suction cup is connected to one end of a pipe interface arranged on one side of the conveying platform through a vacuum tube, and the other end of the pipe interface is connected to a vacuum pump. The vacuum through hole on the conveyor belt of the horizontal conveying device is connected to the air cavity opened on the vacuum suction cup.

[0010] Preferably, the testing device includes a bracket, a three-axis manipulator and a test needle assembly. The two ends of the bracket are bridged on the platform of the machine base on both sides of the conveying platform of the horizontal conveying device. The three-axis manipulator is installed on the upper platform of the bracket, and the test needle assembly is fixed on the free end of the three-axis manipulator.

[0011] Preferably, the testing device further comprises a camera, which is fixed at the free end of the three-axis manipulator and is used to collect image information of the wiring end of the digital tube circuit board on the conveyor belt of the horizontal conveying device.

[0012] Preferably, the test pin assembly comprises a fixed block, on which a plurality of elastic pins are arranged, and the lower ends of the elastic pins are connected with probes for electrically connecting the wiring ends of the digital tube circuit board on the conveyor belt.

[0013] The implementation of the digital tube testing device of the utility model has the following beneficial technical effects:

[0014] The digital tube testing equipment of the utility model adopts a horizontal conveying device and a vacuum adsorption device to convey and position the digital tube circuit board. The testing device accurately aligns the wiring end of the digital tube circuit board to perform electrical testing. The fully automated design structure has high testing accuracy and greatly improves the digital tube detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 This is a structural schematic diagram of a digital tube testing device according to an embodiment of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the horizontal conveying device and the vacuum adsorption device of the digital tube testing equipment of the embodiment of the utility model;

[0018] Figure 3 It is a structural schematic diagram of a test pin assembly of a test device of a digital tube test device according to an embodiment of the utility model.

[0019] Reference numerals:

[0020] Machine base-1 Horizontal conveyor-2

[0021] Conveyor platform-21 Conveyor belt-22 Vacuum hole-221

[0022] Driving motor-23 Tensioning roller-24 Fixed limit baffle-25

[0023] Adjust the limit baffle-26 Opening slot-261 Fixing piece-27

[0024] Vacuum adsorption device-3 Vacuum suction cup-31 Pipe interface-32

[0025] Test device-4 Bracket-41 Three-axis manipulator-42

[0026] Test needle assembly-43 Fixing block-431 Elastic needle-432

[0027] Probe-433 DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example

[0030] See also Figure 1 The digital tube test equipment of the utility model comprises a base 1, a virtual X-axis and a Y-axis are arranged on the platform of the base 1, and the following devices are arranged on the platform of the base 1: a horizontal conveying device 2, a vacuum adsorption device 3, a test device 4 and a controller, and the horizontal conveying device 2, the vacuum adsorption device 3 and the test device 4 are electrically connected to the controller respectively. Among them, the horizontal conveying device 2 is used to horizontally convey the digital tube circuit board along the X-axis direction of the platform of the base 1; the vacuum adsorption device 3 is arranged in the horizontal conveying device 2, and is used to adsorb and position the digital tube circuit board on the horizontal conveying device 2; the test device 4 is arranged above the horizontal conveying device 2, and is used to perform electrical testing on the digital tube circuit board adsorbed and positioned on the horizontal conveying device 2.

[0031] like Figure 1 and Figure 2As shown, the horizontal conveying device 2 includes a conveying platform 21, a conveyor belt 22, a driving motor 23 and two tensioning rollers 24. The conveying platform 21 is horizontally arranged along the X-axis direction. The two tensioning rollers 24 are rotatably arranged at both ends of the conveying platform 21. The conveyor belt 22 is sleeved on the two tensioning rollers 24 and tensioned by the tensioning rollers 24. The digital tube circuit board is placed on the upper surface of the conveyor belt 22. The driving motor 23 is arranged on one side of the conveying platform 21 and connected to the conveyor belt 22. The driving motor 23 is used to drive the conveyor belt 22 to transmit. The conveyor belt 22 is provided with vacuum through holes 221 arranged in an array.

[0032] like Figure 1 As shown, the horizontal conveying device 2 also includes a fixed limit baffle 25 and an adjustable limit baffle 26, which are used to limit the position of the digital tube circuit board on the conveyor belt 22. The fixed limit baffle 25 is installed on one side of the conveying platform 21 along the X-axis direction, and the adjustable limit baffle 26 is installed on the other side of the conveying platform 21. The adjustable limit baffle 26 and the fixed limit baffle 25 are arranged in parallel, and the distance between the two can be adjusted to accommodate digital tube circuit boards of different sizes.

[0033] like Figure 1 As shown, an opening slot 261 is provided along the Y-axis direction on the outer side of the adjustment limit baffle 26, and there are multiple opening slots 261. The opening slot 261 of the adjustment limit baffle 26 is connected to a fixing member 27 provided on the conveying platform 21 of the horizontal conveying device 2. The fixing member 27 can move forward and backward relative to the opening slot 261 of the adjustment limit baffle 26. The fixing member 27 can be a bolt, and through the locking of the bolt, it is used to adjust the distance between the fixed limit baffle 25 and the adjustment limit baffle 26. When in use, the fixing member 27 is loosened, and the opening slot 261 of the adjustment limit baffle 26 moves forward and backward along the Y-axis relative to the fixing member 27. After determining the distance between the adjustment limit baffle 26 and the fixed limit baffle 25, the fixing member 27 in the opening slot 261 is tightened to fix the adjustment limit baffle 26 on the conveying platform 21.

[0034] like Figure 1 and Figure 2 As shown, the true suction device 3 includes a vacuum suction cup 31, which has an air cavity. The vacuum suction cup 31 is located in the plane where the conveying platform 21 of the horizontal conveying device 2 is located. The vacuum suction cup 31 is connected to one end of a pipe interface 32 arranged on one side of the conveying platform 21 through a vacuum tube. The other end of the pipe interface 32 is connected to a vacuum pump. The vacuum through hole 221 on the conveyor belt 22 of the horizontal conveying device 2 is connected to the air cavity on the vacuum suction cup 31. When in use, when the digital tube circuit board on the conveyor belt 22 of the horizontal conveying device 2 is transferred to the top of the vacuum suction cup 31 of the true suction device 3, the conveyor belt 22 stops moving, and the vacuum through hole 221 on the conveyor belt 22 is connected to the air cavity on the vacuum suction cup 31. The digital tube circuit board is fixed on the conveyor belt 22 by vacuum suction, which is convenient for the next test operation.

[0035] like Figure 1 As shown, the test device 4 includes a bracket 41, a three-axis manipulator 42 and a test needle assembly 43. The bracket 41 is an inverted U-shaped structure. The two ends of the bracket 41 are connected to the platform of the base 1 on both sides of the conveying platform 21 of the horizontal conveying device 2 along the Y axis. The three-axis manipulator 42 is installed on the upper platform of the bracket 41, and the test needle assembly 43 is fixed to the free end of the three-axis manipulator 42. The test device 4 also includes a camera 44, which is fixed to the free end of the three-axis manipulator 42 and is used to collect image information of the wiring end of the digital tube circuit board on the conveyor belt 22 of the horizontal conveying device 2. Among them, the three-axis manipulator 42 includes an X-axis slide rail, a Y-axis slide rail and a Z-axis slide rail. On the upper platform of the bracket 41, it can move along the XYZ axis direction with high efficiency.

[0036] like Figure 3 As shown, the test needle assembly 43 includes a fixed block 431 on which a plurality of elastic needles 432 are arranged. The lower ends of the elastic needles 432 are connected to a plurality of probes 433 for electrically connecting the wiring ends of the digital tube circuit board on the conveyor belt 22 .

[0037] The working principle of the digital tube testing equipment of the present invention is as follows: the digital tube circuit board to be tested is placed on the conveyor belt 22 of the horizontal conveying device 2; when the digital tube circuit board on the conveyor belt 22 moves to above the vacuum suction cup 31 of the true suction adsorption device 3, the conveyor belt 22 stops moving forward, and the vacuum suction cup 31 tightly adsorbs the digital tube circuit board through the vacuum through hole 221 on the conveyor belt 22; at this time, the probe 433 of the test needle assembly 43 of the testing device 4, driven by the three-axis manipulator 42, is aligned with the wiring end of the digital tube circuit board and abuts against it, so as to conduct a power-on test on the digital tube circuit board.

[0038] Beneficial technical effects: A horizontal conveying device and a vacuum adsorption device are used to convey and position the digital tube circuit board. The testing device is precisely aligned with the wiring end of the digital tube circuit board for power-on testing. The fully automated design structure has high testing accuracy and greatly improves the digital tube detection efficiency.

[0039] The specific embodiments described herein are merely examples of the purpose of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the purpose of the present invention or exceed the scope defined by the attached claims.

Claims

1. A digital tube testing device, comprising a base, characterized in that: The platform of the base is provided with the following devices: A horizontal conveying device is arranged along the X-axis direction of the platform of the machine base and is used to convey the digital tube circuit board in the horizontal direction; A vacuum adsorption device is arranged in the horizontal conveying device and is used to adsorb and position the digital tube circuit board on the horizontal conveying device; The testing device is arranged above the horizontal conveying device and is used for performing electrical testing on the digital tube circuit board adsorbed and positioned on the horizontal conveying device.

2. The digital tube testing device according to claim 1, characterized in that: The horizontal conveying device includes a conveying platform, a conveyor belt, a driving motor and two tensioning rollers. The conveying platform is horizontally arranged along the X-axis direction. The two tensioning rollers are rotatably arranged at both ends of the conveying platform. The conveyor belt is sleeved on the two tensioning rollers and tensioned by the tensioning rollers. The driving motor is arranged on one side of the conveying platform and connected to the conveyor belt. Vacuum through holes are arranged in an array on the conveyor belt.

3. The digital tube testing device according to claim 2, characterized in that: The horizontal conveying device also includes a fixed limit baffle and an adjustable limit baffle. The fixed limit baffle is installed on one side of the conveying platform along the X-axis direction, and the adjustable limit baffle is installed on the other side of the conveying platform. The adjustable limit baffle and the fixed limit baffle are arranged in parallel.

4. The digital tube testing device according to claim 3, characterized in that: An open groove is provided on one side of the adjustable limit baffle along the Y-axis direction, and the open groove is connected to a fixing member provided on the conveying platform of the horizontal conveying device. The fixing member can move forward and backward relative to the open groove of the adjustable limit baffle, and is used to adjust the distance between the fixed limit baffle and the adjustable limit baffle.

5. The digital tube testing device according to claim 4, characterized in that: The vacuum adsorption device includes a vacuum suction cup, which is located in the plane where the conveying platform of the horizontal conveying device is located. The vacuum suction cup is connected to one end of a pipe interface arranged on one side of the conveying platform through a vacuum tube. The other end of the pipe interface is connected to a vacuum pump. The vacuum through hole on the conveyor belt of the horizontal conveying device is connected to the air cavity opened on the vacuum suction cup.

6. The digital tube testing device according to claim 5, characterized in that: The testing device includes a bracket, a three-axis manipulator and a test needle assembly. The two ends of the bracket are straddled on the platforms of the machine base on both sides of the conveying platform of the horizontal conveying device. The three-axis manipulator is installed on the upper platform of the bracket, and the test needle assembly is fixed on the free end of the three-axis manipulator.

7. The digital tube testing device according to claim 6, characterized in that: The testing device also includes a camera, which is fixed to the free end of the three-axis manipulator and is used to collect image information of the wiring end of the digital tube circuit board on the conveyor belt of the horizontal conveying device.

8. The digital tube testing device according to claim 7, characterized in that: The test pin assembly comprises a fixed block on which a plurality of elastic pins are arranged. The lower ends of the elastic pins are connected with probes for electrically connecting the wiring ends of the digital tube circuit board on the conveyor belt.