A thermoplastic device for cable production
By designing protective sleeves and ball structures in thermoplastic devices and combining with the rapid replacement mechanism, the problem of cable rupture due to excessive bending angle during the shaping process is solved, the integrity of the cable and long-term performance are guaranteed, and the maintenance efficiency and service life of the equipment are improved.
Patent Information
- Application Number
- CN202420476719.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-12
AI Technical Summary
During the cable shaping process of existing thermoplastic devices, especially in the corners or bent parts, there is a lack of effective transition protection measures, which leads to the cable being easily broken or structurally damaged due to excessive bending angles, affecting the integrity and long-term use performance of the cable.
A thermoplastic device for cable production is designed, using a protective sleeve and a ball structure. Through the bending transition of the protective sleeve, the bending angle of the cable is avoided, and the ball reduces the cable movement resistance and reduces wear. At the same time, a quick replacement mechanism is set up to facilitate the replacement and maintenance of the winding rod.
It effectively avoids cracking or structural damage caused by excessive bending angles during the shaping process of cables, ensures the integrity and long-term use performance of cables, reduces cable wear and equipment energy consumption, and improves equipment maintenance efficiency.
Smart Images

Figure CN222720129U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermoplastic devices, in particular to a thermoplastic device for cable production. Background Art
[0002] When using rolled network cables, it often happens that the cables are curled and move around everywhere. The curled cables are entangled with each other and cannot fit well on the surface of the equipment. This requires a thermoplastic device to correct the cables.
[0003] Publication number CN211225831U discloses a cable shaping device for the Internet, including a support frame and two mounting plates mounted on the support frame via a rotating shaft, a plurality of winding rods for winding cables are arranged between the two mounting plates, a fixing frame is fixedly mounted on the support frame, a shaping mechanism is installed on the fixing frame, the shaping mechanism includes a shaping frame mounted on the fixing frame, a heating element is arranged in the shaping frame, and a wire hole is opened in the heating element. Although this kind of thermoplastic device can correct the cable to become straight, this kind of thermoplastic device has a technical problem in the cable shaping process, that is, when the cable passes through the shaping device, especially at the corner or curved part, due to the lack of effective transition protection measures, the cable is prone to rupture of the outer skin or damage to the internal structure due to excessive bending angles. This damage not only affects the integrity of the cable and reduces its long-term performance, but also may cause safety hazards. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of the utility model is to solve the technical problems raised in the above background technology.
[0005] The utility model adopts the following technical scheme: a thermoplastic device for cable production, comprising a support frame, a motor is fixedly installed on the side of the support frame, a slide rail is fixedly installed on the top surface of the support frame, a mounting plate is installed on the output end of the motor, a winding rod is fixedly installed on the side of the mounting plate, a molding frame is slidably connected to the surface of the slide rail, a heating plate is fixedly installed on the inner side of the molding frame, a side block is fixedly installed on the side of the molding frame, a rotating rod is rotatably connected to the inner side of the side block, a top block is fixedly installed on the top of the rotating rod, a limiting bolt is penetrated through the top surface of the top block, a limiting hole A and a limiting hole B are provided on the top surface of the side block, a mounting frame is fixedly installed on the surface of the rotating rod, a protective cover is fixedly installed on the side of the mounting frame, and a ball is rollingly connected to the inner side of the protective cover.
[0006] Preferably, the balls are evenly distributed on the inner side of the protective cover, and the bottom end of the protective cover is provided with rounded corners.
[0007] Preferably, the mounting frame is an "L"-shaped structure, and the supporting frame is a "U"-shaped structure.
[0008] Preferably, the winding rods are arranged in a circle on the side of the mounting plate.
[0009] Preferably, a mounting mechanism is provided on the side of the mounting plate, and the mounting mechanism includes a fixed shaft and an insert block, the fixed shaft is installed at the output end of the motor, the insert block is fixedly installed on the side of the mounting plate, a slot is provided on the surface of the insert block, and hand-tightening bolts are inserted on the bottom of the fixed shaft and the insert block. Here, the winding rod can be easily maintained.
[0010] Preferably, a handle is fixedly mounted on the bottom end of the hand-tightening bolt, and the handle is made of austenitic stainless steel. Here, the hand-tightening bolt can be screwed out without tools.
[0011] Preferably, the plug block and the slot are both in a "T"-shaped structure.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, when actually used, the cable is wound on the winding rod, and then one end of the cable is inserted into the protective cover and the shaping frame, and finally the cable is passed out from the rear end of the shaping frame, and then the cable is heated by the heating plate, at which time the cable can be softened and shaped, and then the winding rod is driven by the motor to input the cable into the shaping frame for thermoplastic processing. In this way, during the processing, the bending transition of the protective cover can avoid the cable from being damaged due to excessive bending angle, and the ball bearing can further reduce the movement resistance of the cable through the protective cover to prevent the wear of the cable. At the same time, when the protective cover is not in use, the staff You only need to unscrew the limit bolt, then rotate the protective cover ninety degrees, and then screw the limit bolt into the limit hole B to limit the protective cover. At this time, the protective cover can be folded ninety degrees on the shaping frame, which can adapt to more working conditions. The utility model can effectively avoid the outer skin rupture or internal structure damage caused by excessive bending angle of the cable during the shaping process through the bending transition design of the protective cover, thereby ensuring the integrity and long-term performance of the cable, and the ball bearings provided can reduce the movement resistance of the cable when passing through the protective cover, which not only reduces the wear on the cable surface and extends the service life of the cable, but also reduces the energy consumption of the equipment, and has high practicality.
[0014] 2. In the utility model, during actual use, when the winding rod is damaged, the staff can quickly replace it. When replacing, the staff only needs to twist the hand-tightening bolt by turning the handle until the hand-tightening bolt is screwed out. At this time, the plug block is released from the limit, and then the mounting plate can be pulled outward. The mounting plate then drives the plug block to leave the slot, and the winding rod can be removed. When installing a new winding rod, it is only necessary to align the plug block on the mounting plate with the slot and insert it, and then screw the hand-tightening bolt into it to fix it. The turning handle can also be conveniently twisted manually without the aid of tools. The quick replacement mechanism in the utility model significantly reduces the time and labor required for replacing the winding rod, making equipment maintenance more efficient, especially in high-intensity production environments. This efficiency improvement is particularly important for reducing downtime, and the mechanism is operated by simply twisting the hand-tightening bolt, without the need for professional tools or complicated steps, which greatly reduces the difficulty of operation, so that the staff can quickly complete the replacement work even without professional training, and the practicability is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of a thermoplastic device for cable production is provided for the utility model;
[0016] Figure 2 The utility model proposes a thermoplastic device for cable production Figure 1 Enlarged view of point A in the middle;
[0017] Figure 3 A bottom view of a thermoplastic device for cable production proposed by the utility model;
[0018] Figure 4 An exploded diagram of a thermoplastic device for cable production is proposed for the utility model;
[0019] Figure 5 The utility model proposes a thermoplastic device for cable production Figure 4 Enlarged view of point B in the middle.
[0020] Legend:
[0021] 1. Support frame; 2. Motor; 3. Slide rail; 4. Mounting plate; 5. Winding rod; 6. Shaping frame; 7. Heating plate; 8. Side block; 9. Turning rod; 10. Top block; 11. Limit bolt; 12. Limit hole A; 13. Limit hole B; 14. Mounting frame; 15. Protective cover; 16. Ball bearing; 17. Fillet; 18. Fixed shaft; 19. Insert block; 20. Slot; 21. Tightening bolt; 22. Turning handle. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0024] Embodiment 1
[0025] See also Figure 1-5 The utility model provides a technical solution: a thermoplastic device for cable production, comprising a support frame 1, a motor 2 is fixedly installed on the side of the support frame 1, a slide rail 3 is fixedly installed on the top surface of the support frame 1, a mounting plate 4 is installed on the output end of the motor 2, a winding rod 5 is fixedly installed on the side of the mounting plate 4, and the winding rod 5 is arranged in a circular shape on the side of the mounting plate 4. A molding frame 6 is slidably connected to the surface of the slide rail 3, and a heating plate 7 is fixedly installed on the inner side of the molding frame 6. The cable is wound on the winding rod 5, and then One end of the cable is inserted into the protective cover 15 and the molding frame 6, and finally the cable is passed through the rear end of the molding frame 6, and then the cable is heated by the heating plate 7. At this time, the cable can be softened and shaped, and then the winding rod 5 is driven by the motor 2 to input the cable into the molding frame 6 for thermoplastic processing. A side block 8 is fixedly installed on the side of the molding frame 6, and a rotating rod 9 is rotatably connected to the inner side of the side block 8. A top block 10 is fixedly installed on the top of the rotating rod 9, and a limiting bolt 11 is penetrated through the top surface of the top block 10.
[0026] See also Figure 1-5 The top surface of the side block 8 is provided with a limiting hole A12 and a limiting hole B13, the limiting bolt 11 is screwed out, and then the protective cover 15 can be rotated ninety degrees, and then the limiting bolt 11 is screwed into the limiting hole B13 to limit the protective cover 15. At this time, the protective cover 15 can be folded on the molding frame 6 by ninety degrees, which can adapt to more working conditions. The surface of the rotating rod 9 is fixedly installed with a mounting frame 14, and the mounting frame 14 is an "L"-shaped structure, and the supporting frame 1 is a "U"-shaped structure. The side of the mounting frame 14 is fixedly installed with a protective cover 15. During the processing, the bending transition of the protective cover 15 can avoid the cable from being damaged due to excessive bending angle. The inner side of the protective cover 15 is rollingly connected with balls 16, and the balls 16 are evenly distributed on the inner side of the protective cover 15. The bottom end of the protective cover 15 is provided with rounded corners 17. The set balls 16 can also further reduce the movement resistance of the cable through the protective cover 15 to prevent cable wear.
[0027] Embodiment 2
[0028] See also Figure 4-5 A mounting mechanism is provided on the side of the mounting plate 4, and the mounting mechanism includes a fixed shaft 18 and an insert block 19. The fixed shaft 18 is installed at the output end of the motor 2, and the insert block 19 is fixedly installed on the side of the mounting plate 4. A slot 20 is provided on the surface of the insert block 19. Both the insert block 19 and the slot 20 are "T"-shaped structures. A hand-tightening bolt 21 is inserted on the bottom surface of the fixed shaft 18 and the insert block 19. A turning handle 22 is fixedly installed at the bottom end of the hand-tightening bolt 21. The hand-tightening bolt 21 is turned by turning the turning handle 22 until the hand-tightening bolt 21 is tightened. When the winding rod 5 is installed, it is only necessary to align the plug 19 on the mounting plate 4 with the slot 20 and then screw the hand-tightening bolt 21 in to fix it. The turning handle 22 can also be conveniently turned manually without the aid of tools. The turning handle 22 is made of austenitic stainless steel, and the turning handle 22 made of austenitic stainless steel is sturdy and durable.
[0029] Working principle: wind the cable around the winding rod 5, then insert one end of the cable into the protective cover 15 and the shaping frame 6, finally pass the cable out from the rear end of the shaping frame 6, and then heat the cable through the heating plate 7, at this time the cable can be softened and shaped, and then the motor 2 drives the winding rod 5 to input the cable into the shaping frame 6 for thermoplastic processing, so that during the processing, the bending transition of the protective cover 15 can avoid the cable from being damaged due to excessive bending angle, and the ball 16 provided can further reduce the movement resistance of the cable through the protective cover 15 to prevent cable wear, and at the same time, when the protective cover 15 is not in use, the staff only needs to unscrew the limit bolt 11, and then rotate the protective cover 15 ninety degrees, and then screw the limit bolt 11 into the limit hole B13 to limit the protective cover 15, at this time the protective cover 15 can be folded ninety degrees on the shaping frame 6, so that it can adapt to more working conditions, the utility model The bending transition design of 15 can effectively avoid the outer skin rupture or internal structure damage of the cable caused by excessive bending angle during the shaping process. When the winding rod 5 is damaged, the staff can quickly replace it. When replacing, the staff only needs to twist the hand-tightening bolt 21 through the turning handle 22 until the hand-tightening bolt 21 is screwed out. At this time, the plug block 19 is released from the limit, and then the mounting plate 4 can be pulled outward. The mounting plate 4 then drives the plug block 19 to leave the slot 20, and the winding rod 5 can be removed. When installing a new winding rod 5, it is only necessary to align the plug block 19 on the mounting plate 4 with the slot 20 and insert it, and then screw the hand-tightening bolt 21 in to fix it. The turning handle 22 can also be conveniently twisted manually without the aid of tools. The quick replacement mechanism in the utility model significantly reduces the time and labor required for replacing the winding rod 5, making equipment maintenance more efficient, especially in a high-intensity production environment. This efficiency improvement is particularly important for reducing downtime.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A thermoplastic device for cable production, comprising a support frame (1), characterized in that: A motor (2) is fixedly mounted on the side of the support frame (1), a slide rail (3) is fixedly mounted on the top surface of the support frame (1), a mounting plate (4) is mounted on the output end of the motor (2), and a winding rod (5) is fixedly mounted on the side of the mounting plate (4); The surface of the slide rail (3) is slidably connected to a molding frame (6), a heating plate (7) is fixedly installed on the inner side of the molding frame (6), a side block (8) is fixedly installed on the side of the molding frame (6), a rotating rod (9) is rotatably connected to the inner side of the side block (8), a top block (10) is fixedly installed on the top of the rotating rod (9), and a limiting bolt (11) is provided through the top surface of the top block (10); The top surface of the side block (8) is provided with a limit hole A (12) and a limit hole B (13); a mounting frame (14) is fixedly mounted on the surface of the rotating rod (9); a protective sleeve (15) is fixedly mounted on the side of the mounting frame (14); and a ball (16) is rollingly connected to the inner side of the protective sleeve (15).
2. The thermoplastic device for cable production according to claim 1, characterized in that: The balls (16) are evenly distributed on the inner side of the protective sleeve (15), and a rounded corner (17) is formed at the bottom end of the protective sleeve (15).
3. The thermoplastic device for cable production according to claim 1, characterized in that: The mounting frame (14) is an "L"-shaped structure, and the supporting frame (1) is a "U"-shaped structure.
4. The thermoplastic device for cable production according to claim 1, characterized in that: The winding rods (5) are arranged in a circular shape on the side of the mounting plate (4).
5. The thermoplastic device for cable production according to claim 1, characterized in that: A mounting mechanism is provided on the side of the mounting plate (4); The mounting mechanism comprises a fixed shaft (18) and an insert block (19), wherein the fixed shaft (18) is mounted on the output end of the motor (2), and the insert block (19) is fixedly mounted on the side of the mounting plate (4), a slot (20) is provided on the surface of the insert block (19), and hand-tightening bolts (21) are inserted into the bottom surfaces of the fixed shaft (18) and the insert block (19).
6. The thermoplastic device for cable production according to claim 5, characterized in that: A turning handle (22) is fixedly mounted on the bottom end of the hand-tightening bolt (21), and the turning handle (22) is made of austenitic stainless steel.
7. The thermoplastic device for cable production according to claim 5, characterized in that: The insert block (19) and the slot (20) are both T-shaped structures.
Citation Information
Patent Citations
Cable shaping device for Internet
CN211225831U