A wire bundling machine for cable processing

By introducing tensioning components, through components, wire bundling components and guide components into cable processing wire bundling machines, the problem of loosening of cable wires during winding is solved, and efficient wire bundling of wire cables and good winding of cables is achieved, improving the quality of cable finished products and the applicability of the device.

CN222720139UActive Publication Date: 2025-04-04SUZHOU JINJIU CABLE CO LTD
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Patent Information

Application Number
CN202421461522.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-04
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing cable wire bundlers lack tensioning devices during operation, resulting in loosening of cable wires during winding, affecting the quality of the finished cable products.

Method used

A wire harness machine for cable processing is designed, including a tensioning assembly, a through assembly, a wire harness assembly and a guide assembly. The tensioning assembly adjusts the tension of the thin wire cable through the paper frame and the wire guide wheel, and adapts the thin wire cables of different diameters through the assembly. The wire bundle assembly drives the wire bundle equipment to rotate through the drive motor to twist the wire, and the guide assembly is used to guide and wind up the cable.

Benefits of technology

Through the adjustment of the tensioning assembly, the tension of the thin wire cable is maintained to ensure the winding quality; through the design of the assembly, the thin wire cables of different diameters are adapted to expand the working range; the driving motor and belt transmission system of the wire bundle assembly improve the efficiency of the wire bundle; the guide assembly ensures the smooth winding of the cable, and improves the applicability and efficiency of the overall device.

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Abstract

The utility model discloses a wire bundling machine for cable processing, comprising a base, a tensioning assembly being installed on the left side of the top wall of the base, a passing assembly being fixedly connected to the middle part of the top wall of the base, a wire bundling assembly being installed on the top wall of the base and located on the right side of the passing assembly, and a guide assembly being installed on the right side of the top wall of the base. The utility model relates to the technical field of wire bundling machines; the wire bundling machine for cable processing passes a filament cable through a circular frame and a wire guide wheel installed on a tensioning disc, through a passing hole on the disc and an inner wall of a protective ring, so that when a plurality of filament cables are twisted and bundled to make a brand new cable, if the filament cables become loose when twisting and bundling, the tensioning degree can be adjusted in time, and the device has good applicability when in use, and can adapt to filament cables of different diameters, thereby improving the working range of the entire device.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire bundling machines, in particular to a wire bundling machine for cable processing. Background Art

[0002] Cable wire bundling machine, also known as wire bundling machine or wire stranding machine, is a machine specially used for processing metal wires. Main functions: The main function of the cable wire bundling machine is to connect multiple filaments or wire bundles into a whole. In the manufacturing process of wires, cables, optical fibers and other wires, the wire bundling machine can be used to twist multiple single cores together according to the specified model to form a larger and more practical whole. Usage scenario: The cable wire bundling machine is particularly suitable for industrial production and manufacturing processes that require a large amount of bundling, such as the production of plastics, rubber wires, cables, twisted bare copper wires, aluminum wire cores, etc.

[0003] The patent with patent number CN202321053107.3 discloses a wire bundling machine for cable processing, including a support seat, a winding belt and a rotating shaft, a circular plate is fixedly arranged on the top of the support seat, and wire holes are evenly opened inside the circular plate. A fixing frame is fixedly arranged inside the wire holes of the circular plate, and a winding belt is fixedly arranged on the bottom end of the fixing frame, the rotating shaft is arranged inside the winding belt, the rotating shaft is rotatably arranged inside the wire hole of the support seat, a telescopic threaded head is arranged at the rear end of the rotating shaft, and a mounting frame is spirally arranged on the outer side of the telescopic threaded head, and the mounting frame is fixedly arranged inside the wire hole of the support seat. In the utility model, the winding belt, the fixing frame, the rotating shaft and the indicating type rotating head are arranged, and the rotating indicating type rotating head drives the winding belt to be tightened through the rotating shaft, thereby reducing or increasing the diameter of the secondary line hole. The use and operation are relatively convenient and the operation process is simple.

[0004] The above device has certain shortcomings when in use: when the above device is working, since there is no tensioning device, the tightness of each cable filament is different when the line is introduced. If no intervention is made, it will cause looseness during winding, which will affect the quality of the finished cable.

[0005] Therefore, the utility model provides a wire bundling machine for cable processing to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a wire bundling machine for cable processing, which solves the above problems.

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a wire bundling machine for cable processing, comprising a base, a tensioning assembly is installed on the left side of the top wall of the base, a passing assembly is fixedly connected to the middle of the top wall of the base, a wire bundling assembly is installed on the top wall of the base and located on the right side of the passing assembly, and a guide assembly is installed on the right side of the top wall of the base;

[0008] The tensioning assembly includes a mounting seat 1, the top wall of the mounting seat 1 is fixedly connected to a U-shaped bracket, the top wall of the U-shaped bracket is fixedly connected to a tensioning disc, the outer wall of the tensioning disc is evenly provided with a plurality of mounting openings, the inner walls of the mounting openings are all equipped with electric push rods, the movable ends of the electric push rods are all fixedly connected to a circular frame, and the inner walls of the circular frame are all equipped with a wire guide wheel through a rotating shaft.

[0009] Through the above technical solution, the setting of the tensioning assembly can adjust the tension of the filament cable when the filament cable is bundled.

[0010] Furthermore, the four corners of the top wall of the mounting seat are mounted on the left side of the top wall of the base by bolts.

[0011] Through the above technical solution, the mounting seat 1 is installed and fixed at the position on the top of the base.

[0012] Furthermore, the passing component includes a second mounting seat, the four corners of the top wall of the second mounting seat are installed at the middle of the top wall of the base by bolts, the top wall of the second mounting seat is fixedly connected to a support seat, the top wall of the support seat is fixedly connected to a passing plate, and the side wall of the passing plate is evenly provided with a number of passing holes.

[0013] Through the above technical solution, the arrangement of the support seat, the through plate and the through hole can adapt to filament cables of different diameters when the filament cables are introduced.

[0014] Furthermore, the through holes are evenly arranged in an annular shape from the outer edge to the inner edge along the through disk, the diameter of the through holes gradually decreases from the outer edge to the inner edge, and the inner walls of the through holes are fixedly connected with protective rings.

[0015] Through the above technical solution, the provision of the protection ring can protect the filament cable.

[0016] Furthermore, the wire bundling assembly includes a mounting seat three, the four corners of the top wall of the mounting seat three are installed on the top wall of the base by bolts and are located on the right side of the mounting seat two, the top wall of the mounting seat three is fixedly connected to a support platform, a positioning hole is opened on the top of the side wall of the support platform, and a wire bundling device is installed on the inner wall of the positioning hole.

[0017] Through the above technical solution, the setting of the wire bundling equipment can bundle multiple filament cables into wires, and then process and produce a complete cable.

[0018] Furthermore, a large pulley is fixedly connected to the left side of the outer wall of the wire bundling device, a mounting platform is fixedly connected to the middle of the front wall of the support platform, a driving motor is fixedly connected to the top wall of the mounting platform, a small pulley is fixedly connected to the power shaft of the driving motor, and the small pulley and the large pulley are connected by belt drive.

[0019] Through the above technical solution, the small pulley, belt and large pulley are driven by the driving motor to drive the wire bundling device to rotate.

[0020] Furthermore, the guide assembly includes a mounting seat four, the four corners of the top wall of the mounting seat four are installed on the right side of the top wall of the base by bolts, the top wall of the mounting seat four is fixedly connected to a guide platform, the top of the guide platform side wall is provided with a guide opening, and the inner wall of the guide opening is installed with a guide ring.

[0021] Through the above technical solution, the guide platform, the guide port and the guide ring cooperate with each other to guide the finished cables out.

[0022] Beneficial Effects

[0023] The utility model provides a wire bundling machine for cable processing. Compared with the prior art, it has the following beneficial effects:

[0024] (1) The cable processing wire bundling machine passes the filament cable through the circular frame and the wire guide wheel installed on the tensioning disc, and passes through the through hole on the disc and the inner wall of the protective ring. The cable passes through the wire bundling device, the guide platform and the guide ring and is connected to the cable winding device on the wire bundling machine. The tension of the cable when passing through the circular frame and the wire guide wheel is checked. The controller controls the electric push rod to push the circular frame and the wire guide wheel to extend outward so that the filament cable is gradually tensioned. The driving motor drives the small pulley, the belt drives the large pulley to rotate, and the large pulley drives the wire bundling device to rotate to bundle the filament cable. The cable winding device on the wire bundling machine winds up the cable, and the filament cable passes through the circular frame, the wire guide wheel, the through hole, the protective ring, and the wire bundling device. After the wire is bundled, it passes through the guide port and the guide ring and is then wound up. When multiple filament cables are twisted and bundled into a new cable, if the filament cables become loose during the twisting and bundling, the tension degree can be adjusted in time, and it has good applicability when used. At the same time, it can adapt to filament cables of different diameters to improve the working range of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is the front view of the external structure of the utility model;

[0026] Figure 2 It is a front view of the internal structure of the utility model;

[0027] Figure 3 It is a left view of the external structure of the utility model.

[0028] In the figure, 1 is the base; 2, the tensioning assembly; 21, the mounting seat 1; 22, the U-shaped bracket; 23, the tensioning disc; 24, the mounting port; 25, the electric push rod; 26, the circular frame; 27, the wire guide wheel; 3, the passing assembly; 31, the mounting seat 2; 32, the support seat; 33, the passing disc; 34, the passing hole; 35, the protective ring; 4, the wire bundling assembly; 41, the mounting seat 3; 42, the support table; 43, the mounting table; 44, the driving motor; 45, the small pulley; 46, the large pulley; 47, the wire bundling device; 48, the positioning port; 5, the guide assembly; 51, the guide table; 52, the guide port; 53, the guide ring; 54, the mounting seat 4. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1:

[0031] See also Figure 1-3 A wire bundling machine for cable processing comprises a base 1, a tensioning assembly 2 is installed on the left side of the top wall of the base 1, a passing assembly 3 is fixedly connected to the middle of the top wall of the base 1, a wire bundling assembly 4 is installed on the top wall of the base 1 and located on the right side of the passing assembly 3, and a guide assembly 5 is installed on the right side of the top wall of the base 1;

[0032] The tensioning assembly 2 includes a mounting seat 21, a U-shaped bracket 22 is fixedly connected to the top wall of the mounting seat 21, a tensioning disc 23 is fixedly connected to the top wall of the U-shaped bracket 22, a plurality of mounting openings 24 are evenly opened on the outer wall of the tensioning disc 23, electric push rods 25 are installed on the inner walls of the mounting openings 24, the movable ends of the electric push rods 25 are fixedly connected to the circular frame 26, and the inner walls of the circular frame 26 are rotatably installed with a guide wire wheel 27 through a rotating shaft;

[0033] In the embodiment of the utility model, the purpose of this arrangement is that the tensioning assembly 2 can be adjusted according to the tensioning degree when the filament cable is being fed in during the production and processing of the cable, thereby keeping the tensioning degree of the incoming filament cable mostly constant, so as to maintain the processing quality of the produced cable.

[0034] Embodiment 2:

[0035] See also Figure 1-3, this embodiment provides a technical solution based on the first embodiment: the four corners of the top wall of the mounting seat 1 21 are installed at the left side of the top wall of the base 1 by bolts, the through component 3 includes a mounting seat 2 31, the four corners of the top wall of the mounting seat 2 31 are installed at the middle of the top wall of the base 1 by bolts, the top wall of the mounting seat 2 31 is fixedly connected with a support seat 32, the top wall of the support seat 32 is fixedly connected with a through plate 33, a plurality of through holes 34 are evenly opened on the side wall of the through plate 33, the through holes 34 are evenly arranged in an annular shape from the outer edge to the inner edge along the through plate 33, the diameter of the through holes 34 gradually decreases from the outer edge to the inner edge, and the inner wall of the through holes 34 is fixedly connected with a protective ring 35, the wire bundling component 4 includes a mounting seat 3 41, the four corners of the top wall of the mounting seat 3 41 are installed on the top wall of the base 1 by bolts and are located at the mounting seat 2 31, the top wall of the mounting seat three 41 is fixedly connected to a support platform 42, a positioning hole 48 is provided at the top of the side wall of the support platform 42, a wire bundling device 47 is installed on the inner wall of the positioning hole 48, a large pulley 46 is fixedly connected to the left side of the outer wall of the wire bundling device 47, a mounting platform 43 is fixedly connected to the middle of the front wall of the support platform 42, a driving motor 44 is fixedly connected to the top wall of the mounting platform 43, a small pulley 45 is fixedly connected to the power shaft of the driving motor 44, and the small pulley 45 and the large pulley 46 are connected through a belt drive, and the guide assembly 5 includes a mounting seat four 54, the four corners of the top wall of the mounting seat four 54 are installed at the position on the right side of the top wall of the base 1 by bolts, the top wall of the mounting seat four 54 is fixedly connected to a guide platform 51, a guide hole 52 is provided at the top of the side wall of the guide platform 51, and a guide ring 53 is installed on the inner wall of the guide hole 52;

[0036] In the embodiment of the utility model, the purpose of this arrangement is that, through the arrangement of component 3, cables of different diameters can be passed through, thereby expanding the overall working range; the arrangement of the protective ring 35 can protect the passing filament cables and reduce their wear; the arrangement of the wire bundling component 4 can twist multiple filament cables into a completed cable, and guide it out through the guide component 5 for winding.

[0037] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0038] When working, first connect the electric push rod 25, the drive motor 44, and the wire bundling device 47 through the external power supply and controller. In the production and processing of the cable, first pass the filament cable through the circular frame 26 and the wire guide wheel 27 installed on the tensioning disc 23 in turn, and then pass through the through hole 34 on the through disc 33 and the inner wall of the protective ring 35 according to the diameter of the cable, and then pass the passed cable through the wire bundling device 47, the guide platform 51 and the guide ring 53 to connect with the cable winding device on the wire bundling machine. When the filament cable is fully installed, first conduct a test machine by controlling the drive motor 44 through the external controller to drive the small pulley 45 to rotate. When the small pulley 45 rotates, it drives the large pulley 46 to rotate through the belt. When the large pulley 46 rotates, it drives the wire bundling device 47 to rotate to bundle the filament cable. The cable is prepared to be reeled up. During the test of the machine, the tension of the cable when passing through the circular frame 26 and the wire guide wheel 27 is checked. If one or several filament cables are found to be loose, the electric push rod 25 is controlled by the external controller to push the circular frame 26 and the wire guide wheel 27 to extend outward so that the filament cables are gradually tensioned. When it is officially working, the driving motor 44 drives the small pulley 45 to rotate. When the small pulley 45 rotates, the large pulley 46 is driven to rotate through the belt. When the large pulley 46 rotates, it drives the wire bundling device 47 to rotate to bundle the filament cable. The cable winding device on the wire bundling machine winds up the cable, and the filament cable passes through the circular frame 26, the wire guide wheel 27, the through hole 34, the protective ring 35, and then passes through the wire bundling device 47 and then passes through the guide port 52 and the guide ring 53 to be wound up.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire bundling machine for cable processing, comprising a base (1), characterized in that: A tensioning assembly (2) is installed on the left side of the top wall of the base (1); a passing assembly (3) is fixedly connected to the middle of the top wall of the base (1); a wire bundling assembly (4) is installed on the top wall of the base (1) and located on the right side of the passing assembly (3); and a guiding assembly (5) is installed on the right side of the top wall of the base (1); The tensioning assembly (2) comprises a mounting seat (21), the top wall of the mounting seat (21) is fixedly connected to a U-shaped bracket (22), the top wall of the U-shaped bracket (22) is fixedly connected to a tensioning disc (23), the outer wall of the tensioning disc (23) is evenly provided with a plurality of mounting openings (24), the inner walls of the mounting openings (24) are all equipped with electric push rods (25), the movable ends of the electric push rods (25) are all fixedly connected to a circular frame (26), and the inner wall of the circular frame (26) is rotatably equipped with a guide wheel (27) via a rotating shaft.

2. A cable processing wire bundling machine according to claim 1, characterized in that: The four corners of the top wall of the mounting seat 1 (21) are mounted on the left side of the top wall of the base (1) by means of bolts.

3. A cable processing wire bundling machine according to claim 1, characterized in that: The through assembly (3) comprises a second mounting seat (31), the four corners of the top wall of the second mounting seat (31) being mounted at a position in the middle of the top wall of the base (1) by means of bolts, the top wall of the second mounting seat (31) being fixedly connected to a support seat (32), the top wall of the support seat (32) being fixedly connected to a through plate (33), and the side wall of the through plate (33) being evenly provided with a plurality of through holes (34).

4. A cable processing wire bundling machine according to claim 3, characterized in that: The through holes (34) are evenly arranged in an annular shape from the outer edge to the inner edge along the through disk (33); the diameter of the through holes (34) gradually decreases from the outer edge to the inner edge; and the inner walls of the through holes (34) are fixedly connected with protective rings (35).

5. A cable processing wire bundling machine according to claim 1, characterized in that: The wire bundling assembly (4) comprises a mounting seat three (41), the top wall of which is mounted on the top wall of the base (1) at four corners by bolts and is located on the right side of the mounting seat two (31), the top wall of the mounting seat three (41) is fixedly connected to a support platform (42), a positioning opening (48) is provided at the top of the side wall of the support platform (42), and a wire bundling device (47) is installed on the inner wall of the positioning opening (48).

6. A wire bundling machine for cable processing according to claim 5, characterized in that: A large pulley (46) is fixedly connected to the left side of the outer wall of the wire bundling device (47), a mounting platform (43) is fixedly connected to the middle of the front wall of the support platform (42), a driving motor (44) is fixedly connected to the top wall of the mounting platform (43), a small pulley (45) is fixedly connected to the power shaft of the driving motor (44), and the small pulley (45) and the large pulley (46) are connected by belt transmission.

7. A cable processing wire bundling machine according to claim 1, characterized in that: The guide assembly (5) comprises a mounting seat four (54), the four corners of the top wall of the mounting seat four (54) being mounted on the right side of the top wall of the base (1) by means of bolts, the top wall of the mounting seat four (54) being fixedly connected to a guide platform (51), a guide opening (52) being provided at the top of the side wall of the guide platform (51), and a guide ring (53) being installed on the inner wall of the guide opening (52).

Citation Information

Patent Citations

  • Wire bundling machine for cable processing

    CN219696146U