A new type of rod-shaped composite porcelain insulator
By designing a knock-proof mechanism and a knock-in protection mechanism in the rod-shaped composite porcelain insulator, the problems of insulating umbrella sleeves are easily damaged and splashed in debris during transportation and maintenance, achieving higher safety and operating reliability.
Patent Information
- Application Number
- CN202421349252.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The insulating umbrella covers of the existing rod-type composite porcelain insulators are fragile and irregular, resulting in easy breakage during transportation and maintenance, and there are safety hazards for debris splashing during knock-in inspection.
A new rod-shaped composite porcelain insulator was designed, using a knock-proof mechanism and a knock-in protection mechanism, including a circumferentially distributed protective gear and elastic curtain to prevent damage and splashing of debris during transportation and knock-in.
Through the design of the anti-bumping mechanism and knock-in protection mechanism, the risk of damage to the insulated umbrella sleeve during transportation is reduced, and the safety of the operator is enhanced during the knock-in process, ensuring that the debris is collected and properly handled in a specific container.
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Figure CN222720148U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of insulators, and in particular relates to a novel rod-shaped composite porcelain insulator. Background Art
[0002] Rod-shaped suspension composite insulators are instruments composed of umbrella sleeves, core rods and hardware at both ends. Many disc-shaped insulators are hung at one end of the high-type high-voltage wire connection tower. It is used to increase the creepage distance. It is usually made of glass or ceramics, which is called an insulator. Insulators play two basic roles in overhead transmission lines, namely supporting the conductors and preventing the current from returning to the ground. During the operation of high-voltage lines, due to the long-term impact of high-voltage electricity and natural factors such as wind and sun, insulators will age and crack, resulting in reduced dielectric strength of the insulators, or even damage, which threatens the safety of power operation. In order to ensure the safety and reliability of power operation, power workers need to regularly inspect and replace insulators. Breaking insulators is one of the inspection methods. During the inspection, if the insulator looks intact on the outside, but is actually damaged or cracked inside, use a hammer to hit the shell of the insulator. If the insulator is seriously damaged inside, the sound will change or break. By breaking the insulator, it can be detected whether there are cracks or damage inside the insulator, and problematic insulators can be discovered and replaced in advance.
[0003] At present, the insulating umbrella cover of the rod-type composite porcelain insulator is made of fragile porcelain and is of special shape. Therefore, the rod-type composite porcelain insulator is easy to move in the transport box during bumpy transportation, and the insulating umbrella cover is easy to be damaged by colliding with the box wall. When personnel use a hammer to knock the insulating umbrella cover close to the insulator for knocking inspection, the insulating umbrella cover will be fragmented and splashed when it is damaged, posing a risk of injury. In addition, knocking at a high place causes the fragments to spread and is not easy to be properly collected. Utility Model Content
[0004] The purpose of the utility model is to provide a novel rod-shaped composite porcelain insulator to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel rod-shaped composite porcelain insulator, comprising a core rod and an insulating umbrella sleeve, the insulating umbrella sleeve is sleeved on the outside of the core rod, an anti-knock mechanism is arranged on the outside of the core rod, the anti-knock mechanism comprises a fixed chassis, a lifting sleeve and a protective baffle, the fixed chassis is sleeved and fixed on the outside of a first hardware, the lifting sleeve is arranged above the fixed chassis, a protective baffle is arranged between the fixed chassis and the lifting sleeve, a knock inspection protection mechanism is arranged above the fixed chassis, the knock inspection protection mechanism comprises an elastic baffle curtain, and the elastic baffle curtain cover is arranged on the outside of the insulating umbrella sleeve.
[0006] It should be noted in the solution that a telescopic sliding opening is provided on the upper end surface of the fixed chassis, and the protective baffle is slidably connected in the telescopic sliding opening of the fixed chassis.
[0007] It is further worth noting that the upper end of the elastic curtain is fixed to the lower end surface of the lifting sleeve, and the four protective frames are enclosed on the outside of the insulating umbrella cover.
[0008] It should be further explained that a spring sleeve is embedded and fixed in the side of the lifting sleeve, a positioning rod is inserted into the interior of the spring sleeve, an operating handle is fixed to the end of the positioning rod extending out of the spring sleeve, a guide slide is fixed to the part where the positioning rod extends into the spring sleeve, and a return spring is provided on the surface of the positioning rod between the guide slide and the inner end wall of the spring sleeve.
[0009] As a preferred implementation, one end of the return spring is fixed to a side surface of the guide slide plate, and the other end of the return spring is fixed to an inner end wall of the spring sleeve.
[0010] As a preferred embodiment, a limiting sleeve is fixed on the upper end surface of the fixed chassis, a positioning sleeve opening is opened through the interior of the limiting sleeve, limiting holes are opened on the sides of the limiting sleeve and the core rod, and the positioning rod is engaged with the limiting hole.
[0011] As a preferred embodiment, the upper end of the elastic barrier curtain is fixed to the lower end surface of the lifting sleeve, and the lower end of the elastic barrier curtain is fixed to the upper end surface of the fixed chassis.
[0012] As a preferred implementation, a first hardware fitting is fixed to the lower end of the mandrel, and a second hardware fitting is fixed to the upper end of the mandrel.
[0013] Compared with the prior art, the novel rod-shaped composite porcelain insulator provided by the utility model has at least the following beneficial effects:
[0014] ⑴ Through the anti-collision mechanism, the circumferentially distributed protective baffles form an enclosure structure outside the insulating umbrella cover, thereby reducing the risk of damage caused by collision between the insulating umbrella cover and the wall of the transport box during bumpy transportation.
[0015] ⑵ Through the knocking and inspection protection mechanism, when the rod-shaped composite porcelain insulators on the high-voltage line are knocked and inspected, the elastic curtain surrounds the outside of the insulating umbrella cover to form a splash-proof isolation space, which can enhance the safety of operators during the knocking and inspection of the insulating umbrella cover. Once the insulating umbrella cover is broken, the fragments produced will be collected in the container formed by the fixed chassis, elastic curtain and lifting sleeve shell for proper disposal. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 This is a three-dimensional diagram of the overall structure of a new type of rod-shaped composite porcelain insulator of the utility model;
[0018] Figure 2 This is a three-dimensional diagram of the cross-sectional structure of an elastic curtain of a novel rod-shaped composite porcelain insulator of the utility model;
[0019] Figure 3 This is a three-dimensional diagram of the limiting housing structure of a new type of rod-shaped composite porcelain insulator of the utility model;
[0020] Figure 4 This is a three-dimensional diagram of the cross-sectional structure of a spring sleeve of a novel rod-shaped composite porcelain insulator of the utility model.
[0021] In the figure: 1. core rod; 2. insulating umbrella sleeve; 3. first hardware; 4. second hardware; 5. fixed chassis; 6. elastic curtain; 7. lifting sleeve; 8. protective frame; 9. spring sleeve; 10. positioning rod; 11. guide slide; 12. reset spring; 13. operating handle; 14. limit sleeve; 15. limit socket; 16. positioning sleeve. DETAILED DESCRIPTION
[0022] The present invention will be further described below in conjunction with the embodiments.
[0023] See also Figure 1-4 The utility model provides a novel rod-shaped composite porcelain insulator, comprising a core rod 1 and an insulating umbrella sleeve 2, the insulating umbrella sleeve 2 is sleeved on the outside of the core rod 1, an anti-knock mechanism is arranged on the outside of the core rod 1, the anti-knock mechanism comprises a fixed chassis 5, a lifting sleeve shell 7 and a protective baffle 8, the fixed chassis 5 is sleeved and fixed on the outside of the first hardware 3, the lifting sleeve shell 7 is arranged above the fixed chassis 5, a protective baffle 8 is arranged between the fixed chassis 5 and the lifting sleeve shell 7, a knock inspection protection mechanism is arranged above the fixed chassis 5, the knock inspection protection mechanism comprises an elastic baffle curtain 6, and the elastic baffle curtain 6 is covered on the outside of the insulating umbrella sleeve 2.
[0024] Further Figure 1 , Figure 2 and Figure 3 As shown, it is worth to explain in detail that a telescopic sliding opening is opened on the upper end surface of the fixed chassis 5, and the protective baffle 8 is slidably connected in the telescopic sliding opening of the fixed chassis 5.
[0025] Further Figure 3 As shown, it is worth to explain in detail that the upper end of the elastic curtain 6 is fixed to the lower end surface of the lifting cover 7, and four protective frames 8 are enclosed on the outside of the insulating umbrella cover 2.
[0026] This solution has the following working process: when used for transportation, first pull the positioning rod 10 from the operating handle 13 to disengage one end of the positioning rod 10 from the limiting hole 15 of the limiting sleeve 14, and then control the lifting sleeve 7 to lift upward until the lifting sleeve 7 rises to the position of the limiting hole 15 of the core rod 1, and finally the positioning rod 10 is embedded in the limiting hole 15 of the core rod 1 under the action of the rebound force of the reset spring 12, so that the circumferentially distributed protective baffles 8 form a protective structure on the outside of the insulating umbrella cover 2, thereby reducing the risk of damage caused by collision between the insulating umbrella cover 2 and the wall of the transport box during bumpy transportation.
[0027] According to the above working process, it can be known that the circumferentially distributed protective baffles 8 form an enclosure structure outside the insulating umbrella cover 2, thereby reducing the risk of damage caused by collision between the insulating umbrella cover 2 and the wall of the transport box during bumpy transportation.
[0028] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth explaining in detail that a spring sleeve 9 is embedded and fixed on the side of the lifting sleeve 7, a positioning rod 10 is passed through the inside of the spring sleeve 9, an operating handle 13 is fixed to the end of the positioning rod 10 extending out of the spring sleeve 9, a guide slide 11 is fixed to the part where the positioning rod 10 extends into the spring sleeve 9, and a return spring 12 is sleeved on the surface of the positioning rod 10 between the guide slide 11 and the inner end wall of the spring sleeve 9.
[0029] Further as Figure 4 As shown, it is worth explaining in detail that one end of the return spring 12 is fixed to a side surface of the guide slide plate 11 , and the other end of the return spring 12 is fixed to the inner end wall of the spring sleeve 9 .
[0030] Further as Figure 1 As shown, it is worth explaining in detail that a limiting sleeve 14 is fixed to the upper end surface of the fixed chassis 5, a positioning sleeve opening 16 is penetrated through the interior of the limiting sleeve 14, and limiting holes 15 are provided on the sides of the limiting sleeve 14 and the core rod 1, and the positioning rod 10 is engaged with the limiting hole 15.
[0031] Further as Figure 1As shown, it is worth explaining in detail that the upper end of the elastic curtain 6 is fixed at the lower end surface of the lifting sleeve 7, and the lower end of the elastic curtain 6 is fixed at the upper end surface of the fixed chassis 5. When the rod-shaped composite porcelain insulator on the high-voltage line is knocked and inspected, the lifting sleeve 7 is controlled to lift and extend the elastic curtain 6, so that the elastic curtain 6 surrounds the outside of the insulating umbrella cover 2 to form a splash-proof isolation space, which can enhance the safety of the operating personnel during the knocking and inspection of the insulating umbrella cover 2, and once the insulating umbrella cover 2 is broken, the fragments generated will be collected in the container formed by the fixed chassis 5, the elastic curtain 6 and the lifting sleeve 7 for proper disposal.
[0032] Further as Figure 1 As shown, it is worth to explain in detail that the lower end of the mandrel 1 is fixed with a first hardware 3, and the upper end of the mandrel 1 is fixed with a second hardware 4.
[0033] In summary: the circumferentially distributed protective baffles 8 form a protective structure on the outside of the insulating umbrella cover 2, thereby reducing the risk of damage caused by collision between the insulating umbrella cover 2 and the wall of the transport box during bumpy transportation; when the rod-shaped composite porcelain insulators on the high-voltage line are knocked and inspected, the elastic baffle curtain 6 encloses the outside of the insulating umbrella cover 2 to form a splash-proof isolation space, which can enhance the safety of the operating personnel during the knocking and inspection of the insulating umbrella cover 2, and once the insulating umbrella cover 2 is broken, the fragments produced will be collected in the container formed by the fixed chassis 5, the elastic baffle curtain 6 and the lifting sleeve 7 for proper disposal.
[0034] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel rod-shaped composite porcelain insulator, comprising a core rod (1) and an insulating umbrella sleeve (2), wherein the insulating umbrella sleeve (2) is sleeved on the outside of the core rod (1), characterized in that: The core rod (1) is provided with an anti-knock mechanism on the outside, and the anti-knock mechanism comprises a fixed chassis (5), a lifting sleeve (7) and a protective baffle (8); the fixed chassis (5) is sleeved and fixed on the outside of the first hardware (3); the lifting sleeve (7) is arranged above the fixed chassis (5); a protective baffle (8) is arranged between the fixed chassis (5) and the lifting sleeve (7); a knock detection protection mechanism is arranged above the fixed chassis (5); the knock detection protection mechanism comprises an elastic baffle curtain (6); and the elastic baffle curtain (6) is covered on the outside of the insulating umbrella cover (2).
2. A novel rod-shaped composite porcelain insulator according to claim 1, characterized in that: The upper end surface of the fixed chassis (5) is provided with a telescopic sliding opening, and the protective baffle (8) is slidably connected in the telescopic sliding opening of the fixed chassis (5).
3. A novel rod-shaped composite porcelain insulator according to claim 2, characterized in that: The upper end of the elastic barrier curtain (6) is fixed to the lower end surface of the lifting casing (7), and the four protective barrier frames (8) surround the outside of the insulating umbrella casing (2).
4. A novel rod-shaped composite porcelain insulator according to claim 3, characterized in that: A spring sleeve (9) is embedded and fixed on the side of the lifting sleeve (7), a positioning rod (10) is inserted into the interior of the spring sleeve (9), an operating handle (13) is fixed to one end of the positioning rod (10) extending out of the spring sleeve (9), a guide slide (11) is fixed to the portion where the positioning rod (10) extends into the spring sleeve (9), and a return spring (12) is sleeved on the surface of the positioning rod (10) between the guide slide (11) and the inner end wall of the spring sleeve (9).
5. A novel rod-shaped composite porcelain insulator according to claim 4, characterized in that: One end of the return spring (12) is fixed to a side surface of the guide slide plate (11), and the other end of the return spring (12) is fixed to the inner end wall of the spring sleeve (9).
6. A novel rod-shaped composite porcelain insulator according to claim 5, characterized in that: A limiting sleeve (14) is fixed on the upper end surface of the fixed chassis (5), a positioning sleeve opening (16) is provided inside the limiting sleeve (14), and limiting insertion holes (15) are provided on the sides of the limiting sleeve (14) and the core rod (1), and the positioning insertion rod (10) is engaged and matched with the limiting insertion hole (15).
7. A novel rod-shaped composite porcelain insulator according to claim 6, characterized in that: The upper end of the elastic barrier curtain (6) is fixed to the lower end surface of the lifting casing (7), and the lower end of the elastic barrier curtain (6) is fixed to the upper end surface of the fixed chassis (5).
8. The novel rod-shaped composite porcelain insulator according to claim 7 is characterized in that: A first hardware (3) is fixed to the lower end of the core rod (1), and a second hardware (4) is fixed to the upper end of the core rod (1).