A reactor core heat dissipation structure

By introducing technical means such as heat pipes, circulation troughs and exhaust components into the heat dissipation structure of the reactor core, the problem of low heat dissipation efficiency of the traditional reactor core is solved, and efficient heat transfer and dissipation is achieved, ensuring the stable operation of the reactor in a high-temperature environment.

CN222720184UActive Publication Date: 2025-04-04HEFEI ZHIYOU ELECTRIC CO LTD
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Patent Information

Application Number
CN202421420505.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-04
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The heat dissipation method of traditional reactor core is low in efficiency, making it difficult to meet the heat dissipation needs of high-power and high-density reactors, and the heat dissipation effect is significantly reduced in high-temperature environments.

Method used

A comprehensive heat dissipation structure including heat sinks, heat pipes, circulation grooves, airflow holes and exhaust components is adopted. The heat pipe is connected to the heat sink through the inner cavity of the connecting groove, which quickly leads out the heat from the iron core and dissipates through a large-area heat sink; at the same time, the exhaust component and the drainage plate cooperate to accelerate heat dissipation by using air convection.

Benefits of technology

The heat dissipation efficiency of the reactor core is improved, ensuring stable operation of the reactor in a high-temperature environment, and meeting the heat dissipation needs of high-power and high-density reactors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat dissipation structure for a reactor core, which relates to the technical field of reactors, and includes a plurality of reactor bodies; a connection block 1 is fixedly connected with a heat sink, a certain gap exists between the lower end of the connection block 1 and the upper part of the heat sink, a plurality of reactor bodies are fixedly connected with a wind dissipation mechanism at the lower part, the wind dissipation mechanism includes a connection block 2, the connection block 2 is fixedly connected with the lower part of the plurality of reactor bodies, a guide plate is fixedly connected with the upper part of the connection block 2, and an exhaust assembly is fixedly connected with one side of the guide plate. The utility model can extract the heat of the core body through the heat sink, so as to dissipate the heat of the core body, and can extract and transport the air around the structure through the exhaust assembly, and then use the guide plate to transport the air to the core body, so as to dissipate the heat of the core body, thereby improving the heat dissipation of the core body.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a reactor iron core heat dissipation structure. Background Art

[0002] A reactor, also known as an inductor, is a component used to limit current in a circuit. Its working principle is based on the law of electromagnetic induction, that is, when a conductor is energized, a magnetic field is generated around it, and this magnetic field in turn affects the flow of current. The basic structure of a reactor is composed of a coil of wire. When the reactor is connected to a circuit, it will generate a magnetic field in the opposite direction of the current. This magnetic field will resist changes in the current, thereby limiting the increase or decrease of the current.

[0003] With the rapid development of power electronics technology, reactors are indispensable components in power systems. The stability and reliability of their performance are crucial to the safe and efficient operation of the entire system. The heat dissipation of the reactor core is one of the key factors affecting its performance. The traditional heat dissipation method of the reactor core mainly relies on the contact between the heat sink and the iron wire for heat conduction and heat dissipation, but it shows obvious limitations in practical applications. First, the heat dissipation efficiency is limited. Due to the limited contact area and the thermal conductivity performance of the heat sink itself, it is difficult to meet the heat dissipation requirements of high-power and high-density reactors. Secondly, this heat dissipation method is overly dependent on the ambient temperature. The heat dissipation effect will be significantly reduced in a high temperature environment, thereby affecting the normal operation of the reactor. Therefore, seeking a more efficient and reliable heat dissipation structure has become an important research direction for reactor design.

[0004] Chinese patent document CN203760266U discloses a core heat dissipation structure of a reactor, wherein the reactor comprises an iron core and a coil, wherein the coil is composed of a wire wound outside the iron core, and the iron core is composed of a silicon steel sheet and a non-magnetic heat conductive sheet laminated together, wherein the non-magnetic heat conductive sheet is clamped between the silicon steel sheets of the iron core; however, the following defects still exist in the implementation process:

[0005] Although the device in the above-mentioned document can quickly bring the heat generated by the reactor core to the outside of the product through a non-magnetic thermal conductive sheet, thereby cooling the core, the device in the above-mentioned document uses a thermal conductive sheet to dissipate the heat from the core, resulting in limited heat dissipation efficiency and difficulty in meeting the heat dissipation requirements of high-power, high-density reactors. Moreover, this heat dissipation method is overly dependent on the ambient temperature, and the heat dissipation effect will be significantly reduced in a high temperature environment, thereby affecting the normal operation of the reactor. Utility Model Content

[0006] The utility model aims to provide a reactor core heat dissipation structure to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A reactor core heat dissipation structure comprises a plurality of reactor bodies; a connection block 1 is fixedly connected to the upper parts of the plurality of reactor bodies, a heat sink is fixedly connected to the connection block 1, a certain gap exists between the lower end of the connection block 1 and the upper part of the heat sink, a wind dispersion mechanism is fixedly connected to the lower parts of the plurality of reactor bodies, the wind dispersion mechanism comprises a connection block 2, the connection block 2 is fixedly connected to the lower parts of the plurality of reactor bodies, a guide plate is fixedly connected to the upper part of the connection block 2, an exhaust assembly is fixedly connected to one side of the guide plate, a filter structure is fixedly connected to the side of the exhaust assembly away from the connection block 2, and the inner cavities of the plurality of reactor bodies are fixedly connected to the core bodies.

[0009] A further improvement of the technical solution of the utility model is that: a plurality of connection grooves are symmetrically provided on the core body, and a plurality of flow grooves are provided in the middle of the core body.

[0010] The above technical solution is adopted, in which a flow groove is provided, so that air can form convection between the inside and outside of the core body, thereby accelerating the transfer and dissipation of heat.

[0011] A further improvement of the technical solution of the utility model is that a plurality of heat pipes are fixedly connected to the lower end of the heat sink, and the inner cavities of the connection grooves with the same center are fixedly connected to the outer surfaces of the heat pipes.

[0012] The above technical solution is adopted, in which the inner cavity of the connecting groove is fixedly connected to the outer surface of the heat pipe, so that the heat of the core body can be quickly transferred to the heat sink by using the heat pipe, and then the heat is dissipated to the environment through the large area of ​​the heat sink, thereby improving the efficiency of the entire heat dissipation system and ensuring that equipment such as reactors can still operate stably in high temperature environments; since the heat pipe uses the phase change process of the internal working fluid to transfer heat, it can achieve a large amount of heat transfer under a very small temperature difference, thereby ensuring that the heat of the core body can be quickly taken away, thereby improving the heat dissipation efficiency of the core body.

[0013] A further improvement of the technical solution of the utility model is that a plurality of airflow holes penetrating through the upper end of the guide plate and extending to the inner cavity of the guide plate are opened on the upper end of the guide plate, and the inner cavity of the airflow holes on the same axis is communicated with the inner cavity of the flow slot.

[0014] The above-mentioned technical scheme is adopted, in which the circulation groove is connected with the inner cavity of the wind hole, so that the cold air delivered to the inner cavity of the guide plate can flow to the upper part through the inner cavity of the circulation groove through the cooperation of the wind hole and the circulation groove, and then flow to the gap between the connecting block 1 and the heat sink through the holes opened on the upper part of the heat sink, and then flow to the outside from the gap, so that the heat on the core body can be taken away during the air flow, thereby enhancing the heat dissipation of the core body.

[0015] A further improvement of the technical solution of the utility model is that the filtering structure comprises a second connecting plate, the second connecting plate is symmetrically slidably connected with a slider, and the opposite surfaces of the two sliders are commonly fixedly connected with a filter plate.

[0016] By adopting the above technical solution, the cold air extracted by the exhaust component can be filtered and intercepted by the filter plate, and the dust in the air can be filtered and collected, so as to prevent the dust from entering the circulation slot device and causing damage to the electronic components inside the device.

[0017] A further improvement of the technical solution of the utility model is that the sliding block is T-shaped.

[0018] The above technical solution is adopted, in which the slider is set to a T shape, so that the slider can be used to limit the moving trajectory of the exhaust assembly when the filter plate moves, thereby facilitating the separation and installation of the filter plate and the connecting plate 2.

[0019] A further improvement of the technical solution of the utility model is that the exhaust assembly includes a connecting plate 1, a side of the connecting plate 1 close to the guide plate is fixedly connected to the guide plate, a side of the connecting plate 1 close to the connecting plate 2 is fixedly connected to the connecting plate 2, a plurality of air inlet holes are opened in the middle of the connecting plate 1, and the inner cavities of the plurality of air inlet holes are fixedly connected to motor fans.

[0020] By adopting the above technical solution, the air around the device can be extracted by the motor fan and then transported to the inner cavity of the guide plate, so that the air extracted by the motor fan can be used to dissipate the heat of the core body.

[0021] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0022] 1. The utility model provides a reactor core heat dissipation structure, which can extract the heat of the core body through the heat sink, so that the core body can be cooled, the air around the structure can be extracted and transported through the exhaust assembly, and then the air is transported to the core body by the guide plate, so that the core body can be cooled, thereby improving the heat dissipation of the core body, and the air extracted by the exhaust assembly can be filtered through the filtering structure to prevent dust and the like from entering the structure along with the air, thereby causing damage to electronic components and the like.

[0023] 2. The utility model provides a heat dissipation structure for the core of a reactor, which is fixedly connected to the outer surface of a heat pipe through the inner cavity of a connecting groove, so that the heat of the core body can be quickly transferred to the heat sink by using the heat pipe, and then the heat is dissipated to the environment through the large-area heat sink of the heat sink, thereby improving the efficiency of the entire heat dissipation system and ensuring that equipment such as reactors can still operate stably in a high-temperature environment; since the heat pipe utilizes the phase change process of the internal working fluid to transfer heat, it can achieve a large amount of heat transfer under a very small temperature difference, thereby ensuring that the heat of the core body can be quickly taken away, thereby improving the heat dissipation efficiency of the core body. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The utility model will be further described below in conjunction with the accompanying drawings.

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0026] Figure 2 It is a partial schematic diagram of the overall structure of the utility model;

[0027] Figure 3 It is a schematic diagram of the core body of the utility model;

[0028] Figure 4 It is a schematic diagram of the heat sink of the utility model;

[0029] Figure 5 This is a schematic diagram of the wind dispersion mechanism of the utility model;

[0030] Figure 6 It is a schematic diagram of the drainage plate of the utility model;

[0031] Figure 7 It is a cross-sectional schematic diagram of the drainage plate of the utility model;

[0032] Figure 8 It is a schematic diagram of the filter assembly of the utility model;

[0033] Fig. 9 A is an enlarged schematic diagram of the utility model;

[0034] Fig.10 This is a schematic diagram of the exhaust assembly of the utility model;

[0035] In the figure: 1. Reactor body; 2. Connection block 1; 3. Heat sink; 31. Heat pipe; 4. Wind dispersion mechanism; 41. Connection block 2; 42. Drain plate; 421. Wind hole; 43. Exhaust assembly; 431. Connection plate 1; 432. Air inlet hole; 433. Motor fan; 44. Filter structure; 441. Connection plate 2; 442. Slider; 443. Filter plate; 5. Core body; 51. Connection slot; 52. Circulation slot. DETAILED DESCRIPTION

[0036] The present invention is further described in detail below in conjunction with the embodiments:

[0037] like Figure 1-10 As shown, the utility model provides a reactor core heat dissipation structure, including a plurality of reactor bodies 1; a connecting block 2 is fixedly connected to the upper parts of the plurality of reactor bodies 1, a heat sink 3 is fixedly connected to the connecting block 2, a certain gap exists between the lower end of the connecting block 2 and the upper part of the heat sink 3, a wind dispersion mechanism 4 is fixedly connected to the lower parts of the plurality of reactor bodies 1, the wind dispersion mechanism 4 includes a connecting block 2 41, the connecting block 2 41 is fixedly connected to the lower parts of the plurality of reactor bodies 1, a guide plate 42 is fixedly connected to the upper part of the connecting block 2 41, an exhaust assembly 43 is fixedly connected to one side of the guide plate 42, a filter structure 44 is fixedly connected to the side of the exhaust assembly 43 away from the connecting block 2 41, and the inner cavities of the plurality of reactor bodies 1 are all fixedly connected to the core bodies 5.

[0038] In this embodiment, the reactor body 1 and the heat sink 3 can be connected together through the connecting block 1 2, and the heat of the core body 5 can be transferred and discharged through the heat sink 3, so that the core body 5 can be cooled. The air around the structure can be extracted through the exhaust component 43, and then the air is filtered by the filtering structure 44 to prevent dust and the like from entering the structure with the air and causing damage to the electronic components in the structure. The reactor body 1 and the wind dispersion mechanism 4 can be connected together through the connecting block 2 41, and the air extracted by the exhaust component 43 can be transported to the core body 5 through the guide plate 42, so that the core body 5 can be cooled.

[0039] like Figure 3 , Figure 4 As shown, based on Example 1, the utility model provides a technical solution: preferably, the core body 5 is symmetrically provided with a plurality of connection grooves 51, a plurality of flow grooves 52 are provided in the middle of the core body 5, a plurality of heat pipes 31 are fixedly connected to the lower end of the heat sink 3, and the inner cavities of the connection grooves 51 with the same center are fixedly connected to the outer surfaces of the heat pipes 31.

[0040] In this embodiment, when the temperature of the core body 5 is too high and the core body 5 needs to be cooled, the heat of the core body 5 can be discharged through the heat pipe 31 and then dissipated by the heat sink 3 through the cooperation of the heat pipe 31 and the connecting groove 51, thereby dissipating the heat of the core body 5 and cooling it.

[0041] like Figure 5 , Figure 8 , Fig. 9 , Fig.10As shown, on the basis of Example 2, the utility model provides a technical solution: preferably, the filtering structure 44 includes a second connecting plate 441, and the second connecting plate 441 is symmetrically slidably connected with a slider 442, and the opposite surfaces of the two sliders 442 are commonly fixedly connected with a filter plate 443, and the slider 442 is T-shaped, and the exhaust component 43 includes a connecting plate 1 431, and the side of the connecting plate 1 431 close to the guide plate 42 is fixedly connected to the guide plate 42, and the side of the connecting plate 1 431 close to the connecting plate 2 441 is fixedly connected to the connecting plate 2 441, and a plurality of air inlet holes 432 are opened in the middle of the connecting plate 1 431, and the inner cavities of the plurality of air inlet holes 432 are fixedly connected with motor fans 433.

[0042] In this embodiment, at the same time, the motor fan 433 is controlled by the controller to operate, and the motor fan 433 is used to extract air around the structure. When the motor fan 433 extracts air, the filter plate 443 can be used to filter and intercept impurities such as dust in the air, and then the filtered air will be transported to the inner cavity of the guide plate 42.

[0043] like Figure 6 , Figure 7 As shown, based on Example 3, the utility model provides a technical solution: preferably, a plurality of airflow holes 421 are opened on the upper end of the guide plate 42 and extend to the inner cavity of the guide plate 42, and the inner cavity of the airflow holes 421 on the same axis is communicated with the inner cavity of the flow groove 52.

[0044] In this embodiment, the air in the inner cavity of the guide plate 42 is then transported to the inner cavity of the circulation groove 52 through a plurality of airflow holes 421, and then when the air flows upward in the inner cavity of the circulation groove 52, the heat of the core body 5 is taken away together, so that the air flows through the holes opened on the heat sink 3 to the gap between the heat sink 3 and the connecting block 2, and then is discharged through a plurality of holes opened on the upper part of the reactor body 1, thereby being able to dissipate heat and cool the core body 5.

[0045] The following is a detailed description of the working principle of the reactor core heat dissipation structure.

[0046] like Figure 1-10 As shown, when the temperature of the core body 5 is too high and the core body 5 needs to be cooled, the heat of the core body 5 can be conducted out through the heat pipe 31 through the cooperation with the connection groove 51, and then the heat sink 3 is used to dissipate the heat, so that the core body 5 can be cooled and cooled;

[0047] At the same time, the motor fan 433 is controlled by the controller to operate, and the motor fan 433 is used to extract the air around the structure. When the motor fan 433 extracts the air, the filter plate 443 can be used to filter and intercept impurities such as dust in the air, and then the filtered air will be transported to the inner cavity of the guide plate 42;

[0048] Then, the air in the inner cavity of the guide plate 42 is transported to the inner cavity of the circulation groove 52 through a plurality of airflow holes 421, and then when the air flows upward in the inner cavity of the circulation groove 52, the heat of the core body 5 will be taken away together, so that the air will flow through the holes opened on the heat sink 3 to the gap between the heat sink 3 and the connecting block 2, and then be discharged through a plurality of holes opened on the upper part of the reactor body 1, so as to dissipate heat and cool the core body 5.

[0049] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A reactor core heat dissipation structure, comprising a plurality of reactor bodies (1); characterized in that: The upper parts of the reactor bodies (1) are commonly fixedly connected with a connection block 1 (2), the connection block 1 (2) is fixedly connected with a heat sink (3), a certain gap exists between the lower end of the connection block 1 (2) and the upper part of the heat sink (3), the lower parts of the reactor bodies (1) are commonly fixedly connected with a wind dispersion mechanism (4), the wind dispersion mechanism (4) comprises a connection block 2 (41), the connection block 2 (41) is fixedly connected to the lower parts of the reactor bodies (1), the upper part of the connection block 2 (41) is fixedly connected with a guide plate (42), one side of the guide plate (42) is fixedly connected with an exhaust assembly (43), the side of the exhaust assembly (43) away from the connection block 2 (41) is fixedly connected with a filter structure (44), and the inner cavities of the reactor bodies (1) are all fixedly connected with an iron core body (5).

2. The reactor core heat dissipation structure according to claim 1, characterized in that: The iron core body (5) is symmetrically provided with a plurality of connection grooves (51), and the middle portion of the iron core body (5) is provided with a plurality of flow grooves (52).

3. The reactor core heat dissipation structure according to claim 1, characterized in that: A plurality of heat pipes (31) are fixedly connected to the lower end of the heat sink (3), and the inner cavities of the connection grooves (51) with the same center are fixedly connected to the outer surfaces of the heat pipes (31).

4. The reactor core heat dissipation structure according to claim 2, characterized in that: The upper end of the guide plate (42) is provided with a plurality of air flow holes (421) penetrating the upper end of the guide plate (42) and extending to the inner cavity of the guide plate (42), and the inner cavities of the air flow holes (421) on the same axis are in communication with the inner cavity of the flow slot (52).

5. The reactor core heat dissipation structure according to claim 1, characterized in that: The filtering structure (44) comprises a second connecting plate (441), the second connecting plate (441) being symmetrically slidably connected to a slider (442), and the opposite surfaces of the two sliders (442) being commonly fixedly connected to a filter plate (443).

6. The reactor core heat dissipation structure according to claim 5, characterized in that: The sliding block (442) is T-shaped.

7. The reactor core heat dissipation structure according to claim 1, characterized in that: The exhaust assembly (43) includes a connecting plate 1 (431), wherein a side of the connecting plate 1 (431) close to the guide plate (42) is fixedly connected to the guide plate (42), and a side of the connecting plate 1 (431) close to the connecting plate 2 (441) is fixedly connected to the connecting plate 2 (441), and a plurality of air inlet holes (432) are opened in the middle of the connecting plate 1 (431), and a motor fan (433) is fixedly connected to the inner cavities of the plurality of air inlet holes (432).

Citation Information

Patent Citations

  • Iron core radiating structure of electric reactor

    CN203760266U