High frequency transformer heat dissipation structure

By designing a high-frequency transformer heat dissipation structure including a magnetic core and a heat dissipation frame, the problems of easy damage to the magnetic core and poor heat dissipation effect in the prior art are solved, and the effects of solid structure, long service life and strong heat dissipation effect are achieved.

CN222720189UActive Publication Date: 2025-04-04SHENZHEN FUERSHENG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420712084.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-04
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The magnetic core of existing high-frequency transformers is susceptible to external damage, affecting their service life, and the heat dissipation effect is poor due to the protective shell.

Method used

A high-frequency transformer heat dissipation structure including a magnetic core and a heat dissipation frame is designed. The magnetic core is composed of an iron core and a coil. The insulating belt is wrapped around the outside of the coil. The heat dissipation frame is composed of an installation skeleton and a heat dissipation side cover. The first and second heat dissipation fins are arranged on the mounting skeleton and are connected to the heat dissipation side cover in a detachable manner.

Benefits of technology

By protecting the magnetic core, the heat dissipation area and internal air flow are increased, and the overall structural robustness, service life and heat dissipation effect are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-frequency transformer heat dissipation structure, comprising a magnetic core body and a heat dissipation frame, wherein the magnetic core body comprises an iron core and a coil wound on the iron core, an insulating tape is wound around the outside of the coil, and the heat dissipation frame comprises a mounting frame and a heat dissipation side cover, wherein the magnetic core body is fixedly connected inside the mounting frame, and the heat dissipation side covers are fixedly connected on both sides of the mounting frame. The utility model relates to the technical field of high-frequency transformers, and has the characteristics of firm structure, long service life, and strong heat dissipation effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-frequency transformers, in particular to a heat dissipation structure of a high-frequency transformer. Background Art

[0002] A high-frequency transformer is a power transformer with an operating frequency exceeding the medium frequency (10kHz). It is mainly used as a high-frequency switching power transformer in a high-frequency switching power supply, and is also used as a high-frequency inverter power transformer in a high-frequency inverter power supply and a high-frequency inverter welding machine. The current high-frequency transformer generally includes a skeleton, an iron core, a coil, and adhesive tape. The coil is wound around the iron core to form a magnetic core, and the outside of the coil is then wrapped with adhesive tape for insulation. The formed magnetic core is then fixedly mounted on the skeleton. However, the above structure has the disadvantage that a part of the magnetic core will be exposed to the outside, making the whole body easily damaged by external factors, affecting the overall service life. To solve the above problem, the current generally adopted method is to build a protective shell outside the magnetic core, but in this way, the magnetic core is in a closed space, and the heat dissipation effect becomes poor. Utility Model Content

[0003] In view of the above-mentioned deficiencies existing in the prior art, the utility model aims to provide a high-frequency transformer heat dissipation structure with a firm structure, a long service life and a strong heat dissipation effect.

[0004] The utility model adopts the following technical solution to achieve the above-mentioned purpose: a high-frequency transformer heat dissipation structure, comprising a magnetic core body and a heat dissipation frame, wherein the magnetic core body comprises an iron core and a coil wound on the iron core, an insulating tape is wound around the outside of the coil, and the heat dissipation frame comprises a mounting frame and a heat dissipation side cover, wherein the magnetic core body is fixedly connected inside the mounting frame, and the heat dissipation side covers are fixedly connected on both sides of the mounting frame.

[0005] In the above scheme, the installation frame is provided with an installation area, in which two groups of installation blocks are fixedly connected, each group of the installation blocks is provided with an installation groove, and the two ends of the iron core are respectively clamped in the two groups of the installation grooves.

[0006] In the above solution, a pin platform is fixedly connected to the bottom of the mounting frame, a plurality of groups of pins are fixedly connected to the pin platform, and the pins are electrically connected to the magnetic core body.

[0007] In the above solution, a plurality of groups of first heat sinks are fixedly connected to the mounting frame, and a plurality of groups of first heat sink holes are arranged on the mounting frame.

[0008] In the above solution, the first heat dissipation holes are located between every two groups of the first heat dissipation fins.

[0009] In the above solution, a plurality of groups of second heat sinks are fixedly connected to the heat dissipation side cover, and a plurality of groups of second heat dissipation holes are arranged on the heat dissipation side cover.

[0010] In the above solution, the second heat dissipation holes are located between every two groups of the second heat dissipation fins.

[0011] In the above solution, the heat dissipation side cover is fixedly connected to the mounting frame in a detachable manner.

[0012] In the above solution, mounting frame grooves are provided on both sides of the mounting frame, and the edges of the heat dissipation side cover are embedded in the mounting frame grooves.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the magnetic core body is protected by installing a skeleton and a heat dissipation side cover, which can reduce damage to the magnetic core body, making the overall structure strong and having a long service life; and a first heat sink and a second heat sink are arranged on the installing skeleton and the heat dissipation side cover, which can ensure the strength of the structure while ensuring the heat dissipation effect by increasing the heat dissipation area; and a first heat dissipation hole and a second heat dissipation hole are also arranged, which allows a certain amount of air flow inside, thereby also improving the heat dissipation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the installation frame in the utility model;

[0016] Figure 3 This is a schematic diagram of the installation skeleton structure in the utility model.

[0017] In the figure: 1 magnetic core body, 2 mounting frame, 3 heat dissipation side cover, 4 mounting area, 5 mounting block, 6 mounting slot, 7 pin platform, 8 pin, 9 first heat sink, 10 first heat dissipation hole, 11 second heat sink, 12 second heat dissipation hole, 13 mounting frame slot. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1—3. A heat dissipation structure of a high-frequency transformer, comprising a magnetic core body 1 and a heat dissipation frame, wherein the magnetic core body 1 comprises an iron core and a coil wound on the iron core, an insulating tape being wound on the outside of the coil, and the heat dissipation frame comprising a mounting frame 2 made of a metal material and a heat dissipation side cover 3, wherein the mounting frame 2 is provided with a mounting area 4, wherein two groups of mounting blocks 5 made of an insulating material are fixedly connected in the mounting area 4, and each group of mounting blocks 5 is provided with a mounting groove 6, and the two ends of the iron core are respectively clamped in the two groups of mounting grooves 6, so that the magnetic core body 1 is installed in the mounting frame 2, and a pin 8 platform 7 is also fixedly connected to the bottom of the mounting frame 2, and a plurality of groups of pins 8 are fixedly connected to the pin 8 platform 7, and the pins 8 are electrically connected to the magnetic core body 1, and the magnetic core body 1 is turned on in the circuit through the pins 8, and at the same time, a plurality of groups of first heat sinks 9 are also fixedly connected to the mounting frame 2 and a plurality of groups of first heat dissipation holes 10 are provided, and the first heat dissipation holes 10 are located between every two groups of first heat sinks 9;

[0020] Both sides of the above-mentioned mounting frame 2 are fixedly connected with heat dissipation side covers 3, and multiple groups of second heat dissipation fins 11 and multiple groups of second heat dissipation holes 12 are fixedly connected to the heat dissipation side covers 3, and the second heat dissipation holes 12 are located between every two groups of second heat dissipation fins 11. In this way, the magnetic core body 1 can be protected by the mounting frame 2 and the heat dissipation side covers 3, thereby reducing the damage to the magnetic core body 1, making the overall structure strong and having a long service life, and the first heat dissipation fins 9 and the second heat dissipation fins 11 are arranged on the mounting frame 2 and the heat dissipation side covers 3. In this way, while ensuring the strength of the structure, the heat dissipation effect can also be ensured by increasing the heat dissipation area. At the same time, the first heat dissipation holes 10 and the second heat dissipation holes 12 are also arranged, so that there is a certain amount of air flow inside, thereby also improving the heat dissipation effect.

[0021] The utility model further states that the heat dissipation side cover 3 is fixedly connected to the mounting frame 2 in a detachable manner, so that the heat dissipation side cover 3 can be removed from the mounting frame 2, which is convenient for repairing and replacing the internal magnetic core body 1. More specifically, mounting frame grooves 13 are provided on both sides of the mounting frame 2, and the edges of the heat dissipation side cover 3 are embedded in the mounting frame grooves 13, that is, the heat dissipation side cover 3 and the mounting frame grooves 13 are installed by interference fit, and this installation method makes installation and disassembly very convenient.

[0022] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high-frequency transformer heat dissipation structure, comprising a magnetic core body (1) and a heat dissipation frame, wherein the magnetic core body (1) comprises an iron core and a coil wound on the iron core, and an insulating tape is wound around the outside of the coil, characterized in that: The heat dissipation frame comprises a mounting frame (2) and a heat dissipation side cover (3); the magnetic core (1) is fixedly connected inside the mounting frame (2); and the heat dissipation side cover (3) is fixedly connected on both sides of the mounting frame (2).

2. The high-frequency transformer heat dissipation structure according to claim 1, characterized in that: The installation frame (2) is provided with an installation area (4), two groups of installation blocks (5) are fixedly connected in the installation area (4), each group of the installation blocks (5) is provided with an installation groove (6), and the two ends of the iron core are respectively clamped in the two groups of the installation grooves (6).

3. The high frequency transformer heat dissipation structure according to claim 2, characterized in that: A pin (8) platform (7) is fixedly connected to the bottom of the mounting frame (2), a plurality of groups of pins (8) are fixedly connected to the pin (8) platform (7), and the pins (8) are electrically connected to the magnetic core (1).

4. The high frequency transformer heat dissipation structure according to claim 2, characterized in that: A plurality of groups of first heat sinks (9) are fixedly connected to the mounting frame (2), and a plurality of groups of first heat sink holes (10) are provided on the mounting frame (2).

5. The high frequency transformer heat dissipation structure according to claim 4, characterized in that: The first heat dissipation holes (10) are located between every two groups of the first heat dissipation fins (9).

6. The high frequency transformer heat dissipation structure according to claim 1, characterized in that: A plurality of groups of second heat sinks (11) are fixedly connected to the heat dissipation side cover (3), and a plurality of groups of second heat dissipation holes (12) are provided on the heat dissipation side cover (3).

7. The high frequency transformer heat dissipation structure according to claim 6, characterized in that: The second heat dissipation holes (12) are located between every two groups of the second heat dissipation fins (11).

8. The high frequency transformer heat dissipation structure according to claim 1, characterized in that: The heat dissipation side cover (3) and the mounting frame (2) are fixedly connected in a detachable manner.

9. The high frequency transformer heat dissipation structure according to claim 8, characterized in that: Both sides of the installation frame (2) are provided with installation frame grooves (13), and the edges of the heat dissipation side cover (3) are embedded in the installation frame grooves (13).