A tapping unit with built-in rubber pad
Through the design of embedded rubber pads and negative tolerance matching in the tap unit of the bus duct, the problem of insufficient protection performance of the existing bus duct is solved, and the comprehensive protection performance improvement of the plug-in joints of the plug-in box is achieved.
Patent Information
- Application Number
- CN202420635314.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing busbar trough products have shortcomings in terms of protection performance, especially in terms of sealing measures. The quality hazards of glueing operations are relatively high, making it difficult to effectively improve the protection performance.
A tap unit of an embedded rubber pad is designed. By setting a silicone sheet, fixing bolts and sockets on the busbar cover, and using the negative tolerances of the nylon block and the guide plate when inserting the plug-in box, the front and rear seals of the cover plate are achieved, and the flange of the rubber pad is fitted with the flange of the cover plate to form a comprehensive barrier.
By reducing dependence on the glueing process, the overall protection performance of the busbar slot connection box is improved, ensuring complete isolation of the liquid channel and improving the protection level of the product.
Smart Images

Figure CN222720740U_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of bus duct tapping, and specifically relates to a tapping unit with an embedded rubber pad. Background Art
[0002] After 20 years of development, the dense busbar has gradually transformed from the early simple power supply function to high performance. As a low-voltage electrical product, it is very close to people's production and life. The safety and stability of the bus duct has naturally become the focus of the market. The liquid protection performance of the bus duct has always been a pain point in the industry. As an industrial product composed of a variety of sheet metal parts, how to improve the protection performance of its gaps has become the focus of major manufacturers.
[0003] Existing bus duct products are increasingly introducing the concept of heat dissipation, making the bus duct smaller and smaller, but for a long time, the protection level of dense bus ducts has not made significant progress. The most common sealing measure is to apply glue after the connector is installed. This operation can theoretically improve the protection performance, but whether the operator can strictly apply glue as required during the actual installation is a very big quality risk. Utility Model Content
[0004] In order to solve the above problems, this paper proposes a tapping unit with an embedded rubber pad. The tapping unit is provided in the middle of the upper surface of the busbar cover. The tapping unit includes a silicone sheet, a fixing bolt and a socket seat. The outer side of the bottom surface of the socket seat is provided with a silicone sheet. The silicone sheet is embedded on the surface of the busbar cover. Both sides of the silicone sheet are clamped and arranged above the side edge of the busbar cover. A plug-in box is provided on the upper surface of the silicone sheet in a downward pressing manner. A nylon block is provided at the bottom of the end surface of the plug-in box. Guide plates are provided on both sides of the bottom of the plug-in box. The length of the nylon block is the same as that of the silicone sheet. The inner width is the same, the bottom surface of the nylon block fits with the upper surface of the silicone sheet, the outer surface of the nylon block is flush with the end edge of the silicone sheet, the inner surface of the guide plate fits with the outer edge of the silicone sheet, and the integral rubber pad is covered around the socket. The guide plate is improved and a nylon block is added. When the plug-in box is inserted, the negative tolerance between the nylon block and the silicone sheet is matched to complete the front and rear sealing of the cover plate, and the rubber pad flange fits with the cover plate flange. After the plug-in box is plugged in, it is pressed on the cover plate as a whole, completing the comprehensive isolation around and above, and the liquid channel is completely isolated by the rubber pad. Thereby improving the overall protection performance of the plug-in box.
[0005] The shape of the busbar cover is a C-shaped groove cover with two right-angled sides bent. Both ends of the busbar cover are provided with mounting seats. A through hole is provided in the middle of the surface of the busbar cover, and a socket seat is above the through hole. A silicone sheet is provided on the outer side of the top surface of the through hole. The outer surface of the side of the busbar cover is provided with fixing bolts, and the fixing bolts are connected with the silicone sheet and the busbar cover in a through-type manner. By adding a silicone sheet to the outer side of the socket seat directly arranged above the busbar cover, the socket can form a deformation seal between the busbar cover and the junction box after installation. It is directly arranged on the outer side of the busbar cover, which not only simplifies installation but also reduces the modification cost.
[0006] The shape of the silicone sheet is a C-shaped grooved silicone sheet, with right-angled folds on both sides of the silicone sheet, and a evasion hole in the middle of the silicone sheet. The top edges of the right-angled folds are vertically downwardly provided with hook grooves on the outside, and the width between the right-angled folds on both sides is the same as the width of the inner side of the busbar cover. The inner side of the hook groove is connected to the edge top of the busbar cover by clamping, and the flange of the silicone sheet fits the flange of the cover. After the plug-in box is plugged in place, it is pressed on the cover as a whole, completing the comprehensive barrier around and above, and the liquid channel is completely isolated by the rubber pad. Thereby improving the overall protection performance of the plug-in part of the plug-in box.
[0007] The bottom surface of the plug-in box is connected to the socket seat in a plug-in manner, and guide plates are provided on both sides of the plug-in box in an outward-expanding manner. Positioning plates are provided vertically on the inner sides of both ends of the plug-in box. A nylon block is fixedly provided on the outer surface of the positioning plate. The nylon block is in the shape of a rectangular strip. The top surface of the nylon block fits the bottom surface of the plug-in box, and the two ends of the nylon block are connected to the inner side surface of the silicone sheet. The outer surface of the nylon block is flush with the end surface of the plug-in box, and is covered around the socket by an integral rubber pad. The guide plate is improved by adding a nylon block. When the plug-in box is plugged in, the negative tolerance between the nylon block and the silicone sheet is matched to complete the front and rear sealing of the cover.
[0008] Beneficial effects:
[0009] To minimize the reliance on the gluing process, the integrated rubber pad is used to cover the socket, and the guide plate is improved with a nylon block. When the plug-in box is plugged in, the negative tolerance between the nylon block and the silicone sheet is matched to complete the front and rear sealing of the cover, and the flange of the silicone sheet fits the flange of the cover. After the plug-in box is plugged in, it is pressed on the cover as a whole, completing the comprehensive barrier around and above, and the liquid channel is completely isolated by the rubber pad. This improves the overall protection performance of the plug-in box.
[0010] By adding a silicone sheet to the outside of the socket seat directly arranged above the busbar cover, the socket can form a deformation seal between the busbar cover and the junction box after installation. Directly setting it on the outside of the busbar cover not only simplifies installation but also reduces modification costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of a tapping unit with an embedded rubber pad;
[0012] Figure 2 It is an exploded schematic diagram of the assembly of a tapping unit with an embedded rubber pad;
[0013] In the figure; 1. busbar cover, 2. silicone sheet, 3. fixing bolts, 4. socket, 5. junction box, 6. guide plate, 7. nylon block. DETAILED DESCRIPTION
[0014] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.
[0015] Busbar cover 1, silicone sheet 2, fixing bolts 3, socket seat 4, plug-in box 5, guide plate 6, nylon block 7.
[0016] like Figure 1 , 2 As shown;
[0017] A tapping unit with an embedded rubber pad, a tapping unit is provided in the middle of the upper surface of a busbar cover plate 1, the tapping unit comprises a silicone sheet 2, a fixing bolt 3 and a socket seat 4, a silicone sheet 2 is provided on the outer side of the bottom surface of the socket seat 4, the silicone sheet 2 is embedded in the surface of the busbar cover plate 1, both sides of the silicone sheet 2 are clamped and arranged above the side edge of the busbar cover plate 1, a plug-in box 5 is provided on the upper surface of the silicone sheet 2 in a downwardly pressed manner, a nylon block 7 is provided at the bottom of the end surface of the plug-in box 5, and both sides of the bottom of the plug-in box 5 are provided There is a guide plate 6, the length of the nylon block 7 is the same as the inner width of the silicone sheet 2, the bottom surface of the nylon block 7 and the upper surface of the silicone sheet 2 are in contact with each other, the outer surface of the nylon block 7 and the end edge of the silicone sheet 2 are flush with each other, the inner surface of the guide plate 6 and the outer edge surface of the silicone sheet 2 are in contact with each other, the shape of the busbar cover 1 is a C-shaped groove cover with right-angled two-side edges bent, both ends of the busbar cover 1 are provided with mounting seats, and a through hole is provided in the middle of the surface of the busbar cover 1, and the socket seat 4 above the through hole is through A silicone sheet 2 is provided on the outside of the top surface of the opening, and a fixing bolt 3 is provided on the outer surface of the side edge of the busbar cover 1. The fixing bolt 3 is connected to the silicone sheet 2 and the busbar cover 1 in a through-type manner. The silicone sheet 2 is in the shape of a C-shaped groove silicone sheet 2. Both sides of the silicone sheet 2 are provided with right-angled edges. The middle part of the silicone sheet 2 is provided with an avoidance hole in an avoidance manner. The top edges of the right-angled edges are provided with hook grooves vertically downward on the outside. The width between the right-angled edges on both sides is the same as the width of the inner side of the busbar cover 1. The inner side of the hook groove is connected to the busbar The edge top of the cover plate 1 is snap-connected, the bottom surface of the plug-in box 5 is plug-connected to the socket seat 4, both sides of the plug-in box 5 are outwardly expanded with guide plates 6, and the inner sides of both ends of the plug-in box 5 are vertically provided with positioning plates, and the outer surface of the positioning plate is fixedly provided with a nylon block 7, which is in the shape of a rectangular strip. The top surface of the nylon block 7 is in contact with the bottom surface of the plug-in box 5, and the two ends of the nylon block 7 are connected to the inner side surface of the silicone sheet 2, and the outer surface of the nylon block 7 is flush with the end surface of the plug-in box 5.
[0018] Implementation examples;
[0019] When installing the silicone sheet 2, first fix the grooves on both sides of the silicone sheet 2 to the side edges of the busbar cover 1 by snapping them together, then adjust the front and rear positions of the silicone sheet 2 to press the socket seat 4 down and install it above the silicone sheet 2, and also fix the side edges of the silicone sheet 2 by fixing bolts 3.
[0020] After completing the installation of the silicone sheet 2, the plug-in box 5 is installed. The nylon block 7 is first installed on the bottom positioning plate of the plug-in box 5 by bolts. The bottom surface of the nylon block 7 is protruding from the bottom surface of the positioning plate. Then, the plug-in box 5 is accurately installed on the top of the side plate of the busbar cover 1 through the guide plate 6 to ensure left and right alignment, so that the bottom interface of the plug-in box 5 is plugged and connected with the top surface of the socket seat 4. At this time, the silicone sheet 2 is externally arranged between the bottom surface of the plug-in box 5 and the busbar cover 1, thereby completing the sealed installation.
[0021] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tapping unit with an embedded rubber pad, wherein the tapping unit is provided in the middle of the upper surface of the busbar cover, characterized in that: The branch unit includes a silicone sheet, a fixing bolt and a socket seat, a silicone sheet is provided on the outer side of the bottom surface of the socket seat, the silicone sheet is embedded in the surface of the busbar cover, both sides of the silicone sheet are clamped above the side edge of the busbar cover, a plug-in box is pressed down on the upper surface of the silicone sheet, a nylon block is provided at the bottom of the end surface of the plug-in box, and guide plates are provided on both sides of the bottom of the plug-in box, the length of the nylon block is the same as the inner width of the silicone sheet, the bottom surface of the nylon block and the upper surface of the silicone sheet are in contact with each other, the outer surface of the nylon block and the end edge of the silicone sheet are flush with each other, and the inner surface of the guide plate and the outer edge surface of the silicone sheet are in contact with each other.
2. The tapping unit of the embedded rubber pad according to claim 1, characterized in that: The busbar cover is in the shape of a C-shaped groove cover with two right-angled sides bent. Both ends of the busbar cover are provided with mounting seats. A through hole is provided in the middle of the surface of the busbar cover, and a socket seat is provided above the through hole. A silicone sheet is provided on the outside of the top surface of the through hole. The outer surface of the side of the busbar cover is provided with fixing bolts, and the fixing bolts are connected to the silicone sheet and the busbar cover in a through-type manner.
3. The tapping unit of the embedded rubber pad according to claim 1, characterized in that: The shape of the silicone sheet is a C-shaped grooved silicone sheet, both sides of the silicone sheet are provided with right-angled edges, the middle part of the silicone sheet is provided with an avoidance hole, the top edges of the right-angled edges are provided with hook grooves vertically downward on the outside, the width between the right-angled edges on both sides is the same as the width of the inner side of the busbar cover, and the inner side of the hook groove is connected to the top of the edge of the busbar cover by clamping.
4. The tapping unit of the embedded rubber pad according to claim 1, characterized in that: The bottom surface of the plug-in box is plug-connected to the socket seat, both sides of the plug-in box are provided with guide plates, the inner sides of both ends of the plug-in box are vertically provided with positioning plates, and the outer surface of the positioning plate is fixed with nylon blocks.
5. The tapping unit of the embedded rubber pad according to claim 1, characterized in that: The nylon block is in the shape of a rectangular strip, the top surface of the nylon block fits the bottom surface of the plug-in box, the two ends of the nylon block are connected to the inner side surface of the silicone sheet, and the outer surface of the nylon block is flush with the end surface of the plug-in box.