An internal skeleton type anti-deformation sintered mesh filter element
By setting a skeleton in the sintered mesh filter element to provide balanced support, the physical deformation problem caused by suction and impact force in high temperature environments of traditional filter elements is solved, and the effect of efficient filtration and cost reduction is achieved.
Patent Information
- Application Number
- CN202421476307.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-26
AI Technical Summary
When traditional sintered mesh filters treat high viscosity lithium slurry under high temperature environments, they are prone to physical deformation due to strong suction and impact force generated by high-speed flow of lithium materials, resulting in a decrease in filtration efficiency and affecting product quality and production efficiency.
An internal skeleton-type anti-deformation sintered mesh filter element is designed, which uses multi-layer stainless steel wire mesh to sinter into a cylinder, and a skeleton is provided in the filter element, including a fixing ring, a connecting rod and a reinforcement ring. Through precision welding or bonding connection, the skeleton and the filter element are tightly locked and provided balanced support.
When subjected to strong suction force and high-speed flow of lithium materials, the filter element is not prone to physical deformation, avoid mesh deformation, maintain efficient filtration, and ensure product quality and production efficiency. At the same time, through the design of threaded parts connection, the rapid disassembly and replacement of the skeleton is achieved, reducing costs and labor costs.
Smart Images
Figure CN222723732U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filtering equipment, in particular to an internal skeleton type anti-deformation sintered mesh filter element. Background Art
[0002] Sintered filter element: It is a new type of filter material made of multi-layer metal sintered mesh, multi-layer stainless steel mesh, which is specially laminated and sintered by vacuum, and has high strength and overall rigidity.
[0003] In the lithium battery industry, sintered mesh filter elements are widely used as key components in the battery production process to filter impurities in lithium slurry to ensure battery performance and safety. Traditional sintered mesh filter elements are made of multiple layers of stainless steel wire mesh that are precisely sintered. The mesh holes are staggered to form a uniform filtering structure that can effectively intercept tiny particles. However, in actual applications, especially when processing high-viscosity lithium slurry under high-temperature environments, the filter element is prone to physical deformation due to the strong suction and the impact force generated by the high-speed flow of lithium materials, resulting in deformation between the filter element mesh holes, which ultimately leads to a decrease in filtration efficiency, affecting product quality and production efficiency. Utility Model Content
[0004] The purpose of the utility model is to overcome the above-mentioned background technical difficulties and provide an internal skeleton type anti-deformation sintered mesh filter element.
[0005] In order to achieve the above purpose, the technical solution adopted is: an internal skeleton type anti-deformation sintered mesh filter element, comprising a filter element, the filter element is a cylindrical shape formed by sintering multiple layers of stainless steel wire mesh, a skeleton is arranged inside the filter element, the skeleton comprises a fixing ring arranged at the bottom of the filter element and having the same diameter as the bottom of the filter element, a plurality of connecting rods are vertically arranged upward on the surface of the fixing ring, and the ends of the plurality of connecting rods are fixed with reinforcing rings tangent to the inner wall of the filter element;
[0006] The surfaces of the fixing ring, the connecting rod and the reinforcing ring are all fixed with a ring body, the left and right ends of the ring body are provided with a strap mounted on the inner wall of the filter element, the strap is provided with a plurality of positioning grooves on the surface close to the inner wall of the filter element, the outer wall of the filter element is provided with a buckle at the corresponding position of the strap, the surface of the buckle is provided with a socket corresponding to the position of the positioning groove, and a threaded member is provided between the socket and the positioning groove for locking.
[0007] Furthermore, an annular groove is provided on the outer wall of the positioning groove of the strap, the annular groove is spaced 0.1-0.2 mm from the positioning groove, and an annular tube inserted into the inner wall of the annular groove is provided on the side of the buckle close to the strap.
[0008] Furthermore, each of the straps is evenly arranged at the upper, middle and lower sections of the positioning groove strap.
[0009] Furthermore, the inner wall of the fixing ring is provided with X-shaped support strips which are arranged crosswise and parallel to the inner bottom surface of the filter element.
[0010] Furthermore, the fixing ring, connecting rod, supporting bar and reinforcing ring are all made of high-strength, corrosion-resistant stainless steel, and the connecting surfaces of the fixing ring, connecting rod, supporting bar and reinforcing ring are made by precision welding or bonding.
[0011] Furthermore, the threaded member is a countersunk screw.
[0012] Furthermore, the connecting rod is retractable.
[0013] The beneficial effects of adopting the above scheme are: when using this internal skeleton type anti-deformation sintered mesh filter element, the skeleton is first placed in the filter element tube, and the setting of the skeleton fixing ring, connecting rod and reinforcement ring is accurately matched with the internal contour of the sintered mesh. After application, it can provide balanced support force in all directions of the inner wall of the filter element, ensuring that the filter element will not undergo physical deformation when subjected to strong suction and the impact force generated by the high-speed flow of lithium material, avoiding mesh deformation, ensuring the filtration efficiency of the filter element, thereby ensuring the quality of the products produced and the production efficiency.
[0014] At the same time, the fixed ring, the connecting rod and the reinforcing ring surface are all fixedly provided with a ring body, and the flaps set on the left and right ends of the ring body and the buckle on the outer wall of the filter element can be fixedly connected, so that the entire skeleton and the filter element are locked. In actual use, if the filter element and the skeleton are bonded and set, the filter element is soaked in lithium battery materials for a long time, which is easy to cause the bonding material to fall off. If the filter element and the skeleton are welded, the labor cost will be greatly increased. At the same time, if there is a problem with the skeleton or the filter element after welding, the stability of the entire filter element will be affected, and both of them must be replaced together, and the replacement cost is higher. The fixed ring, the connecting rod and the reinforcing ring surface are all fixedly provided with a ring body, and the flaps set on the left and right ends of the ring body and the buckle on the outer wall of the filter element can be connected through a threaded part. When this connection is made, the skeleton can be locked to the filter element. Since there are multiple flaps, it can be ensured that the skeleton will not be loosened at the upper and lower left and right ends of the connection with the filter element. When the filter element and the skeleton are deformed, etc., one of them can be quickly disassembled to replace it, which has lower cost, simple connection method and stronger adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the internal skeleton type anti-deformation sintered mesh filter element of the utility model.
[0016] Figure 2 for Figure 1 Cross-sectional view of .
[0017] Figure 3 for Figure 2Schematic diagram of the structure after the skeleton is provided with a ring body, a flap and a buckle.
[0018] Figure 4 for Figure 3 Schematic diagram of the structure of the central ring body, strap and buckle.
[0019] Figure 5 It is a schematic diagram of the structure of the ring body, the strap and the buckle in the second embodiment.
[0020] In the figure, 1, filter element; 2, frame; 3, connecting rod; 4, fixing ring; 5, reinforcement ring; 6, flap; 7, ring body; 8, buckle; 9, positioning groove; 10, socket; 11, annular groove; 12, annular tube. DETAILED DESCRIPTION
[0021] The technical solution of the utility model is described clearly and completely below in conjunction with the specific embodiments of the utility model. The described embodiments are only a part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1
[0023] like Figure 1-2 , an internal skeleton 2 type anti-deformation sintered mesh filter element 1, comprising a filter element 1, the filter element 1 is a cylindrical shape formed by sintering multiple layers of stainless steel wire mesh, a skeleton 2 is arranged inside the filter element 1, the skeleton 2 comprises a fixing ring 4 arranged at the bottom of the filter element 1 and having the same diameter as the bottom of the filter element 1, a plurality of connecting rods 3 are vertically arranged upward on the surface of the fixing ring 4, and a reinforcing ring 5 tangent to the inner wall of the filter element 1 is fixedly arranged at the ends of the plurality of connecting rods 3;
[0024] like Figure 3-4 A ring body 7 is fixedly provided on the surfaces of the fixing ring 4, the connecting rod 3 and the reinforcing ring 5. The left and right ends of the ring body 7 are provided with a strap 6 mounted on the inner wall of the filter element 1. The strap 6 is provided with a plurality of positioning grooves 9 on the surface close to the inner wall of the filter element 1. A buckle 8 is provided on the outer wall of the filter element 1 at the corresponding position of the strap 6. A plug hole 10 corresponding to the position of the positioning groove 9 is provided on the surface of the buckle 8. A threaded member is provided between the plug hole 10 and the positioning groove 9 to lock it. In specific implementation, the threaded member is a countersunk screw.
[0025] In specific implementation, each strap 6 is evenly opened in the upper, middle and lower sections of the positioning groove 9, such as Figure 1 As shown, the inner wall of the fixing ring 4 is provided with X-shaped support strips which are parallel to the inner bottom surface of the filter element 1 and cross-arranged.
[0026] In specific implementation, the fixing ring 4, the connecting rod 3, the support bar and the reinforcing ring 5 are all made of high-strength, corrosion-resistant stainless steel, and the connecting surfaces of the fixing ring 4, the connecting rod 3, the support bar and the reinforcing ring 5 are made by precision welding or bonding.
[0027] The specific implementation method is as follows: When using this internal skeleton 2 type anti-deformation sintered mesh filter element 1, the skeleton 2 is first placed in the filter element 1 tube. The setting of the skeleton 2 fixing ring 4, connecting rod 3 and reinforcement ring 5 is precisely matched with the internal contour of the sintered mesh. After application, it can provide balanced support force in all directions of the inner wall of the filter element 1, ensuring that the filter element 1 will not undergo physical deformation when subjected to strong suction and the impact force generated by the high-speed flow of lithium material, avoiding mesh deformation, ensuring the filtration efficiency of the filter element 1, thereby ensuring the quality of the products produced and the production efficiency.
[0028] At the same time, a ring body 7 is fixedly provided on the surface of the fixing ring 4, the connecting rod 3 and the reinforcing ring 5. The flaps 6 arranged on the left and right ends of the ring body 7 can be fixedly connected with the buckles 8 on the outer wall of the filter element 1, so that the entire skeleton 2 and the filter element 1 are locked. In actual use, if the filter element 1 and the skeleton 2 are bonded and set, the filter element 1 is soaked in lithium battery materials for a long time, which can easily cause the bonding material to fall off. If the filter element 1 and the skeleton 2 are welded, the labor cost will be greatly increased. At the same time, if there is a problem with one of the skeleton 2 or the filter element 1 after welding, the stability of the entire filter element 1 will be affected, and both of them will have to be replaced together, which has a higher replacement cost. A ring body 7 is fixedly provided on the surface of a fixing ring 4, a connecting rod 3 and a reinforcing ring 5. The straps 6 arranged on the left and right ends of the ring body 7 can be connected to the buckles 8 on the outer wall of the filter element 1 by means of a threaded part. During this connection, the skeleton 2 can be locked to the filter element 1. Since there are multiple strap rings, it can be ensured that the skeleton 2 will not be loosened at the upper, lower, left and right ends of the connection with the filter element 1. When only one of the filter element 1 and the skeleton 2 is deformed, etc., it can be quickly disassembled to replace one of them, which has lower cost, simple connection method and stronger adaptability.
[0029] Embodiment 2
[0030] On the basis of the first embodiment, the applicant considers the tightness of the connection between the loop and the buckle 8, such as Figure 5, an annular groove 11 is provided on the outer wall of the positioning groove 9 of the strap 6, and the annular groove 11 is spaced 0.1-0.2mm from the positioning groove 9. An annular tube 12 inserted into the inner wall of the annular groove 11 is provided on the side of the buckle 8 close to the strap 6. After this setting, when the buckle 8 is connected with the buckle ring, the annular tube 12 on the buckle 8 is inserted into the annular groove 11. The entire buckle ring and the buckle 8 can no longer move up, down, left, or right. Then the screw is tightened in the positioning groove 9, and the connection relationship is tighter. The stability of the skeleton 2 and the filter element 1 is better. This setting can be used when the aperture of the sintered mesh filter element is large. In specific implementation, it can be considered to set the annular groove 11 and the positioning groove 9 as positioning holes and positioning rods. This setting can cope with sintered mesh filter elements with smaller apertures.
[0031] Embodiment 3
[0032] On the basis of Example 1 and Example 2, when the filter element 1 is implemented, most of the time the diameter of the filter element 1 does not need to be changed, but the height of the filter element 1 changes. Therefore, the height of the skeleton 2 inside the filter element 1 becomes a big problem. In this regard, the applicant sets the connecting rod 3 in the skeleton 2 to a retractable setting. After this setting, the whole skeleton 2 has better adaptability and stronger usability.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.
[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An internal skeleton type anti-deformation sintered mesh filter element, comprising a filter element (1), characterized in that: The filter element (1) is cylindrical and formed by sintering multiple layers of stainless steel wire mesh. A skeleton (2) is provided inside the filter element (1). The skeleton (2) comprises a fixing ring (4) which is arranged at the bottom of the filter element (1) and has the same diameter as the bottom of the filter element (1). A plurality of connecting rods (3) are vertically arranged upward on the surface of the fixing ring (4). The ends of the plurality of connecting rods (3) are fixedly provided with reinforcing rings (5) which are tangent to the inner wall of the filter element (1). The surfaces of the fixing ring (4), the connecting rod (3) and the reinforcing ring (5) are all fixedly provided with a ring body (7); the left and right ends of the ring body (7) are both provided with a strap (6) mounted on the inner wall of the filter element (1); the strap (6) is provided with a plurality of positioning grooves (9) on a surface close to the inner wall of the filter element (1); the outer wall of the filter element (1) is provided with a buckle (8) at a position corresponding to the strap (6); the surface of the buckle (8) is provided with an insertion hole (10) corresponding to the position of the positioning groove (9); a threaded member is provided between the insertion hole (10) and the positioning groove (9) for locking.
2. The internal skeleton type anti-deformation sintered mesh filter element according to claim 1 is characterized by: An annular groove (11) is provided on the outer wall of the positioning groove (9) of the strap (6), and the annular groove (11) is spaced 0.1-0.2 mm from the positioning groove (9). An annular tube (12) is provided on the side of the buckle (8) close to the strap (6) and inserted into the inner wall of the annular groove (11).
3. The internal skeleton type anti-deformation sintered mesh filter element according to claim 2 is characterized by: Each of the positioning grooves (9) is evenly arranged at the upper, middle and lower parts of the strap (6).
4. The internal skeleton type anti-deformation sintered mesh filter element according to claim 1 is characterized by: The inner wall of the fixing ring (4) is provided with X-shaped support strips which are arranged crosswise and parallel to the inner bottom surface of the filter element (1).
5. The internal skeleton type anti-deformation sintered mesh filter element according to claim 1 is characterized by: The fixing ring (4), the connecting rod (3), the supporting bar and the reinforcing ring (5) are all made of high-strength, corrosion-resistant stainless steel, and the connecting surfaces of the fixing ring (4), the connecting rod (3), the supporting bar and the reinforcing ring (5) are made by precision welding or bonding.
6. The internal skeleton type anti-deformation sintered mesh filter element according to claim 1 is characterized by: The threaded member is a countersunk screw.
7. The internal skeleton type anti-deformation sintered mesh filter element according to claim 1 is characterized by: The connecting rod (3) is retractable.