A compressed gas water vapor treatment device
By using heat conductors in the gas treatment device of the air compressor for secondary heating, the moisture in the gas is removed, and the problem that the air compressor produces moisture affects the nitrogen film is solved, and the performance of the gas generator is maintained stable.
Patent Information
- Application Number
- CN202420566858.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-03-22
AI Technical Summary
There is moisture in the gas produced by the air compressor, which affects the transmittance and stability of the nitrogen film and leads to a degradation of the performance of the gas generator.
A compressed gas water vapor treatment device is designed to absorb the gas heat produced by the air compressor using heat conductors, and the condensed gas is reheated to allow moisture to evaporate and remove at high temperatures.
By removing moisture from the gas, preventing moisture from damaging the nitrogen film, keeping the performance of the gas generator stable.
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Figure CN222723990U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water vapor treatment, in particular to a compressed gas water vapor treatment device. Background Art
[0002] An air compressor is a device that compresses air to a higher pressure and is commonly used in industrial production, construction sites, car repair and other fields. Air compressors increase gas pressure by reducing gas volume so that air can be stored or transmitted for various work and operations. There are many types of air compressors for different occasions and needs, including piston compressors, screw compressors, centrifugal compressors, etc., which are often installed in gas generators.
[0003] There is some moisture in the gas produced by the air compressor. The compressed gas is connected to the nitrogen membrane at the rear end of the gas generator. The moisture in the gas will affect the permeability and stability of the nitrogen membrane, resulting in a decrease in the gas separation effect of the nitrogen membrane and even damage to the structure of the nitrogen membrane, thereby affecting the performance of the gas generator. Utility Model Content
[0004] The purpose of the utility model is to provide a compressed gas water vapor processing device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compressed gas water vapor treatment device, suitable for a gas generator, wherein an air compressor is arranged inside the gas generator, comprising: an outer shell, wherein the outer shell is provided with a plurality of air inlet pipes and a plurality of quick-plug connectors, wherein the air inlet pipes are connected to the air outlet end of the air compressor, wherein the quick-plug connectors are connected to the air inlet end of the gas generator, and a heat conductive member is arranged inside the outer shell, wherein the heat conductive member absorbs the heat of the gas produced by the air compressor and is used for secondary heating of the condensed gas.
[0006] Preferably, a quick-release connector is provided on the air intake pipeline, and the quick-release connector is fixed to the air intake end of the shell by a buckle.
[0007] Preferably, the quick-release connector is connected to a one-way valve.
[0008] Preferably, the one-way valve is connected to a quick-release connector.
[0009] Preferably, the quick-release connector is connected to the air outlet of the air compressor.
[0010] Preferably, the heat conducting member is an aluminum block.
[0011] Preferably, the heat conducting member defines a first channel, and the first channel is connected to the quick-release connector.
[0012] Preferably, the heat conducting member defines a second channel, and the second channel is connected to the quick-connect connector.
[0013] Preferably, the housing is provided with a ferrule joint communicating with the first channel, and the ferrule joint is connected to an external cooling unit.
[0014] Preferably, the quick-plug connector includes an air inlet connector and an air outlet connector, the air inlet connector is connected to an external water removal and filtration unit, and the water removal and filtration unit is connected to the cooling unit.
[0015] The compressed gas water vapor treatment device has the following beneficial effects:
[0016] In the compressed gas water vapor treatment device, the heat conducting part utilizes the heat of the gas produced by the air compressor to secondary heat the condensed gas, so that the water in the gas is evaporated and removed at high temperature. After the dry gas is connected to the nitrogen membrane, it can avoid damage to the nitrogen membrane, thereby preventing the water from affecting the performance of the gas generator. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of a compressed gas water vapor treatment device provided in an embodiment of the present application;
[0018] Figure 2 A cross-sectional view of a compressed gas water vapor treatment device provided in an embodiment of the present application;
[0019] Figure 3 for Figure 2 Schematic diagram of the heat conducting part;
[0020] Figure 4 It is the assembly diagram of the compressed gas water vapor treatment device and the compressor unit.
[0021] In the figure: 1. housing; 11. ferrule joint; 12. first quick-connect joint; 13. second quick-connect joint; 14. third quick-connect joint; 15. fourth quick-connect joint; 2. air intake pipe; 21. quick-release joint; 22. one-way valve; 23. quick-release joint; 3. heat-conducting part; 31. first channel; 32. second channel; 4. compressor unit; 5. cooling unit; 6. water removal and filtration unit; 61. drain outlet. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1 As shown, the utility model provides an embodiment of a compressed gas water vapor treatment device, which is suitable for a gas generator, wherein an air compressor is arranged in the gas generator, and the compressed gas treatment device comprises: a shell 1, wherein the shell 1 is provided with a plurality of air inlet pipes 2 and a plurality of quick-connect connectors, wherein the quick-connect connectors comprise an air inlet connector and an air outlet connector, wherein the air inlet connector is a first quick-connect connector 12, and the second quick-connect connector 13, the third quick-connect connector 14 and the fourth quick-connect connector 15 are all air outlet connectors, and the second quick-connect connector 13, the third quick-connect connector 14 and the fourth quick-connect connector 15 in the quick-connect connectors are all connected to the corresponding air inlet end of the gas generator (not shown in the figure).
[0024] Specifically, Figure 1-Figure 2 As shown, the air inlet pipeline 2 is connected to the air outlet end of the air compressor, and a quick-release joint 21 is provided on the air inlet pipeline 2. The quick-release joint 21 is fixed to the air inlet end of the housing 1 by a buckle. The quick-release joint 21 is connected to a one-way valve 22, and the one-way valve 22 is connected to a quick-release joint 23. The quick-release joint 23 is connected to the air outlet end of the air compressor.
[0025] like Figure 2-Figure 3 As shown, a heat conducting member 3 is disposed in the housing 1, and the heat conducting member 3 absorbs the heat of the gas produced by the air compressor and is used for secondary heating of the condensed gas.
[0026] Specifically, the heat conductive member 3 is an aluminum block, which is convenient for quickly absorbing the heat of the gas produced by the air compressor, and the heat conductive member 3 is provided with a first channel 31 and a second channel 32, the first channel 31 is connected to the quick-release connector 21, and the second channel 32 is connected to the quick-connect connector (the first quick-connect connector 12, the second quick-connect connector 13, the third quick-connect connector 14, and the fourth quick-connect connector 15). The aluminum block transfers heat to the first channel 31 and the second channel 32, so that the gas in the channel is heated by high temperature.
[0027] In addition, if Figure 4 As shown, the housing 1 is also provided with a ferrule joint 11 connected to the first channel 31, the ferrule joint 11 is connected to the external cooling unit 5, the air inlet joint (first quick-plug joint 12) is connected to the external water removal filter unit 6, the water removal filter unit 6 is connected to the cooling unit 5, and the water removal filter unit 6 is provided with three filters, which is convenient for the first-level, second-level and third-level filtration of the gas condensed by the cooling unit 5 to improve the water removal effect.
[0028] In this embodiment, a compressor unit 4 is provided in the gas generator, and the compressor unit 4 is composed of a plurality of air compressors. The plurality of air compressors are connected to the plurality of air inlet pipes 2 in a one-to-one correspondence. The air outlet of the air compressor delivers high-temperature and high-pressure gas to the air inlet pipe 2. The gas flows into the first channel 31 from the air inlet pipe 2, and then flows into the cooling unit 5 from the ferrule joint 11 for condensation, so that the moisture in the gas is condensed into liquid. The liquid water in the gas is then filtered by the water removal filter unit 6 and discharged from the drain port 61. A small amount of moisture still exists in the gas after the liquid water is removed. The gas flows into the second channel 32 from the water removal filter unit 6 through the first quick-plug joint 12, and the condensed gas is secondary heated by the heat conductive member 3, so that the moisture in the gas is evaporated and removed at high temperature. As the gas stays in the second channel 32 for a longer time, its temperature becomes higher. The gas output from the second quick-plug joint 13 is low-temperature water-free compressed air, the gas output from the third quick-plug joint 14 is medium-temperature water-free compressed air, and the gas output from the fourth quick-plug joint 15 is high-temperature water-free compressed air.
[0029] It can be understood that the heat conductor 3 stores and reuses the heat of the high-temperature and high-pressure gas produced by the air compressor, which can improve energy utilization and reduce economic costs. Multiple air intake pipes 2 can connect multiple air compressors, making it convenient to aggregate the air circuits of multiple air compressors in the first channel 31.
[0030] In the present application, the residual moisture after condensation and dehydration of the gas produced by the air compressor is completely removed in the second channel 32. The dry gas provides an excellent processing environment for the back-end gas processing after being connected to the nitrogen membrane (located in the gas generator), which can avoid damage to the nitrogen membrane and prevent moisture from affecting the performance of the gas generator.
[0031] Working principle: The air outlet of the air compressor delivers high-temperature and high-pressure gas to the air inlet pipe 2. The gas flows into the first channel 31 from the air inlet pipe 2, and then flows into the cooling unit 5 from the ferrule joint 11 for condensation, so that the moisture in the gas condenses into liquid. The liquid water in the gas is then filtered by the water removal filter unit 6 and discharged from the drain port 61. A small amount of moisture still exists in the gas after the liquid water is removed. The gas flows from the water removal filter unit 6 into the second channel 32 through the first quick-plug joint 12. The condensed gas is reheated by the heat conductor 3, so that the moisture in the gas is evaporated and removed at high temperature.
[0032] In summary, although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A compressed gas water vapor treatment device, suitable for a gas generator, wherein an air compressor is arranged in the gas generator, characterized in that: include: A housing (1), wherein the housing (1) is provided with a plurality of air inlet pipes (2) and a plurality of quick-connect connectors, wherein the air inlet pipes (2) are connected to the air outlet end of the air compressor, and the quick-connect connectors are connected to the air inlet end of the gas generator; A heat conducting member (3) is arranged in the outer shell (1), and the heat conducting member (3) absorbs the heat of the gas produced by the air compressor and is used for secondary heating of the condensed gas.
2. A compressed gas water vapor treatment device according to claim 1, characterized in that: A quick-release joint (21) is provided on the air intake pipeline (2), and the quick-release joint (21) is fixed to the air intake end of the housing (1) by means of a buckle.
3. A compressed gas water vapor treatment device according to claim 2, characterized in that: The quick-release connector (21) is connected to a one-way valve (22).
4. A compressed gas water vapor treatment device according to claim 3, characterized in that: The one-way valve (22) is connected to a quick-release connector (23).
5. A compressed gas water vapor treatment device according to claim 4, characterized in that: The quick-release connector (23) is connected to the air outlet of the air compressor.
6. A compressed gas water vapor treatment device according to claim 2, characterized in that: The heat conducting member (3) is an aluminum block.
7. A compressed gas water vapor treatment device according to claim 6, characterized in that: The heat conducting member (3) defines a first channel (31), and the first channel (31) is connected to the quick-release connector (21).
8. A compressed gas water vapor treatment device according to claim 6, characterized in that: The heat conducting member (3) is provided with a second channel (32), and the second channel (32) is connected to the quick-insertion connector.
9. A compressed gas water vapor treatment device according to claim 7, characterized in that: The housing (1) is provided with a ferrule joint (11) in communication with the first channel (31), and the ferrule joint (11) is connected to an external cooling unit (5).
10. A compressed gas water vapor treatment device according to claim 9, characterized in that: The quick-connect connector comprises an air inlet connector and an air outlet connector, the air inlet connector is connected to an external water removal filter unit (6), and the water removal filter unit (6) is connected to the cooling unit (5).