Vacuum homogenizing emulsifying device for skin care products
By designing a vacuum homogenized emulsification device for skin care products including a support mechanism, a tank mechanism and a stirring mechanism, the problem that the existing devices cannot effectively shear materials and emulsification effects are not ideal, and more uniform stirring and more efficient emulsification effects are achieved, and the discharge process is simplified.
Patent Information
- Application Number
- CN202421490590.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing vacuum homogenized emulsification device for skin care products can only spiral stirring materials, and cannot effectively cut materials, the emulsification effect is not ideal, and the discharge of materials is not convenient enough.
A vacuum homogenized emulsification device for skin care products including a support mechanism, a tank mechanism and a stirring mechanism is designed. The device provides a vacuum homogeneous emulsification environment and rotates the discharge through a double-layer supporting mechanism. The stirring mechanism includes a hydraulic rod, a stirring shaft, a spiral blade and a stirring blade. By rotating and stirring and shearing the mixed material, a better emulsification effect is achieved, and the discharge is guided through the rotating tank body to improve the discharge convenience.
Through the combination of spiral stirring and rotary stirring, a more uniform stirring effect is achieved, the emulsification quality is improved, and the discharge process is simplified by rotary drainage.
Smart Images

Figure CN222724147U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of skin care product production, in particular to a vacuum homogenizing and emulsifying device for skin care products. Background Art
[0002] The vacuum homogenizing emulsifier is a complete system that integrates mixing, dispersing, homogenizing, emulsifying and powder suction. It is equipped with an electronic control system and can also be used in conjunction with peripheral oil and water phase tanks, vacuum, heating / cooling systems, etc. The material is stirred by the central stirring at the top of the emulsifying pot, and the polytetrafluoroethylene scraper always caters to the shape of the stirring pot, sweeping away the sticky materials hanging on the wall, so that the scraped material continuously produces a new interface, and then it is sheared, compressed, and folded by the blades and the rotating blades, so that it is stirred and mixed and flows downward to the homogenizer under the pot body. The material is then cut, impacted, and turbulent by the strong shearing, impact, and turbulence generated between the high-speed rotating cutting wheel and the fixed cutting sleeve. The material is cut in the shear seam and quickly broken into 200nm-2um particles. Since the emulsifying tank is in a vacuum state, the bubbles generated by the material during the stirring process are promptly removed. The vacuum method is adopted to prevent the produced products from being mixed with bubbles during the stirring process, thereby ensuring that high-quality products with gloss, fineness and good ductility can be manufactured.
[0003] In contrast, the Chinese patent with announcement number CN220143114U discloses a vacuum homogenizing and emulsifying device for skin care products with flow-blocking and anti-adherence to the wall, comprising a base, a bracket, an emulsifying tank, a stirring mechanism, a scraping mechanism, a flow-blocking component and a vacuum pump; the bracket is arranged on the base, the emulsifying tank is arranged on the bracket, the emulsifying tank is provided with a feed port and a discharge port, and both the feed port and the discharge port are provided with a one-way valve; the stirring mechanism is arranged inside the emulsifying tank; the scraping mechanism is arranged inside the emulsifying tank, and the scraping mechanism includes a pressure plate and a clamping component; the flow-blocking component is arranged on the emulsifying tank, and the flow-blocking component includes a flow-blocking and scraping part, and the vacuum pump is arranged on the top of the emulsifying tank.
[0004] However, the above patent can only spirally stir the materials, but cannot effectively shear the materials, the emulsification effect is not ideal, and the discharge of the materials is not convenient enough, so a new device needs to be designed. Utility Model Content
[0005] The purpose of the utility model is to provide a vacuum homogenizing emulsifying device for skin care products to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A vacuum homogenizing and emulsifying device for skin care products comprises a supporting mechanism for double-layer support rotation, and is characterized in that it also comprises a tank body mechanism installed in the middle of the supporting mechanism for providing a vacuum homogenizing and emulsifying environment and rotating to guide the discharge of materials, and a stirring mechanism is arranged above the tank body mechanism for rotating, stirring and shearing the uniformly mixed materials.
[0008] The stirring mechanism comprises a hydraulic rod, a top plate is installed at the telescopic end of the hydraulic rod, a top cover is arranged below the top plate, a first motor is arranged between the top plate and the top cover, a stirring shaft is installed at the output end of the first motor, a spiral blade is arranged on the stirring shaft, a plurality of stirring blades are evenly arranged between the spiral blades, and a vacuum pump is arranged on one side of the first motor;
[0009] The tank body mechanism comprises a stirring tank, the inner wall of the stirring tank is provided with a shear guide plate, the outer wall of the stirring tank is installed with a fixed gear ring, the bottom of the stirring tank is provided with a discharge pipe, and the discharge pipe is provided with a valve.
[0010] Furthermore: the support mechanism includes an upper support plate, a first bearing is arranged in the middle of the upper support plate, a second motor is arranged on one side of the bottom of the upper support plate, a driving gear is installed at the output end of the second motor, a lower support plate is arranged below the upper support plate, and a second bearing is arranged on the lower support plate.
[0011] Furthermore: the second motor is connected to the upper support plate by bolts.
[0012] Furthermore, the fixed gear ring and the driving gear teeth are meshed and driven, and both are made of 45# steel.
[0013] Furthermore: the fixed gear ring is welded to the outer wall of the stirring tank, and the shear guide plate is welded to the inner wall of the stirring tank.
[0014] Furthermore, the spiral blade and the stirring blade are respectively welded to the stirring shaft, and the stirring shaft, the spiral blade and the stirring blade are all made of 204 stainless steel.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The mixing is more uniform by using the spiral stirring and the rotary stirring.
[0017] 2. The setting of rotating, stirring and shearing the materials to evenly mix them improves the emulsification quality;
[0018] 3. By rotating the tank and directing the material outflow, the material outflow becomes more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic structural diagram of a vacuum homogenizing and emulsifying device for skin care products described in the utility model;
[0020] Figure 2 This is an axonometric diagram of the support mechanism of a vacuum homogenizing and emulsifying device for skin care products described in the utility model;
[0021] Figure 3 This is a schematic diagram of the stirring mechanism structure of a vacuum homogenizing and emulsifying device for skin care products described in the utility model;
[0022] Figure 4 The utility model is a schematic diagram of the tank structure of a vacuum homogenizing and emulsifying device for skin care products.
[0023] In the accompanying drawings: 101, upper support plate; 102, first bearing; 103, second motor; 104, driving gear; 105, lower support plate; 106, second bearing; 201, hydraulic rod; 202, top plate; 203, top cover; 204, first motor; 205, stirring shaft; 206, spiral blade; 207, stirring blade; 208, vacuum pump; 301, stirring tank; 302, shear guide plate; 303, fixed gear ring; 304, discharge pipe; 305, valve. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 A vacuum homogenizing and emulsifying device for skin care products includes a supporting mechanism for double-layer support rotation, and also includes a tank body mechanism installed in the middle of the supporting mechanism for providing a vacuum homogenizing and emulsifying environment and rotating to guide the discharge of materials. A stirring mechanism for rotating, stirring and shearing the mixed materials is arranged above the tank body mechanism.
[0026] In this embodiment: the support mechanism includes an upper support plate 101, a first bearing 102 is arranged in the middle of the upper support plate 101, a second motor 103 is arranged on one side of the bottom of the upper support plate 101, a driving gear 104 is installed at the output end of the second motor 103, a lower support plate 105 is arranged below the upper support plate 101, a second bearing 106 is arranged on the lower support plate 105, the second motor 103 is bolted to the upper support plate 101, the upper support plate 101 and the lower support plate 105 support and fix the hydraulic rod 201 and the mixing tank 301 tank body, and the second motor 103 rotates through the driving gear 104 to drive the mixing tank 301 in the fixed gear ring 303 to rotate;
[0027] In this embodiment, the stirring mechanism includes a hydraulic rod 201, a top plate 202 is installed at the telescopic end of the hydraulic rod 201, a top cover 203 is arranged below the top plate 202, a first motor 204 is arranged between the top plate 202 and the top cover 203, a stirring shaft 205 is installed at the output end of the first motor 204, a spiral blade 206 is arranged on the stirring shaft 205, a plurality of stirring blades 207 are evenly arranged between the spiral blades 206, a vacuum pump 208 is arranged on one side of the first motor 204, and the spiral blades 206 and the stirring blades 207 are respectively connected to the stirring shaft 20 5 are welded together, the stirring shaft 205, the spiral blade 206 and the stirring blade 207 are all made of 204 stainless steel material, the hydraulic rod 201 is extended and retracted to push the top plate 202 to rise and fall to control the opening and closing of the top cover 203, the first motor 204 rotates to drive the spiral blade 206 on the stirring shaft 205 to cooperate with the shear guide plate 302 on the inner wall of the stirring tank 301 to stir and shear the material, and at the same time cooperate with the stirring blade 207 between the spiral blades 206 to evenly stir and emulsify the material, and the vacuum pump 208 is supported by the top cover 203 to timely absorb the bubbles generated during the stirring process;
[0028] In this embodiment: the tank body mechanism includes a stirring tank 301, a shear guide plate 302 is provided on the inner wall of the stirring tank 301, a fixed gear ring 303 is installed on the outer wall of the stirring tank 301, a discharge pipe 304 is provided at the bottom of the stirring tank 301, a valve 305 is provided on the discharge pipe 304, the fixed gear ring 303 is meshed with the driving gear 104 for transmission, both are made of 45 steel material, the fixed gear ring 303 is welded to the outer wall of the stirring tank 301, the shear guide plate 302 is welded to the inner wall of the stirring tank 301, the material to be homogenized and emulsified is added to the stirring tank 301, after the stirring and homogenizing and emulsification are completed, the valve 305 and the top cover 203 are opened, the second motor 103 rotates to drive the driving gear 104 to rotate, and the fixed gear ring 303 meshed with the driving gear 104 drives the tank body to rotate in the opposite direction along the shear guide plate 302, and guides the material to the bottom of the stirring tank 301 to be discharged through the discharge pipe 304.
[0029] Working principle: Close the valve 305, the hydraulic rod 201 extends upward under the support of the lower support plate 105 and the fixing of the upper support plate 101 to push the top plate 202 up to open the top cover 203, and add the materials that need to be homogenized and emulsified into the mixing tank 301. Then the hydraulic rod 201 contracts to drive the top plate 202 to move down and close the top cover 203. The top cover 203 supports the first motor 204 to rotate and drive the spiral blades 206 on the mixing shaft 205 to cooperate with the shear guide plate 302 on the inner wall of the mixing tank 301 to stir and shear the materials. At the same time, the stirring blades 206 between the spiral blades 206 are used to stir and shear the materials. 07 The material is uniformly stirred and emulsified. The vacuum pump 208, supported by the top cover 203, promptly absorbs the bubbles generated during the stirring process. After the stirring, homogenization and emulsification are completed, the hydraulic rod 201 extends to open the top cover 203, and opens the valve 305. The upper support plate 101 supports the second motor 103 to rotate and drive the driving gear 104 to rotate. The fixed gear ring 303 meshing with the driving gear 104 drives the tank body to rotate in the opposite direction to the shear guide plate 302 under the support of the first bearing 102 and the second bearing 106, and guides the material to the bottom of the mixing tank 301 and is discharged through the discharge pipe 304.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vacuum homogenizing emulsifying device for skin care products, comprising a supporting mechanism for double-layer support rotation, characterized in that: It also includes a tank body mechanism installed in the middle of the support mechanism for providing a vacuum homogenized emulsification environment and rotating to guide the discharge of materials, and a stirring mechanism for rotating, stirring and shearing the uniformly mixed materials is arranged above the tank body mechanism; The stirring mechanism comprises a hydraulic rod (201), a top plate (202) is installed at the telescopic end of the hydraulic rod (201), a top cover (203) is arranged below the top plate (202), a first motor (204) is arranged between the top plate (202) and the top cover (203), a stirring shaft (205) is installed at the output end of the first motor (204), a spiral blade (206) is arranged on the stirring shaft (205), a plurality of stirring blades (207) are evenly arranged between the spiral blades (206), and a vacuum pump (208) is arranged on one side of the first motor (204); The tank body mechanism comprises a stirring tank (301), the inner wall of the stirring tank (301) is provided with a shear guide plate (302), the outer wall of the stirring tank (301) is installed with a fixed gear ring (303), the bottom of the stirring tank (301) is provided with a discharge pipe (304), and the discharge pipe (304) is provided with a valve (305).
2. A vacuum homogenizing emulsifying device for skin care products according to claim 1, characterized in that: The support mechanism comprises an upper support plate (101), a first bearing (102) is arranged in the middle of the upper support plate (101), a second motor (103) is arranged on one side of the bottom of the upper support plate (101), a driving gear (104) is installed at the output end of the second motor (103), a lower support plate (105) is arranged below the upper support plate (101), and a second bearing (106) is arranged on the lower support plate (105).
3. A vacuum homogenizing emulsifying device for skin care products according to claim 2, characterized in that: The second motor (103) is bolted to the upper support plate (101).
4. The vacuum homogenizing emulsifying device for skin care products according to claim 2, characterized in that: The fixed gear ring (303) and the driving gear (104) are meshed and driven, and both are made of 45# steel.
5. The vacuum homogenizing emulsifying device for skin care products according to claim 1, characterized in that: The fixed gear ring (303) is welded to the outer wall of the stirring tank (301), and the shear guide plate (302) is welded to the inner wall of the stirring tank (301).
6. The vacuum homogenizing emulsifying device for skin care products according to claim 1, characterized in that: The spiral blade (206) and the stirring blade (207) are respectively welded to the stirring shaft (205), and the stirring shaft (205), the spiral blade (206) and the stirring blade (207) are all made of 204 stainless steel.
Citation Information
Patent Citations
Skin care product vacuum homogenizing and emulsifying device capable of blocking flow and preventing wall adhesion
CN220143114U