A stirring tank for producing phosphorus-free degreasing agent
By designing a stirring tank equipped with quantitative cutting function in the production process of phosphorus-free degreasing agent, the problem of manual weighing and cutting increases operational complexity and reduces production efficiency is solved, and a more efficient and accurate production process is achieved.
Patent Information
- Application Number
- CN202420871608.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing phosphorus-free degreasing agents require manual weighing and unloading, which increases operational complexity and reduces production efficiency.
A mixing tank for the production of phosphorus-free degreasing agents was designed, and the combination of protective cover, motor 2, rotary shaft, partition and cutting pipe was used to realize quantitative cutting mixing to ensure that the raw materials were placed in the mixing tank in an accurate proportion.
Through quantitative cutting and material extraction functions, the accuracy and efficiency of the phosphorus-free degreasing agent production process are improved, and the stability of product quality is ensured.
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Figure CN222724244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of phosphorus-free degreasing agent production, in particular to a stirring tank for the production of phosphorus-free degreasing agent. Background Art
[0002] Phosphorus-free water-based degreaser is a weak alkaline agent with little corrosion to metal zinc parts. Zinc materials have been widely used in the automotive, construction, food and chemical industries. Zinc parts often need to be degreased and deoiled before electroplating, phosphating and other processes. Alkaline solution degreasing and organic solvent degreasing are widely used in industry; traditional degreasers are gradually replaced by new environmentally friendly phosphorus-free water-based degreasing due to environmental issues; domestic relevant experts have developed a new environmentally friendly phosphorus-free water-based degreaser, which is mainly composed of surfactants, and uses the emulsification and dispersion properties of surfactants on oil stains, supplemented by inorganic additives to increase cleaning ability, organic additive ligands to adjust cleaning performance, and the resulting water-based degreaser has a very high degreasing efficiency.
[0003] After searching, the Chinese patent with announcement number: CN202321478147.2 discloses a stirring tank for the production of phosphorus-free degreasing agent. The utility model includes a frame, the top of the frame is fixedly connected with a tank body, the top of the tank body is fixedly connected with two feed pipes, the top center of the tank body is fixedly connected with four guide shafts, the top of the guide shafts is fixedly connected with a fixed plate, the top of the fixed plate is fixedly connected with a telescopic cylinder, the outer walls of the four guide shafts are slidably connected with a mounting frame, the mounting frame is fixedly connected with a motor, the lower inner wall of the tank body is fixedly connected with a fixed base, the top center of the fixed base is fixedly connected with a column, the output shaft of the motor is fixedly connected with a rotating shaft, the rotating shaft passes through the top of the tank body and is slidably sleeved on the top of the column, the rotating shaft and the top of the tank body are slidably matched, and the outer wall of the rotating shaft is fixedly connected with a plurality of stirring blades. The utility model adopts a telescopic cylinder, a guide shaft and a mounting frame, so that the motor, the rotating shaft and the stirring blade can move up and down, and the stirring is more sufficient and uniform.
[0004] The working principle of the above patent mentions that "the raw materials for the production of phosphorus-free degreasing agent are put into the tank body 2 from the feed pipe 3, the motor 8 is started to drive the rotating shaft 11 to drive the stirring blade 12 to rotate, and the telescopic cylinder 6 drives the mounting frame 7 to move up and down along the guide shaft 4, thereby driving the motor 8, the rotating shaft 11 and the stirring blade 12 to move up and down, and the column 10 is used to maintain the stability of the rotating shaft 11 when it moves up and down, so that the stirring blade 12 can move up and down while rotating and stirring, and the stirring is more sufficient and uniform." However, although the above document achieves sufficient uniformity of the material through the different stirring functions of the stirring blade, because the feed pipe is directly through the tank body, the user needs to weigh the material proportionally before the material enters the tank body, and then pour the material to be mixed into the tank for mixing. This not only increases the complexity of the operation, but also reduces the production efficiency. In view of the above problems, a stirring tank for the production of phosphorus-free degreasing agent is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a stirring tank for producing a phosphorus-free degreasing agent, aiming to improve the problem in the prior art that manual weighing and feeding are required, which increases the complexity of operation and reduces production efficiency.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A stirring tank for producing a phosphorus-free degreasing agent comprises a tank body, a motor 1 is fixedly connected to the middle part of the top end of the tank body, a connecting rod is fixedly connected to the driving end of the motor 1, a plurality of stirring blades are fixedly connected to the outside of the connecting rod, a hole is provided at the bottom end of the tank body, a feed pipe is fixedly connected to the right side of the top end of the tank body, a sealing tube is fixedly connected to the top end of the feed pipe, a protective cover is fixedly connected to the front and rear sides of the sealing tube, a motor 2 is fixedly connected to the middle part of the protective cover on the front side, a rotating shaft is fixedly connected to the driving end of the motor 2, a plurality of partitions are fixedly connected to the outside of the rotating shaft, a feed pipe is fixedly connected to the top end of the sealing tube, a feeding pipe is fixedly connected to the inner wall of the hole, a switch valve is fixedly connected to the outside of the feeding pipe, a protective box is fixedly connected to the bottom end of the feeding pipe, a slide groove is provided on the front and rear sides of the interior of the protective box, and a limiting component is slidably connected to the inner wall of the slide groove.
[0008] Furthermore, the limiting assembly includes a reciprocating pump, a driving rod, an angled block, a transparent material tube, a slide plate, a through hole, a cover plate and a resist plate. The left side of the reciprocating pump is fixedly connected to the left side of the inner wall of the protective box, the left end of the driving rod is fixedly connected to the driving end of the reciprocating pump, the middle left side of the angled block is fixedly connected to the right side of the driving rod, the outer left side of the transparent material tube is fixedly connected to the right side of the angled block, the top end of the transparent material tube is fixedly connected to the right side of the bottom end of the slide plate, the through hole is opened on the right side of the top end of the slide plate, the left side of the cover plate is rotatably connected to the right side of the bottom end of the angled block, and the outer part of the resist plate is fixedly connected to the inner wall of the protective box.
[0009] Furthermore, the outer top end of the connecting rod is rotatably connected to the middle of the top end of the tank body, the outer front and rear ends of the rotating shaft are rotatably connected to the middle of the protective cover, and the front and rear sides of the partition are slidably connected to the adjacent sides of the two protective covers.
[0010] Furthermore, the side of the partition away from the rotating shaft is slidably connected to the bottom end of the discharge pipe, and the side of the partition away from the rotating shaft is slidably connected to the top end of the feed pipe.
[0011] Furthermore, the top end of the bevel block is fixedly connected to the bottom end of the slide plate, and the front and rear sides of the slide plate are both slidably connected to the inner wall of the slide groove.
[0012] Furthermore, the top end of the cover plate contacts the bottom end of the transparent material tube, and the bottom end of the cover plate is slidably connected to the top end of the abutment plate.
[0013] Furthermore, a ring is fixedly connected to the middle of the outer part of the tank body, four legs are fixedly connected to the bottom end of the ring, a support rod is fixedly connected to the middle of the two left legs, and the adjacent sides of the two support rods are fixedly connected to the front and rear sides of the protective box.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, through the cooperation of the protective cover, the second motor, the rotating shaft, the partition, the feeding pipe and other components, the quantitative feeding and mixing of the raw materials are realized, ensuring that the raw materials are put into the mixing tank in an accurate proportion, thereby ensuring the quality and stability of the product.
[0016] 2. In the utility model, through the cooperation of the protective box, the slide, the reciprocating pump, the driving rod, the bevel block and other components, the quantitative taking of the mixed phosphorus-free degreasing agent is achieved to ensure that the required amount of product is accurately and precisely taken out from the mixing tank, which helps to control the product quality and production efficiency in the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a stirring tank for producing a phosphorus-free degreasing agent proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the connecting rod structure of a stirring tank for producing a phosphorus-free degreasing agent proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of a feed pipe of a stirring tank for producing a phosphorus-free degreasing agent proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the sleeve structure of a stirring tank for producing a phosphorus-free degreasing agent proposed by the utility model;
[0021] Figure 5 This is a schematic diagram of the hole structure of a stirring tank for producing a phosphorus-free degreasing agent proposed by the utility model;
[0022] Figure 6 The utility model discloses a schematic diagram of a reciprocating pump structure of a stirring tank for producing a phosphorus-free degreasing agent.
[0023] Legend:
[0024] 1. Tank body; 2. Motor 1; 3. Connecting rod; 4. Stirring blade; 5. Hole; 6. Feed pipe; 7. Sealing tube; 8. Protective cover; 9. Motor 2; 10. Rotating shaft; 11. Partition; 12. Feed pipe; 13. Feed pipe; 14. Switch valve; 15. Protective box; 16. Slide; 17. Reciprocating pump; 18. Driving rod; 19. Bevel block; 20. Transparent pipe; 21. Slide plate; 22. Through hole; 23. Cover plate; 24. Abutment plate; 25. Ring; 26. Leg; 27. Support rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Reference Figure 1-Figure 3 The utility model provides an embodiment: a stirring tank for producing a phosphorus-free degreasing agent, comprising a tank body 1, a motor 2 is fixedly connected to the middle of the top of the tank body 1, the tank body 1 supports and fixes the position of the motor 2, a connecting rod 3 is fixedly connected to the driving end of the motor 2, and a plurality of stirring blades 4 are fixedly connected to the outside of the connecting rod 3. The motor 2 starts to drive the connecting rod 3 to drive the stirring blades 4 to fully stir and mix the raw materials added into the tank body 1, and a hole 5 is provided at the bottom end of the tank body 1, and the hole 5 is provided to allow the mixed phosphorus-free degreasing agent to flow out.
[0027] A feed pipe 6 is fixedly connected to the right side of the top of the tank body 1, and a sealing tube 7 is fixedly connected to the top of the feed pipe 6. The feed pipe 6 connects the sealing tube 7 and the tank body 1. Protective covers 8 are fixedly connected to the front and rear sides of the sealing tube 7. A motor 2 9 is fixedly connected to the middle of the front protective cover 8. A rotating shaft 10 is fixedly connected to the driving end of the motor 2 9. A plurality of partitions 11 are fixedly connected to the outside of the rotating shaft 10. A discharge pipe 12 is fixedly connected to the top of the sealing tube 7. The raw materials are poured into the rotating shaft 10 through the discharge pipe 12. The external partitions 11 of the rotating shaft 10 separate out equal amounts. The user can clearly see the amount of raw materials poured into the rotating shaft 10 and the partitions 11 through the transparent material of the rotating shaft 10.
[0028] The outer top end of the connecting rod 3 is rotatably connected to the middle of the top end of the tank body 1, so that the outer part of the motor 2 can be fixed on the top end of the tank body 1, and the driving end can be connected to the connecting rod 3 for rotation. The front and rear ends of the outer part of the rotating shaft 10 are rotatably connected to the middle part of the protective cover 8, and the front and rear sides of the partition 11 are slidably connected to the adjacent side of the two protective covers 8. The side of the partition 11 away from the rotating shaft 10 is slidably connected to the bottom end of the discharge pipe 12, and the side of the partition 11 away from the rotating shaft 10 is slidably connected to the top end of the feed pipe 6, so as to prevent the poured raw materials from leaking. Compared with the above documents, the function of quantitative discharge is added, which is convenient for users to accurately control the mixing ratio and improve the production quality of phosphorus-free degreasing agent.
[0029] refer to Figure 4 .A feeding pipe 13 is fixedly connected to the inner wall of the hole 5, a switch valve 14 is fixedly connected to the outside of the feeding pipe 13, a protection box 15 is fixedly connected to the bottom end of the feeding pipe 13, the switch valve 14 is arranged in the middle of the connection between the feeding pipe 13 and the protection box 15, and can control the outflow and closing of the mixed raw material flowing out of the outlet of the hole 5, and the front and back sides of the protection box 15 are provided with slide grooves 16, and the inner wall of the slide groove 16 is slidably connected to a limiting component, which controls the outflow of the phosphorus-free degreasing agent.
[0030] A collar 25 is fixedly connected to the middle of the outside of the tank body 1, and four legs 26 are fixedly connected to the bottom end of the collar 25. A support rod 27 is fixedly connected to the middle of the two left legs 26. The adjacent sides of the two support rods 27 are fixedly connected to the front and rear sides of the protective box 15. The legs 26 support the collar 25 to assist the stability of the tank body 1 during the mixing process, and support the protective box 15 through the connection of the support rods 27.
[0031] refer to Figure 5 , Figure 6The limiting component includes a reciprocating pump 17, a driving rod 18, an angled block 19, a transparent material tube 20, a slide plate 21, a through hole 22, a cover plate 23, and a stop plate 24. The left side of the reciprocating pump 17 is fixedly connected to the left side of the inner wall of the protective box 15, the left end of the driving rod 18 is fixedly connected to the driving end of the reciprocating pump 17, the middle of the left side of the angled block 19 is fixedly connected to the right side of the driving rod 18, and the outer left side of the transparent material tube 20 is fixedly connected to the right side of the angled block 19. The reciprocating pump 17 is started by pulling or pushing the driving rod 18 and the angled block 19 to move. The top end of the transparent material tube 20 is fixedly connected to the right side of the bottom end of the slide plate 21, and the through hole 22 is opened on the right side of the top end of the slide plate 21. The hole of the through hole 22 is connected to the material taking pipe 13 and the transparent material tube 20. The left side of the cover plate 23 is rotatably connected to the right side of the bottom end of the bevel block 19, the outside of the abutment plate 24 is fixedly connected to the inner wall of the protection box 15, the top of the bevel block 19 is fixedly connected to the bottom end of the slide plate 21, and the front and rear sides of the slide plate 21 are slidably connected to the inner wall of the slide groove 16. The top of the cover plate 23 contacts the bottom end of the transparent material tube 20, and the bottom end of the cover plate 23 is slidably connected to the top of the abutment plate 24. The reciprocating pump 17 is started to drive the driving rod 18 to push the bevel block 19, and the bevel block 19 pushes the transparent material tube 20 to slide out of the protection box 15. When the transparent material tube 20 is exposed from the protection box 15, the cover plate 23 contacted by the bottom of the transparent material tube 20 will rotate due to gravity to open the bottom of the transparent material tube 20, thereby realizing the amount of the transparent material tube 20 pipeline to be taken out.
[0032] Working principle: First, pour the required raw materials into the position of the rotating shaft 10 through the discharge pipe 12. The external partition 11 of the rotating shaft 10 separates out an equal amount. The user can clearly see the amount of raw materials poured into the rotating shaft 10 and the partition 11 through the transparent material of the rotating shaft 10, and then cooperate with the starting motor 29 to drive the rotating shaft 10 and the partition 11 to move steadily and slowly, so that the raw materials filled in the partition 11 can be evenly and equally entered into the tank body 1 through the feed pipe 6 through the rotation of the rotating shaft 10. In this way, the required phosphorus-free degreasing agent raw materials can be accurately mixed in proportion.
[0033] After all the raw materials are poured into the tank body 1, the user can start the motor 2 to drive the connecting rod 3 to drive the stirring blade 4 to rotate and stir the raw materials in the tank body 1 to fully mix them into a phosphorus-free degreasing agent. When the user takes the material, the switch valve 14 fixed on the material taking pipe 13 can be started to open the hole 5 connecting the material taking pipe 13, so that the phosphorus-free degreasing agent in the tank body 1 can flow through the holes on the material taking pipe 13 and the protective box 15 to the through hole 22 of the slide plate 21 and then flow into the transparent material pipe 20 made of transparent material. When the transparent material pipe 20 is full, the user can start the reciprocating pump 17 to drive the driving rod 18 to push the bevel block 19. The bevel block 19 pushes the transparent material pipe 20 to slide out of the protective box 15. When the transparent material pipe 20 is exposed, the user can start the reciprocating pump 17 to drive the driving rod 18 to push the bevel block 19. The bevel block 19 pushes the transparent material pipe 20 to slide out of the protective box 15. When the transparent material tube 20 comes out of the protective box 15, the cover plate 23 in contact with the bottom of the transparent material tube 20 will rotate due to gravity to open the bottom of the transparent material tube 20, thereby taking out the amount of the transparent material tube 20. Because the reciprocating pump 17 is a reciprocating force, after the transparent material tube 20 extends out of the protective box 15, it will be pulled by the reciprocating pump 17 through the driving rod 18, so that the cover plate 23 will retract into the protective box 15 and be pressed by the inclined surface of the abutment plate 24 to rotate and re-seal the bottom of the transparent material tube 20, so that the above operation is repeated to take out the material quantitatively.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A stirring tank for producing a phosphorus-free degreasing agent, comprising a tank body (1), characterized in that: A motor 1 (2) is fixedly connected to the middle of the top of the tank body (1), a connecting rod (3) is fixedly connected to the driving end of the motor 1 (2), a plurality of stirring blades (4) are fixedly connected to the outside of the connecting rod (3), a hole (5) is provided at the bottom of the tank body (1), a feed pipe (6) is fixedly connected to the right side of the top of the tank body (1), a sealing pipe (7) is fixedly connected to the top of the feed pipe (6), a protective cover (8) is fixedly connected to the front and rear sides of the sealing pipe (7), a motor 2 (9) is fixedly connected to the middle of the front protective cover (8), and the motor 2 (9) is fixedly connected to the middle of the front protective cover (8). The driving end of the machine 2 (9) is fixedly connected to a rotating shaft (10), the outside of the rotating shaft (10) is fixedly connected to a plurality of partitions (11), the top of the sealing tube (7) is fixedly connected to a feeding tube (12), the inner wall of the hole (5) is fixedly connected to a feeding tube (13), the outside of the feeding tube (13) is fixedly connected to a switch valve (14), the bottom end of the feeding tube (13) is fixedly connected to a protection box (15), the front and rear sides of the protection box (15) are provided with slide grooves (16), and the inner wall of the slide groove (16) is slidably connected to a limiting component.
2. The stirring tank for producing a phosphorus-free degreasing agent according to claim 1, characterized in that: The limiting component comprises a reciprocating pump (17), a driving rod (18), an angled block (19), a transparent material tube (20), a slide plate (21), a through hole (22), a cover plate (23) and a resist plate (24). The left side of the reciprocating pump (17) is fixedly connected to the left side of the inner wall of the protective box (15), the left end of the driving rod (18) is fixedly connected to the driving end of the reciprocating pump (17), the middle part of the left side of the angled block (19) is fixedly connected to the right side of the driving rod (18), the outer left side of the transparent material tube (20) is fixedly connected to the right side of the angled block (19), the top end of the transparent material tube (20) is fixedly connected to the right side of the bottom end of the slide plate (21), the through hole (22) is opened on the right side of the top end of the slide plate (21), the left side of the cover plate (23) is rotatably connected to the right side of the bottom end of the angled block (19), and the outer part of the resist plate (24) is fixedly connected to the inner wall of the protective box (15).
3. The stirring tank for producing a phosphorus-free degreasing agent according to claim 1, characterized in that: The outer top end of the connecting rod (3) is rotatably connected to the middle of the top end of the tank body (1), the outer front and rear ends of the rotating shaft (10) are rotatably connected to the middle of the protective cover (8), and the front and rear sides of the partition (11) are slidably connected to the adjacent sides of the two protective covers (8).
4. The stirring tank for producing a phosphorus-free degreasing agent according to claim 1, characterized in that: The side of the partition (11) away from the rotating shaft (10) is slidably connected to the bottom end of the discharge pipe (12), and the side of the partition (11) away from the rotating shaft (10) is slidably connected to the top end of the feed pipe (6).
5. The stirring tank for producing a phosphorus-free degreasing agent according to claim 2, characterized in that: The top end of the bevel block (19) is fixedly connected to the bottom end of the slide plate (21), and the front and rear sides of the slide plate (21) are slidably connected to the inner wall of the slide groove (16).
6. The stirring tank for producing a phosphorus-free degreasing agent according to claim 2, characterized in that: The top end of the cover plate (23) contacts the bottom end of the transparent material tube (20), and the bottom end of the cover plate (23) is slidably connected to the top end of the abutment plate (24).
7. The stirring tank for producing a phosphorus-free degreasing agent according to claim 1, characterized in that: A collar (25) is fixedly connected to the middle of the exterior of the tank body (1), four legs (26) are fixedly connected to the bottom end of the collar (25), a support rod (27) is fixedly connected to the middle of the two left legs (26), and the adjacent sides of the two support rods (27) are fixedly connected to the front and rear sides of the protective box (15).
Citation Information
Patent Citations
Stirring tank for producing non-phosphorus degreasing agent
CN219897894U