Emulsifier quantitative feeding reactor
By designing quantitative components and removal components in the reactor and controlling the movement of the electric push rod and the electric telescopic rod with the controller, the problem of incomplete quantification of raw materials and difficult to remove residual liquid in traditional reactors is solved, and quantitative distribution and efficient utilization of materials are achieved.
Patent Information
- Application Number
- CN202421430428.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-21
AI Technical Summary
It is difficult to achieve quantitative delivery of raw materials during use in traditional reactors, and it is easy to add more or less, affecting the quality of the finished product. At the same time, it is impossible to effectively remove residual liquid after the equipment is used, resulting in waste of materials.
A quantitative emulsifier delivery reactor is designed, using quantitative components and removal components. The movement of the electric push rod and the electric telescopic rod is controlled by the controller to achieve quantitative discharge of liquid and removal of residual liquid.
Quantitative delivery of raw materials is achieved, waste is reduced, finished product quality is ensured, and material waste is avoided by removing components.
Smart Images
Figure CN222724316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle for quantitatively adding an emulsifier. Background Art
[0002] A reaction kettle, also known as a reactor, is a closed container used for chemical reactions. It is usually composed of a kettle body, an agitator, a transmission device, a heating device, a cooling device, and a safety valve. The transmission device drives the agitator to rotate through a motor, so that the reactants form a vortex in the kettle to enhance the mass transfer and heat transfer effects. The heating and cooling devices are used to control the reaction temperature to meet the needs of different reaction processes.
[0003] Traditional equipment is not convenient for quantitative feeding of raw materials during use, and may add too much or too little, thus affecting the finished product. After the equipment is used, the residual liquid in the barrel cannot be scraped off, which easily causes waste of materials. Therefore, we propose an emulsifier quantitative feeding reactor. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a reaction kettle for quantitatively dosing an emulsifier, which has the advantages of quantitative dosing and reduced waste, and solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical scheme: an emulsifier quantitative dosing reactor comprises a stirring barrel, a support plate is fixedly installed on the outer wall of the stirring barrel, and a controller is fixedly installed on the outer wall of the support plate. A circular plate is rotatably connected to the top of the stirring barrel, a discharge port is rotatably connected to the top of the circular plate, a quantitative component is fixedly installed on the top of the discharge port, a feed port is fixedly installed on the outer wall of the quantitative component away from the discharge port, a circular ring is provided on the inner wall of the quantitative component, a shell is provided on the outer wall of the circular ring, an electric shaft is fixedly installed on the bottom of the inner cavity of the stirring barrel, a stirring rod is fixedly installed on the outer wall of the electric shaft, a cleaning component is provided on the inner wall of the stirring rod, a bracket is fixedly installed on the outer wall of the support plate, and a fixing frame is fixedly installed on the outer wall of the bracket.
[0006] As an optimal technical solution of the utility model: a circular shaft is fixedly installed on the top of the mixing barrel, a circular groove is opened on the outer wall of the circular plate, and the circular shaft is rotatably connected to the circular plate through the circular groove, and the electric shaft, electric telescopic rod and electric push rod are electrically connected to the controller.
[0007] As a preferred technical solution of the utility model: the quantitative component includes a fixed plate 1, a cylinder is provided on the top of the fixed plate 1, a fixed plate 2 is provided on the outer wall of the end of the cylinder away from the fixed plate 1, the outer wall of the fixed plate 2 is rotatably connected to a rotating shaft, a gear ring is fixedly installed on the outer wall of the rotating shaft, a rack is meshed on the outer wall of the gear ring, and an electric push rod is fixedly installed on the bottom of the rack.
[0008] As a preferred technical solution of the utility model: the inner wall of the cylinder is provided with an arc groove of a quantitative component group, and the capacity of a group of arc grooves is one liter, the bottom of the electric push rod is fixedly installed on the inner wall of the shell, the fixed plate one and the fixed plate two are both installed on the inner wall of the quantitative component, the outer wall of the fixed plate two is provided with a circular groove, and the rotating shaft is fixed to the gear ring through the circular groove.
[0009] As a preferred technical solution of the utility model: the cleaning component includes an electric telescopic rod, a limited circle is fixedly installed on the top of the electric telescopic rod, a square groove is opened on the inner wall of the electric telescopic rod, an elastic part is fixedly installed on the bottom of the inner cavity of the square groove, and a cleaning block is fixedly installed on the top of the elastic part.
[0010] As a preferred technical solution of the utility model: there are three groups of square grooves, elastic parts and cleaning blocks respectively, and the three groups of square grooves, elastic parts and cleaning blocks are all installed on the inner wall of the electric telescopic rod, and the cleaning blocks are made of silicone.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The emulsifier is quantitatively added into the reactor. The controller controls the electric push rod to move, so that the electric push rod can push the rack, and the gear ring is engaged with the rack, so that the rack can push the gear ring to rotate. At this time, the rack can drive the rotating shaft to rotate, and the rotating shaft can drive the cylinder to start rotating, thereby realizing quantitative discharging.
[0013] 2. The emulsifier is quantitatively added into the reactor. After the work of the stirring barrel is completed, there will still be residual liquid on the inner wall of the stirring barrel. At this time, press the controller to make the controller control the electric lifting and retracting rod to rise. At this time, the force exerted on the elastic part on the inner wall of the electric lifting and retracting rod disappears, and the elastic part pops out the cleaning block, so that the cleaning block can be close to the inner wall of the stirring barrel. When the electric shaft rotates, the cleaning block can scrape off the liquid remaining on the inner wall of the stirring barrel, thereby avoiding waste of materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the other side of the utility model;
[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the quantitative component structure of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the cleaning component of the utility model.
[0019] In the figure: 1, mixing barrel; 2, support plate; 3, controller; 4, circular plate; 5, discharge port; 6, quantitative component; 7, feed port; 8, ring; 9, housing; 10, electric shaft; 11, stirring rod; 12, cleaning component; 13, bracket; 14, fixing frame;
[0020] 601, fixed plate 1; 602, cylinder; 603, fixed plate 2; 604, rotating shaft; 605, gear ring; 606, rack; 607, electric push rod;
[0021] 1201, electric telescopic rod; 1202, limiting circle; 1203, square groove; 1204, elastic member; 1205, clearing block. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 The emulsifier quantitative dosing reactor comprises a stirring barrel 1, a support plate 2 is fixedly installed on the outer wall of the stirring barrel 1, and a controller 3 is fixedly installed on the outer wall of the support plate 2. A circular plate 4 is rotatably connected to the top of the stirring barrel 1, and a discharge port 5 is rotatably connected to the top of the circular plate 4. A quantitative component 6 is fixedly installed on the top of the discharge port 5, and a feed port 7 is fixedly installed on the outer wall of the quantitative component 6 away from the discharge port 5. A circular ring 8 is provided on the inner wall of the quantitative component 6, and a shell 9 is provided on the outer wall of the circular ring 8. An electric shaft 10 is fixedly installed on the bottom of the inner cavity of the stirring barrel 1, a stirring rod 11 is fixedly installed on the outer wall of the electric shaft 10, and a cleaning component 12 is provided on the inner wall of the stirring rod 11. A bracket 13 is fixedly installed on the outer wall of the support plate 2, and a fixing frame 14 is fixedly installed on the outer wall of the bracket 13.
[0024] In the above structure, an electric shaft 10 is fixedly installed at the bottom of the inner cavity of the stirring barrel 1. When the controller 3 is pressed, the controller 3 can control the electric shaft 10 to start rotating, so that the electric shaft 10 can drive the cleaning component 12 to rotate, and at this time the cleaning component 12 can drive the liquid to stir.
[0025] In a preferred embodiment: a circular shaft is fixedly installed on the top of the mixing barrel 1, a circular groove is opened on the outer wall of the circular plate 4, and the circular shaft is rotatably connected to the circular plate 4 through the circular groove, and the electric shaft 10, the electric telescopic rod 1201 and the electric push rod 607 are electrically connected to the controller 3.
[0026] In the above structure, the circular shaft is rotatably connected to the circular plate 4 through the circular groove, so that when liquid needs to be added, it is only necessary to manually rotate the circular plate 4 so that the circular plate 4 can be turned to the other side through the circular shaft. At this time, the discharge port 5 can directly put the liquid into the inner cavity of the controller 3, so that the controller 3 can stir the liquid.
[0027] In a preferred embodiment: the quantitative component 6 includes a fixed plate 601, a cylinder 602 is provided on the top of the fixed plate 601, a fixed plate 603 is provided on the outer wall of the end of the cylinder 602 away from the fixed plate 601, the outer wall of the fixed plate 603 is rotatably connected to a rotating shaft 604, a gear ring 605 is fixedly installed on the outer wall of the rotating shaft 604, a rack 606 is meshed on the outer wall of the gear ring 605, and an electric push rod 607 is fixedly installed on the bottom of the rack 606.
[0028] In a preferred embodiment: the inner wall of the cylinder 602 is provided with 6 groups of arc grooves of the quantitative assembly, and the capacity of one group of arc grooves is one liter, the bottom of the electric push rod 607 is fixedly installed on the inner wall of the outer shell 9, the fixed plate 1 601 and the fixed plate 2 603 are both installed on the inner wall of the quantitative assembly 6, the outer wall of the fixed plate 2 603 is provided with a circular groove, and the rotating shaft 604 is fixed to the gear ring 605 through the circular groove.
[0029] In the above structure, the controller 3 controls the electric push rod 607 to move, so that the electric push rod 607 can push the rack 606, and the gear ring 605 is engaged with the rack 606, so that the rack 606 can push the gear ring 605 to rotate. At this time, the rack 606 can drive the rotating shaft 604 to rotate, and the rotating shaft 604 can drive the cylinder 602 to start rotating, thereby realizing quantitative discharging.
[0030] In a preferred embodiment: the cleaning component 12 includes an electric telescopic rod 1201, a limited circle 1202 is fixedly installed on the top of the electric telescopic rod 1201, a square groove 1203 is opened on the inner wall of the electric telescopic rod 1201, an elastic member 1204 is fixedly installed at the bottom of the inner cavity of the square groove 1203, and a cleaning block 1205 is fixedly installed on the top of the elastic member 1204.
[0031] In a preferred embodiment, there are three groups of square grooves 1203, elastic members 1204, and clearing blocks 1205, respectively. The three groups of square grooves 1203, elastic members 1204, and clearing blocks 1205 are all installed on the inner wall of the electric telescopic rod 1201, and the clearing blocks 1205 are made of silicone.
[0032] In the above structure, after the mixing barrel 1 completes its work, liquid will still remain on the inner wall of the mixing barrel 1. At this time, the controller 3 is pressed to control the electric telescopic rod 1201 to rise. At this time, the force exerted on the elastic member 1204 on the inner wall of the electric telescopic rod 1201 disappears, and the elastic member 1204 pops out the cleaning block 1205, so that the cleaning block 1205 can be tightly attached to the inner wall of the mixing barrel 1. Therefore, when the electric shaft 10 rotates, the cleaning block 1205 can scrape off the liquid remaining on the inner wall of the mixing barrel 1, thereby avoiding waste of materials.
[0033] Working principle: The controller 3 controls the electric push rod 607 to move, so that the electric push rod 607 can push the rack 606, and the gear ring 605 is engaged with the rack 606, so that the rack 606 can push the gear ring 605 to rotate, and then the rack 606 can drive the rotating shaft 604 to rotate, and the rotating shaft 604 can drive the cylinder 602 to start rotating, so as to realize quantitative discharging, and the circular shaft is rotatably connected with the circular plate 4 through the circular groove, so that when liquid needs to be added, it is only necessary to manually rotate the circular plate 4 so that the circular plate 4 can be turned to the other side through the circular shaft, and the discharge port 5 can directly put the liquid into the inner cavity of the controller 3, and when the controller 3 is pressed, the controller 3 is turned. The controller 3 can control the electric shaft 10 to start rotating, so that the electric shaft 10 can drive the cleaning component 12 to rotate. At this time, the cleaning component 12 can drive the liquid to stir. After the stirring is completed, liquid will still remain on the inner wall of the mixing barrel 1. At this time, the controller 3 is pressed, so that the controller 3 controls the electric telescopic rod 1201 to rise. At this time, the force exerted on the elastic member 1204 on the inner wall of the electric telescopic rod 1201 disappears, and the elastic member 1204 pops out the cleaning block 1205, so that the cleaning block 1205 can be tightly attached to the inner wall of the mixing barrel 1. Therefore, when the electric shaft 10 is rotating, the cleaning block 1205 can scrape off the liquid remaining on the inner wall of the mixing barrel 1, thereby avoiding waste of materials.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. The emulsifier quantitatively dosing reactor comprises a stirring barrel (1), characterized in that: A support plate (2) is fixedly mounted on the outer wall of the stirring barrel (1), a controller (3) is fixedly mounted on the outer wall of the support plate (2), a circular plate (4) is rotatably connected to the top of the stirring barrel (1), a discharge port (5) is rotatably connected to the top of the circular plate (4), a quantitative component (6) is fixedly mounted on the top of the discharge port (5), a feed port (7) is fixedly mounted on the outer wall of the quantitative component (6) away from the discharge port (5), a circular ring (8) is fixedly mounted on the inner wall of the quantitative component (6), a shell (9) is provided on the outer wall of the circular ring (8), an electric shaft (10) is fixedly mounted on the bottom of the inner cavity of the stirring barrel (1), a stirring rod (11) is fixedly mounted on the outer wall of the electric shaft (10), a cleaning component (12) is provided on the inner wall of the stirring rod (11), a bracket (13) is fixedly mounted on the outer wall of the support plate (2), and a fixing frame (14) is fixedly mounted on the outer wall of the bracket (13).
2. The emulsifier quantitative feeding reactor according to claim 1, characterized in that: A circular shaft is fixedly mounted on the top of the mixing barrel (1), a circular groove is formed on the outer wall of the circular plate (4), and the circular shaft is rotatably connected to the circular plate (4) via the circular groove. The electric shaft (10), the electric telescopic rod (1201) and the electric push rod (607) are electrically connected to the controller (3).
3. The emulsifier quantitative feeding reactor according to claim 1, characterized in that: The quantitative component (6) comprises a fixed plate 1 (601), a cylinder (602) is provided on the top of the fixed plate 1 (601), a fixed plate 2 (603) is provided on the outer wall of one end of the cylinder (602) away from the fixed plate 1 (601), the outer wall of the fixed plate 2 (603) is rotatably connected to a rotating shaft (604), a gear ring (605) is fixedly installed on the outer wall of the rotating shaft (604), a rack (606) is meshed on the outer wall of the gear ring (605), and an electric push rod (607) is fixedly installed at the bottom of the rack (606).
4. The emulsifier quantitative feeding reactor according to claim 3, characterized in that: The inner wall of the cylinder (602) is provided with a group of arc grooves of the quantitative component (6), and the capacity of one group of arc grooves is one liter. The bottom of the electric push rod (607) is fixedly installed on the inner wall of the shell (9). The fixed plate 1 (601) and the fixed plate 2 (603) are both installed on the inner wall of the quantitative component (6). The outer wall of the fixed plate 2 (603) is provided with a circular groove, and the rotating shaft (604) is fixed to the gear ring (605) through the circular groove.
5. The emulsifier quantitative feeding reactor according to claim 1, characterized in that: The cleaning component (12) comprises an electric telescopic rod (1201), a limiting circle (1202) is fixedly installed on the top of the electric telescopic rod (1201), a square groove (1203) is opened on the inner wall of the electric telescopic rod (1201), an elastic member (1204) is fixedly installed at the bottom of the inner cavity of the square groove (1203), and a cleaning block (1205) is fixedly installed on the top of the elastic member (1204).
6. The emulsifier quantitative feeding reactor according to claim 5, characterized in that: The number of the square groove (1203), the elastic member (1204), and the cleaning block (1205) is three groups respectively. The three groups of the square groove (1203), the elastic member (1204), and the cleaning block (1205) are all installed on the inner wall of the electric telescopic rod (1201), and the cleaning block (1205) is made of silicone.