A reaction recovery device for cloth
By designing a reaction and recycling device for fabrics, the problem of workers' recycling of organic solvents affecting health and direct emissions affecting the environment is solved, and the automatic recycling and reuse of organic solvents is achieved, reducing costs and protecting the environment.
Patent Information
- Application Number
- CN202421506467.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
After the degreasing of the cloth is completed, the staff directly recovers the organic solvent and affects the health, and directly discharges the organic solvent to affect the environment and increases the cost of the organic solvent.
A reaction and recovery device for fabrics is designed, including a reactor, agitator, a collection tank and a pipeline mechanism. The reactor is connected to the collection tank through the pipeline mechanism to realize the automatic recovery of organic solvents.
It avoids staff’s direct contact with organic solvents, protects health; reduces the emission of organic solvents, protects the environment; and reduces costs by recycling organic solvents.
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Figure CN222724334U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth reaction, in particular to a reaction recovery device for cloth. Background Art
[0002] As countries around the world pay more attention to environmental protection, automated processing equipment such as fabric printing and dyeing, recycled fabric disinfection, and laminated fabric separation and recycling has attracted more and more attention. At present, when fabric is subjected to solvent debonding treatment, workers generally add fabric to organic solvents. After the fabric debonding treatment is completed, workers generally recover the organic solvents or directly discharge the organic solvents after the reaction. On the one hand, workers directly recovering organic solvents affects health, and on the other hand, directly discharging organic solvents affects the environment and increases the cost of organic solvents. Utility Model Content
[0003] In view of the above problems, the present application provides a reaction recovery device for fabrics, which is used to solve the technical problems that after the fabric degumming treatment is completed, the workers directly recover the organic solvents, which affects their health, while directly discharging the organic solvents affects the environment and increases the cost of the organic solvents.
[0004] To achieve the above-mentioned purpose, the inventor provides a reaction recovery device for cloth, including a reactor, an agitator, a collecting tank and a pipeline mechanism, wherein the reactor is used to contain an organic solvent and provide the cloth with a reaction; the stirring blades of the agitator extend into the reactor, and the agitator is used to stir the inside of the reactor; the collecting tank is used to collect and store the organic solvent; the pipeline mechanism is respectively connected to the reactor and the collecting tank, and the pipeline mechanism is used to connect the reactor with the collecting tank.
[0005] As an embodiment of the utility model, the pipeline mechanism includes a first pipeline, a delivery pump, a second pipeline, a third pipeline and a fourth pipeline. The first pipeline is provided with a first valve, the second pipeline is provided with a second valve, the third pipeline is provided with a third valve, and the fourth pipeline is provided with a fourth valve; one end of the first pipeline is connected to the lower part of the reactor, the other end of the first pipeline is connected to the inlet of the delivery pump, one end of the second pipeline is connected to the outlet of the delivery pump, the other end of the second pipeline is connected to the upper part of the reactor, the third pipeline is connected to the first pipeline and is located between the first valve and the delivery pump, one end of the fourth pipeline is connected to the second pipeline and is located between the delivery pump and the second valve, and the other end of the fourth pipeline is connected to the upper part of the collection tank.
[0006] As an embodiment of the utility model, the pipeline mechanism also includes a fifth pipeline and a condenser, one end of the fifth pipeline is connected to the upper part of the reactor, the other end of the fifth pipeline is connected to the upper part of the collecting tank, the condenser is installed on the fifth pipeline, and the fifth pipeline is provided with a fifth valve and an eighth valve, the fifth valve is arranged at the outlet of the condenser, and the eighth valve is arranged at the inlet of the condenser.
[0007] As an embodiment of the utility model, the inner wall of the reactor is further provided with a heating jacket, and the heating jacket is used to heat and dry the cloth in the reactor or to gasify the residual organic solvent in the reactor.
[0008] As an embodiment of the utility model, the pipeline mechanism also includes a sixth pipeline, one end of the sixth pipeline is connected to the first pipeline and is located between the first valve and the delivery pump, the other end of the sixth pipeline is connected to the lower part of the collection tank, and a sixth valve is provided on the sixth pipeline.
[0009] As an implementation mode of the utility model, a filter screen is arranged at the bottom of the interior of the reaction kettle, and the filter screen is used to filter the excess organic solvent on the cloth.
[0010] As an embodiment of the utility model, a material cleaning channel is provided at the lower part of the reactor, and the reaction recovery device for cloth also includes a material cleaning device, which enters the interior of the reactor through the material cleaning channel; the material cleaning device includes a lifting mechanism and a hook claw, which is arranged on the lifting mechanism, and the lifting mechanism and the hook claw cooperate with each other to enter the interior of the reactor and hook the cloth accumulated on the filter net.
[0011] As an embodiment of the utility model, the material cleaning device also includes a conveyor belt, a mounting bracket and a placement cylinder. The conveyor belt is provided with a mounting bracket, a lifting mechanism is installed on the mounting bracket, the placement cylinder is fixed on the mounting bracket and is sleeved outside the hook claw, and the placement cylinder is used to store the hook claw.
[0012] As an implementation mode of the utility model, the reactor is provided with a drainage hole at the material clearing channel, and the height of the drainage hole in the vertical direction is higher than the height of the connection between the first pipeline and the lower part of the reactor in the vertical direction.
[0013] As an embodiment of the utility model, a feeding hopper is provided on the upper part of the reactor, the feeding hopper is connected to the internal space of the reactor, a feed valve is provided on the feeding hopper, a nitrogen valve connected to external nitrogen and a safety valve for pressure relief are also provided on the upper part of the reactor.
[0014] Different from the prior art, the technical solution of the present application is provided with a collection tank specifically for recovering organic solvents, thereby avoiding direct contact between workers and organic solvents and recovering organic solvents, which saves costs while not affecting the environment. On the other hand, by providing an agitator for stirring, the fabric can react better with the organic solvent, thereby accelerating the completion of the reaction.
[0015] The above-mentioned records related to the content of the utility model are only an overview of the technical solution of the present application. In order to enable ordinary technicians in the field to more clearly understand the technical solution of the present application, and then implement it according to the text of the specification and the contents recorded in the drawings, and to make the above-mentioned purpose and other purposes, features and advantages of the present application easier to understand, the following is an explanation in combination with the specific implementation method and drawings of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings are only used to illustrate the principles, implementation methods, applications, characteristics and effects of the specific embodiments of the present application and other related contents, and shall not be considered as limitations of the present application.
[0017] In the drawings of the specification:
[0018] Figure 1 This is a schematic structural diagram of a reaction recovery device for cloth according to one embodiment of the present application;
[0019] Figure 2 for Figure 1 A magnified view of middle;
[0020] Figure 3 Another schematic diagram of the structure of a reaction recovery device for fabric according to an embodiment of the present application;
[0021] Figure 4 This is a schematic structural diagram of a material clearing device when the lifting mechanism of one embodiment of the present application is raised;
[0022] Figure 5 This is a structural schematic diagram of a material clearing device when the lifting mechanism of one embodiment of the present application is folded;
[0023] Figure 6 This is a schematic diagram of an organic solvent being introduced into a reaction kettle according to an embodiment of the present application;
[0024] Figure 7 This is a schematic diagram of recycling excess organic solvent in a reaction kettle into a collection tank according to an embodiment of the present application;
[0025] Figure 8 This is a schematic diagram of introducing the organic solvent in the collection tank into the reaction kettle according to one embodiment of the present application;
[0026] Fig. 9This is a schematic diagram of a reactor, a pipeline structure, and an organic solvent in a collection tank being discharged to the outside according to an embodiment of the present application.
[0027] The reference numerals in the above drawings are described as follows:
[0028] 100-reaction recovery device for cloth; 1-reaction kettle; 11-heating jacket; 12-first vent pipe; 121-safety valve; 13-nitrogen pipe; 131-nitrogen valve; 14-clearing channel; 15-drain hole; 16-filter screen; 17-cleaning hole; 2-collection tank; 21-second vent pipe; 211-vent valve; 22-view mirror; 3-pipeline mechanism; 31-first pipeline; 311-first valve; 32-delivery pump; 33-second pipeline; 331-second valve; 34-third pipeline; 341- The third valve; 35-the fourth pipeline; 351-the fourth valve; 36-the fifth pipeline; 361-the fifth valve; 362-the eighth valve; 37-the condenser; 38-the sixth pipeline; 381-the sixth valve; 39-the seventh pipeline; 391-the seventh valve; 4-the cleaning device; 41-the lifting mechanism; 42-the hook; 43-the conveyor belt; 44-the mounting bracket; 45-the placement cylinder; 5-the feeding hopper; 51-the feeding valve; 6-the agitator; 61-the agitating motor; 62-the agitating blade; 7-the blocking piece; Y-the vertical direction. DETAILED DESCRIPTION
[0029] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
[0030] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.
[0031] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.
[0032] In the description of this application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that three relationships may exist, for example, A and / or B, which means: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this article generally indicates that the objects before and after are in an "or" logical relationship.
[0033] In the present application, terms such as “first” and “second” are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.
[0034] Without further limitations, in this application, the words "include", "comprises", "has" or other similar expressions used in the sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0035] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than", "less than", "exceed" and the like are understood to exclude the number itself; expressions such as "above", "below", "within" and the like are understood to include the number itself. In addition, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups", "multiple times", etc., unless otherwise clearly and specifically limited.
[0036] In the description of the embodiments of the present application, space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the referred device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0037] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms such as "install", "connect", "connect", "fix", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For technicians in the technical field to which the present application belongs, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0038] For ease of explanation, Figures 1 to 3 middle, Figures 6 to 9 As shown by the arrow, the direction of arrow Y is the vertical direction.
[0039] According to some embodiments of the present application, please refer to Figures 1 to 9 The present embodiment relates to a reaction recovery device 100 for fabrics, comprising a reactor 1, a stirrer 6, a collecting tank 2 and a pipeline mechanism 3. The reactor 1 is used to contain an organic solvent and provide a reaction for the fabrics; a stirring blade 62 of the stirrer 6 extends into the reactor 1, and the stirrer 6 is used to stir the inside of the reactor 1; the collecting tank 2 is used to collect and store the organic solvent; the pipeline mechanism 3 is respectively connected to the reactor 1 and the collecting tank 2, and the pipeline mechanism 3 is used to connect the reactor 1 with the collecting tank 2.
[0040] The organic solvent is the debonding agent, which is used to soak the fabric to make the adhesive of the fabric ineffective, separate the sponge and the fabric, and recover the excess debonding agent, which enters the collection tank 2. The principle of the organic solvent (debonding agent) is a conventional technical means and will not be repeated here. The debonding agent can be reused 2-3 times, then discharged, and new debonding agent can be added again.
[0041] The stirrer 6 includes a stirring blade 62 extending into the interior of the reactor 1 and a stirring motor 61 connected to the stirring blade 62 . The stirring motor 61 is located outside the reactor 1 and provides power for the stirring blade 62 .
[0042] The technical solution of the present application provides a collection tank 2 specifically for recovering organic solvents, thereby preventing workers from directly contacting the organic solvents and recovering the organic solvents, which does not affect the environment and saves costs. On the other hand, the stirring device 6 can be provided to make the fabric react better with the organic solvent, thereby accelerating the completion of the reaction.
[0043] According to some embodiments of the present application, optionally, the pipeline mechanism 3 includes a first pipeline 31, a delivery pump 32, a second pipeline 33, a third pipeline 34 and a fourth pipeline 35, the first pipeline 31 is provided with a first valve 311, the second pipeline 33 is provided with a second valve 331, the third pipeline 34 is provided with a third valve 341, and the fourth pipeline 35 is provided with a fourth valve 351, one end of the first pipeline 31 is connected to the lower part of the reactor 1, the other end of the first pipeline 31 is connected to the inlet of the delivery pump 32, one end of the second pipeline 33 is connected to the outlet of the delivery pump 32, the other end of the second pipeline 33 is connected to the upper part of the reactor 1, the third pipeline 34 is connected to the first pipeline 31, and is located between the first valve 311 and the delivery pump 32, one end of the fourth pipeline 35 is connected to the second pipeline 33, and is located between the delivery pump 32 and the second valve 331, and the other end of the fourth pipeline 35 is connected to the upper part of the collection tank 2.
[0044] The external organic solvent can be transported into the reaction kettle 1 by arranging pipelines (the third pipeline, the first pipeline and the second pipeline) in cooperation with the delivery pump 32, thereby preventing the staff from directly contacting with the organic solvent.
[0045] According to some embodiments of the present application, optionally, Figure 1 , Figure 3 and Figure 7 As shown, the pipeline mechanism 3 also includes a fifth pipeline 36 and a condenser 37. One end of the fifth pipeline 36 is connected to the upper part of the reactor 1, and the other end of the fifth pipeline 36 is connected to the upper part of the collecting tank 2. The condenser 37 is installed on the fifth pipeline 36. The fifth pipeline 36 is provided with a fifth valve 361 and an eighth valve 362. The fifth valve 361 is arranged at the outlet of the condenser 37, and the eighth valve 362 is arranged at the inlet of the condenser 37.
[0046] The condenser 37 is mainly used to condense gas into liquid. When the fabric inside the reactor 1 reacts with the organic solvent, it will volatilize. The volatilized organic solvent is condensed into liquid by the condenser 37 and then recovered to the collection tank 2, so that the organic solvent can be further recovered to avoid waste of the organic solvent. Specifically, in actual use, when the organic solvent is introduced into the reactor 1, the fifth valve 361 and the eighth valve 362 can be opened.
[0047] According to some embodiments of the present application, optionally, Figure 1 , Figure 3 and Figure 7 As shown, the inner wall of the reactor 1 is further provided with a heating jacket 11 , and the heating jacket 11 is used to heat and dry the cloth in the reactor 1 or to gasify the residual organic solvent in the reactor 1 .
[0048] The heating jacket 11 can heat and dry the laminated cloth on one hand, and can gasify the residual solvent on the other hand, and re-liquefy it through the condenser 37 and enter the collection tank 2.
[0049] According to some embodiments of the present application, optionally, Figure 1 , Figure 3 , Figure 8 and Fig. 9 As shown, the pipeline mechanism 3 also includes a sixth pipeline 38, one end of the sixth pipeline 38 is connected to the first pipeline 31 and is located between the first valve 311 and the delivery pump 32, the other end of the sixth pipeline 38 is connected to the lower part of the collection tank 2, and a sixth valve 381 is arranged on the sixth pipeline 38.
[0050] By providing the sixth pipe 38, the organic solvent in the collection tank 2 can be introduced into the reaction kettle 1 (the organic solvent can be reused 2-3 times before it loses its effect). Figure 8 As shown, the sixth valve 381 and the second valve 331 are opened, and the third valve 341 is closed. The organic solvent in the collection tank 2 enters the first pipeline 31 through the sixth pipeline 38, and is then transported to the second pipeline 33 through the delivery pump 32, and finally enters the reactor 1. On the other hand, when the organic solvent in the collection tank 2 cannot function, it can be discharged to the outside through the sixth pipeline 38. Specifically, Fig. 9 As shown, the sixth valve 381 and the third valve 341 are opened, and the organic solvent in the collection tank 2 enters the first pipeline 31 through the sixth pipeline 38 and is finally discharged to the outside from the third pipeline 34 .
[0051] According to some embodiments of the present application, optionally, Figure 1 , Figure 2 and Fig. 9 As shown, the pipeline mechanism 3 further includes a seventh pipeline 39 , which is connected to the second pipeline 33 and is located between the delivery pump 32 and the second valve 331 . A seventh valve 391 is provided on the seventh pipeline 39 .
[0052] The organic solvent remaining in the pipeline is discharged to the outside by setting the seventh pipeline 39. Specifically, when the organic solvent needs to be discharged, the second valve 331, the fourth valve 351 and the seventh valve 391 are opened, and the organic solvent in the second pipeline 33 and the fourth pipeline 35 can be discharged to the outside through the seventh pipeline 39.
[0053] According to some embodiments of the present application, optionally, Figure 1 and Figure 3 As shown, a filter screen 16 is provided at the bottom of the reactor 1, and the filter screen 16 is used to filter excess organic solvent on the cloth.
[0054] By providing the filter 16 to filter the excess organic solvent on the cloth, the cloth can be dried faster on the one hand, and the organic solvent can be recovered as much as possible on the other hand.
[0055] According to some embodiments of the present application, optionally, Figure 1 and Figure 2 As shown, the reactor 1 is provided with a drainage hole 15 at the cleaning channel 14 , and the height of the drainage hole 15 along the vertical direction Y is higher than the height of the connection between the first pipeline 31 and the lower part of the reactor 1 along the vertical direction Y.
[0056] During the normal reaction of the reactor 1, it is necessary to ensure that the cleaning channel 14 is in a closed state. Therefore, the reaction recovery device 100 for cloth also includes a plugging member 7, which is used to plug the cleaning channel 14. Among them, the plugging member 7 can be a conventional plug or a plugging cover, etc. When the cleaning channel 14 is in a closed state and the organic solvent in the reactor 1 needs to be recovered to the collection tank 2 or discharged to the outside, in order to ensure that the organic solvent at the cleaning channel 14 of the reactor 1 can also flow out through the first pipe 31, the reactor 1 is provided with a drainage hole 15 at the cleaning channel 14, and the height of the drainage hole 15 along the vertical direction Y is higher than the height of the connection between the first pipe 31 and the lower part of the reactor 1 along the vertical direction Y, thereby ensuring that the organic solvent at the cleaning channel 14 can flow out.
[0057] According to some embodiments of the present application, optionally, Figures 1 to 5 As shown, a cleaning channel 14 is provided at the lower part of the reactor 1, and the reaction recovery device 100 for cloth also includes a cleaning device 4, which enters the interior of the reactor 1 through the cleaning channel 14; the cleaning device 4 includes a lifting mechanism 41 and a hook 42, and the hook 42 is arranged on the lifting mechanism 41, and the lifting mechanism 41 and the hook 42 cooperate with each other to enter the interior of the reactor 1 and hook the cloth accumulated at the bottom of the reactor 1.
[0058] The lifting mechanism 41 can be an existing lifting device, such as a telescopic rod or a lifting platform. A hook 42 is provided on the lifting mechanism 41, and the number and position of the hook 42 (which can be evenly distributed) can be determined according to actual conditions. Preferably, the number of the hooks 42 is not less than 8, and the hooking effect is better. Among them, the lifting mechanism 41 can hook the cloth by lifting and controlling the hook 42. Specifically, when the lifting mechanism 41 is raised, the hook 42 moves upward accordingly, and the end of the hook 42 droops due to gravity, spreads out and rests on the bottom of the reactor 1 to hook the cloth. When the lifting mechanism 41 is retracted, the hook 42 needs to be retracted, so that the cloth is recovered through the cleaning channel 14 under the action of the hook 42. Optionally, when a filter screen 16 is provided at the bottom of the reactor 1, the cloth is accumulated on the filter screen 16. Therefore, when the hook 42 is spread out to the surroundings, it can be placed on the filter screen 16 to hook the cloth.
[0059] According to some embodiments of the present application, optionally, Figures 3 to 5 As shown, the material cleaning device 4 also includes a conveyor belt 43, a mounting bracket 44 and a placement cylinder 45. The conveyor belt 43 is provided with a mounting bracket 44, and a lifting mechanism 41 is installed on the mounting bracket 44. The placement cylinder 45 is fixed on the mounting bracket 44 and is sleeved outside the hook 42. The placement cylinder 45 is used to store the hook 42.
[0060] In order to store the hook 42 and recycle the cloth, a mounting bracket 44 and a placement tube 45 fixed to the mounting bracket 44 are provided. In actual use, the cleaning channel 14 is in an open state (i.e., the blocking member 7 is removed), and the cleaning device 4 is located below the cleaning channel 14. At this time, if Figure 5 As shown, the lifting mechanism 41 is in the retracted state, and the hook 42 is stored in the placement tube 45. When the cleaning device 4 needs to hook the cloth, the lifting device is controlled to rise, and the hook 42 moves upward accordingly. The end of the hook 42 droops due to gravity, spreads out to the surroundings and rests on the bottom of the reactor 1. Finally, the lifting device is controlled to be retracted, and the hook 42 moves downward accordingly, while hooking the cloth. When the hook 42 is stored in the placement tube 45, the cloth falls onto the conveyor belt 43 and can be transported to the next step through the conveyor belt 43.
[0061] According to some embodiments of the present application, optionally, Figure 1 and Figure 3 As shown, a feeding hopper 5 is provided on the upper part of the reactor 1, and the feeding hopper 5 is connected to the internal space of the reactor 1. A feeding valve 51 is provided on the feeding hopper 5. A nitrogen valve 131 connected to external nitrogen and a safety valve 121 for pressure relief are also provided on the upper part of the reactor 1.
[0062] Optionally, a nitrogen valve 131 is provided on a nitrogen pipe 13, one end of which is connected to the upper part of the reactor 1, and the other end of which is used to be connected to external nitrogen. A safety valve 121 is provided on a first vent pipe 12, one end of which is connected to the upper part of the reactor 1, and the other end of which is connected to the external air, for discharging the air in the reactor 1. In some embodiments, a second vent pipe 21 is further provided on the upper part of the collecting tank 2, and a vent valve 211 is provided on the second vent pipe 21, and the second vent pipe 21 is used to discharge the air in the collecting tank 2. While discharging the air in the reactor 1 and the collecting tank 2, nitrogen is introduced through the nitrogen pipe 13 to achieve gas replacement.
[0063] The cloth can be fed through the feeding hopper 5 and the feeding valve 51. The nitrogen valve 131 is used to add nitrogen to the reactor 1. Nitrogen is an inert gas and is used as a protective gas. It is introduced into the reactor 1 to exhaust air (especially oxygen with relatively active chemical properties), thereby preventing the components in the organic solvent from reacting with oxygen, which may cause the pipeline or container to rupture. The safety valve 121 will release the pressure when the pressure of the reactor 1 is too high.
[0064] According to some embodiments of the present application, optionally, Figure 1 and Figure 3 As shown, a cleaning hole 17 is also provided on the side of the reactor 1 , and the residual solid impurities in the reactor 1 can be cleaned through the cleaning hole 17 .
[0065] According to some embodiments of the present application, optionally, Figure 1 and Figure 3 As shown, a viewing mirror 22 is provided on the side of the collecting tank 2, through which the capacity of the organic solvent in the collecting tank 2 can be observed.
[0066] The specific principle of the reaction recovery device 100 for cloth is as follows:
[0067] Before the reaction recovery device 100 for cloth is used, except for the vent valve 211 of the reactor 1 and the collection tank 2, which is kept normally open, confirm that all other valves are closed. After that, open the second valve 331, the fourth valve 351, or open the fifth valve 361, the eighth valve 362, or open the second valve 331, the fourth valve 351, the fifth valve 361, and the eighth valve 362 at the same time to allow air to circulate in the reactor 1 and the collection tank 2. Then open the nitrogen valve 131, and the external nitrogen enters the reactor 1 and the collection tank 2 through the nitrogen pipe 13 to replace the gas in the reactor 1 and the collection tank 2. After the gas replacement is completed, close the nitrogen valve 131 and the vent valve 211, open the feed valve 51, and add the cloth to be reacted into the reactor 1 through the feeding hopper 5. After the addition is completed, close the feed valve 51.
[0068] like Figure 6 and Figure 7As shown, the third valve 341, the delivery pump 32 and the second valve 331 are opened, and the external organic solvent flows into the first pipe 31 through the third pipe 34, and then is delivered to the second pipe 33 by the delivery pump 32, and finally enters the reactor 1 to react with the fabric to be reacted. When the organic solvent enters the reactor 1, it is necessary to ensure that the fourth valve 351 is in a closed state. After the organic solvent is introduced, the third valve 341, the delivery pump 32 and the second valve 331 are closed. After that, the stirrer 6 is started to promote the separation of the laminated fabrics. While the laminated fabrics and the organic solvent react, the fifth valve 361, the eighth valve 362 and the condenser 37 are ensured to be in an open state. The condenser 37 liquefies the organic solvent volatilized during the reaction of the reactor 1 and introduces it into the collection tank 2. When the organic solvent and the fabric to be reacted have completed the reaction (according to the rules summarized in the experiment, the fabric will be completely separated within 5 minutes, and whether the reaction is completed can also be judged by observing whether the fabric in the reactor 1 is separated), the agitator 6 is turned off, the first valve 311, the delivery pump 32, and the fourth valve 351 are opened, and the second valve 331, the third valve 341 and the seventh valve 391 are ensured to be in a closed state, and the excess organic solvent flows into the collection tank 2 after passing through the first pipe 31, the delivery pump 32, the second pipe 33 and the fourth pipe 35, and the collection tank 2 recovers the excess organic solvent.
[0069] The heating jacket 11 is started to dry the fabric and vaporize the residual organic solvent. At this time, the fifth valve 361, the eighth valve 362 and the condenser 37 are ensured to be in the open state. The vaporized organic solvent is reliquefied under the action of the condenser 37 and enters the collection tank 2 through the fifth pipe 36.
[0070] Open the blocking piece 7 to open the cleaning channel 14. The cleaning device 4 hooks the cloth at the bottom of the reactor 1 onto the conveyor belt 43 through the cleaning channel 14 and enters the next process to realize automated production. At the same time, it can also reduce the contact of workers with chemical reagents and protect their health.
[0071] like Figure 8 As shown, the used organic solvent may contain some impurities such as dyes, adhesives, rag fibers, etc. The sixth valve 381, the delivery pump 32 and the second valve 331 are opened. At the same time, the third valve 341 and the seventh valve 391 are ensured to be in a closed state. The organic solvent in the collection tank 2 is reintroduced into the reactor 1, and is distilled by the heating jacket 11 and cooled by the condenser 37, so that the organic solvent can be regenerated and the consumption of the organic solvent can be reduced.
[0072] like Fig. 9As shown, after the organic solvent is recycled for 2-3 times, the debonding effect weakens, and the sixth valve 381 and the third valve 341 are ensured to be open, and the organic solvent in the collection tank 2 enters the first pipeline 31 through the sixth pipeline 38, and is finally discharged to the outside from the third pipeline 34. The organic solvent in the first pipeline 31 can also be discharged to the outside from the third pipeline 34. Ensure that the second valve 331, the fourth valve 351 and the seventh valve 391 are opened, and the organic solvent in the second pipeline 33 and the fourth pipeline 35 is discharged to the outside through the seventh pipeline 39.
[0073] Those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present application and form different embodiments. For example, in the claims, any one of the claimed embodiments may be used in any combination.
[0074] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims
1. A reaction recovery device for cloth, characterized in that: include: A reaction kettle, which is used to contain an organic solvent and allow the fabric to react; A stirrer, wherein the stirring blades of the stirrer extend into the reactor, and the stirrer is used to stir the interior of the reactor; A collecting tank, wherein the collecting tank is used to collect and store organic solvents; A pipeline mechanism, wherein the pipeline mechanism is respectively connected to the reactor and the collecting tank, and the pipeline mechanism is used to connect the reactor and the collecting tank.
2. The reaction recovery device for cloth according to claim 1, characterized in that: The pipeline mechanism includes a first pipeline, a delivery pump, a second pipeline, a third pipeline and a fourth pipeline, the first pipeline is provided with a first valve, the second pipeline is provided with a second valve, the third pipeline is provided with a third valve, and the fourth pipeline is provided with a fourth valve; One end of the first pipeline is connected to the lower part of the reactor, the other end of the first pipeline is connected to the inlet of the delivery pump, one end of the second pipeline is connected to the outlet of the delivery pump, the other end of the second pipeline is connected to the upper part of the reactor, the third pipeline is connected to the first pipeline and is located between the first valve and the delivery pump, one end of the fourth pipeline is connected to the second pipeline and is located between the delivery pump and the second valve, and the other end of the fourth pipeline is connected to the upper part of the collection tank.
3. The reaction recovery device for cloth according to claim 2, characterized in that: The pipeline mechanism also includes a fifth pipeline and a condenser, one end of the fifth pipeline is connected to the upper part of the reactor, and the other end of the fifth pipeline is connected to the upper part of the collecting tank. The condenser is installed on the fifth pipeline, and a fifth valve and an eighth valve are provided on the fifth pipeline. The fifth valve is provided at the outlet of the condenser, and the eighth valve is provided at the inlet of the condenser.
4. The reaction recovery device for cloth according to claim 3, characterized in that: The inner wall of the reactor is also provided with a heating jacket, and the heating jacket is used to heat and dry the cloth in the reactor or to gasify the residual organic solvent in the reactor.
5. The reaction recovery device for cloth according to claim 2, characterized in that: The pipeline mechanism also includes a sixth pipeline, one end of which is connected to the first pipeline and is located between the first valve and the delivery pump, the other end of which is connected to the lower part of the collection tank, and a sixth valve is provided on the sixth pipeline.
6. The reaction recovery device for cloth according to claim 2, characterized in that: A filter screen is arranged at the bottom of the reactor, and the filter screen is used to filter excess organic solvent on the cloth.
7. The reaction recovery device for cloth according to claim 6, characterized in that: A material clearing channel is provided at the bottom of the reactor, and the reaction recovery device for cloth further comprises a material clearing device, and the material clearing device enters the reactor through the material clearing channel; The material cleaning device comprises a lifting mechanism and a hook claw, wherein the hook claw is arranged on the lifting mechanism, and the lifting mechanism and the hook claw cooperate with each other to enter the interior of the reactor and hook the fabric accumulated on the filter net.
8. The reaction recovery device for cloth according to claim 7, characterized in that: The material cleaning device also includes a conveyor belt, a mounting bracket and a placement cylinder. The mounting bracket is mounted on the conveyor belt, the lifting mechanism is installed on the mounting bracket, the placement cylinder is fixed on the mounting bracket and is sleeved outside the hook claw, and the placement cylinder is used to store the hook claw.
9. The reaction recovery device for cloth according to claim 7, characterized in that: The reactor is provided with a drainage hole at the material cleaning channel, and the height of the drainage hole along the vertical direction is higher than the height of the connection between the first pipeline and the lower part of the reactor along the vertical direction.
10. The reaction recovery device for cloth according to claim 1, characterized in that: A feeding hopper is arranged on the upper part of the reactor, the feeding hopper is connected with the inner space of the reactor, a feeding valve is arranged on the feeding hopper, a nitrogen valve connected with external nitrogen and a safety valve for pressure relief are also arranged on the upper part of the reactor.
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Textile waste conveying system and cloth recycling equipment
CN121017205A