An automatic degumming device for quartz crystal after size processing

Abstract

The utility model discloses an automatic degumming device after quartz crystal size processing, including a machine platform, a first ultrasonic degumming tank, a first spray tank, a second ultrasonic degumming tank, a third ultrasonic degumming tank and a second spray tank are sequentially arranged at the front of the machine platform, degumming agents are placed in the first ultrasonic degumming tank, the second ultrasonic degumming tank and the third ultrasonic degumming tank, and an ultrasonic generator is installed at the bottom, spray pipes are installed on both sides of the first spray tank, a transfer mechanism is arranged at the rear of the machine platform, the transfer mechanism has a mobile platform that can be moved laterally, a lifting hanging part is arranged at the front side of the mobile platform, a cleaning basket is hung on the hanging part, and the transfer mechanism drives the cleaning basket to transfer between the first ultrasonic degumming tank, the first spray tank, the second ultrasonic degumming tank, the third ultrasonic degumming tank and the second spray tank. The utility model can solve the problems of low efficiency and inability to accurately control degumming in the existing quartz crystal degumming process.

Description

Technical Field

[0001] The utility model relates to the technical field of quartz crystal processing equipment, in particular to an automatic glue removal device after quartz crystal size processing. Background Art

[0002] Quartz crystal processing is a very complex manufacturing process. The entire processing process starts with large crystal sheets being glued together by hot melt glue to form a chip block, and then being cut into corresponding sizes by wire cutting. In order to achieve better utilization efficiency during the cutting process, anaerobic glue is used to glue different chip bars together, and then the size is finely processed and ground after cutting. After the size is finely processed, the previous hot melt glue and anaerobic glue must be completely removed to obtain small chip particles, and then the subsequent processing is continued. Therefore, degumming is very important for the processing of quartz crystal. The current practice is to use some strong acid or strong alkali solutions to remove it. In the whole process, it is basically operated and carried out manually one by one. The whole project is not automated, which has an impact on human health. In addition, the conditions of the entire process cannot be accurately controlled, resulting in incomplete degumming. At the same time, the overall work efficiency is not high, which has a great impact on the quality of subsequent processing. Utility Model Content

[0003] The utility model provides an automatic degumming device after quartz crystal size processing, which can solve the problems of low efficiency and inability to accurately control the degumming process of the existing quartz crystal.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic degumming device after quartz crystal size processing, comprising a machine platform, wherein a first ultrasonic degumming tank, a first spray tank, a second ultrasonic degumming tank, a third ultrasonic degumming tank and a second spray tank are sequentially arranged at the front of the machine platform, degumming agents are placed in the first ultrasonic degumming tank, the second ultrasonic degumming tank and the third ultrasonic degumming tank, and an ultrasonic generator is installed at the bottom, spray pipes are installed on both sides of the interior of the first spray tank, a transfer mechanism is arranged at the rear of the machine platform, the transfer mechanism has a movable platform that can be moved laterally, a liftable hanging part is arranged at the front side of the movable platform, a cleaning basket is hung on the hanging part, the transfer mechanism drives the cleaning basket to transfer between the first ultrasonic degumming tank, the first spray tank, the second ultrasonic degumming tank, the third ultrasonic degumming tank and the second spray tank, the cleaning basket can be lifted, put down and moved by the transfer mechanism and the hanging part, thereby realizing the automatic transfer of the cleaning basket, each tank body can operate independently, no human control operation is required, safe and reliable, and efficient.

[0005] Preferably, the transfer mechanism includes a supporting beam arranged at the upper or lower end of the rear part of the machine and a slide rail arranged on the supporting beam. A driving motor for driving the moving platform to move along the slide rail is installed on the moving platform. The driving motor can accurately control the moving platform to move in sequence between each slot.

[0006] Preferably, a lifting screw is vertically installed on the movable platform, one end of the lifting screw is connected to a lifting drive motor, a lifting plate is installed on the screw nut on the lifting screw, and the hanging part is installed on the front side of the lifting plate. The lifting screw is driven to rotate by the lifting drive motor to drive the lifting plate and the hanging part to be lifted and lowered, thereby realizing the lifting and lowering of the cleaning basket between each trough body.

[0007] Preferably, the hanging member comprises a transverse hanging arm and at least two hooks arranged on the transverse hanging arm, and the hooks are used to be connected with the cleaning basket, so that the cleaning basket can be lifted and lowered better.

[0008] Preferably, the cleaning basket includes a hanging basket frame and a quartz crystal carrier positioning frame arranged and installed in the hanging basket frame, and a hanging cross bar is provided on the top of the hanging basket frame. The hanging basket frame allows external liquid to fully enter the quartz crystal carrier positioning frame and fully contact the quartz crystal in the quartz crystal carrier.

[0009] Preferably, heating elements are installed at the bottom of the first ultrasonic degumming tank, the second ultrasonic degumming tank and the third ultrasonic degumming tank on both sides of the ultrasonic generator, which can heat the degumming agent and improve the degumming effect.

[0010] Preferably, a cleaning basket positioning support frame is installed on at least two side walls inside the first ultrasonic degumming tank, the first spray tank, the second ultrasonic degumming tank, the third ultrasonic degumming tank and the second spray tank, so that the cleaning basket can be suspended in the tank body.

[0011] Preferably, a baffle is provided between the front and rear of the machine, and the baffle is provided with a hollow groove matching the moving trajectory of the hanging part, which can separate the front and rear of the machine. The equipment in the front and rear will not interfere with each other, and it will be safer when performing maintenance at the rear.

[0012] Preferably, telescopic slot cover doors are provided on the upper sides of the first ultrasonic degumming tank, the first spray tank, the second ultrasonic degumming tank, the third ultrasonic degumming tank and the second spray tank. The telescopic slot cover doors are driven by corresponding cylinders located at the rear of the machine to be retracted and extended. When the various slots are not in use, they can be closed to prevent impurities from falling into them and affecting the effect of the degumming process.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] By using automated equipment, different ultrasonic debonding tanks and spray tanks can be used to remove hot melt adhesive and anaerobic adhesive on chip strips. The cleaning basket bracket can be hooked up and lowered between the tanks through the transfer mechanism and hanging parts to realize the movement of the cleaning basket between different tanks. Each tank can be controlled independently. The entire debonding process is unmanned and runs automatically with high efficiency, which can ensure the safety of personnel and the accuracy of process operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the overall three-dimensional structural diagram of the utility model from the first perspective;

[0016] Figure 2 This is a second perspective overall three-dimensional structural diagram of the utility model;

[0017] Figure 3 It is a partial structural schematic diagram of the mobile station of the utility model;

[0018] Figure 4 This is an overall top view of the structure of the utility model;

[0019] Figure 5 It is a three-dimensional structural diagram of the cleaning basket of the utility model.

[0020] Reference numerals:

[0021] 1. Machine, 11. Cylinder, 12. Ultrasonic generator, 13. Cleaning basket positioning support frame, 2. First ultrasonic degumming tank, 3. Cleaning basket, 31. Hanging basket frame, 32. Hanging cross bar, 33. Quartz crystal carrier positioning frame, 4. Spray pipe, 5. First spray tank, 6. Second ultrasonic degumming tank, 7. Third ultrasonic degumming tank, 8. Second spray tank, 9. Transfer mechanism, 91. Moving table, 92. Supporting cross beam, 93. Slide rail, 94. Drive motor, 95. Lifting screw rod, 96. Lifting drive motor, 97. Lifting plate, 98. Horizontal hanging arm, 99. Hook, 10. Baffle. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0023] The utility model aims to solve the problems of low efficiency and inability to accurately control the degumming process of the existing quartz crystal. Figure 1-5As shown, the following technical solution is provided: an automatic degumming device after quartz crystal size processing, comprising a machine 1, wherein the front part of the machine 1 is provided with a first ultrasonic degumming tank 2, a first spray tank 5, a second ultrasonic degumming tank 6, a third ultrasonic degumming tank 7 and a second spray tank 8 in sequence, wherein the first ultrasonic degumming tank 2, the second ultrasonic degumming tank 6 and the third ultrasonic degumming tank 7 are provided with a degumming agent and an ultrasonic generator 12 is installed at the bottom, spray pipes 4 are installed on both sides of the interior of the first spray tank 5, a transfer mechanism 9 is provided at the rear part of the machine 1, and the The transfer mechanism 9 has a laterally movable moving platform 91, a liftable hanging part is arranged on the front side of the moving platform 91, a cleaning basket 3 is hung on the hanging part, the transfer mechanism 9 drives the cleaning basket 3 to transfer between the first ultrasonic degumming tank 2, the first spray tank 5, the second ultrasonic degumming tank 6, the third ultrasonic degumming tank 7 and the second spray tank 8, the cleaning basket 3 can be lifted, lowered and moved by the transfer mechanism 9 and the hanging part, so as to realize the automatic transfer of the cleaning basket 3, each tank body can operate independently, without the need for personnel control operation, safe and reliable, and highly efficient.

[0024] Specifically, a mobile protective door (not shown in the figure) can be set on the machine 1 to surround its front and rear parts. When the device is running automatically, the mobile protective door will be closed, so that external operators will not be affected by the process, which is very safe. In the process, the carrier loaded with quartz crystal is placed in the cleaning basket 3, first placed in the first ultrasonic degumming tank 2, and fully contacted with the degumming agent. The degumming agent can dissolve the hot melt adhesive and anaerobic adhesive on the surface of the quartz crystal. Then the cleaning basket 3 is transferred to the first spray tank 5 by the transfer mechanism 9 and rinsed with water sprayed by the spray pipe 4 to remove the dissolved hot melt adhesive and anaerobic adhesive. Then the cleaning basket 3 is placed in the second ultrasonic degumming tank 6 and the third ultrasonic degumming tank 7 in turn for reaction degumming. The degumming agents in each degumming tank 6 can be the same or different, and can be selected according to needs. Finally, the cleaning basket 3 is placed in the second spray tank 8 for rinsing, which can efficiently remove the hot melt adhesive and anaerobic adhesive on the surface of the quartz crystal. High-pressure water can be used for rinsing in the first spray tank 5 and the second spray tank 8 to improve the rinsing effect. The waste water from flushing is collected and discharged together.

[0025] During the degumming reaction of quartz crystal, waste gas will be generated, so an air intake and exhaust pipeline can be set above the tank body to suck away the waste gas for centralized environmental protection treatment.

[0026] In this embodiment, if Figure 2As shown, the transfer mechanism 9 includes a support beam 92 arranged at the upper end or the lower end of the rear part of the machine 1 and a slide rail 93 arranged on the support beam 92. A drive motor 94 is installed on the mobile platform 91 to drive the mobile platform 91 to move along the slide rail 93. The drive motor 94 can accurately control the mobile platform 91 to move in sequence between each slot. The mobile platform 91 can adopt a vertical frame structure. The drive motor 94 is arranged on the side of the mobile platform 91. The output end of the drive motor 94 can be installed with a roller in contact with the support beam 92 or the slide rail 93, and the mobile platform 91 is driven to move by the rolling of the roller. The output end of the drive motor 94 can also be connected to a transmission belt, and the mobile platform 91 is moved by the movement of the transmission belt.

[0027] In this embodiment, if Figure 3 As shown, a lifting screw rod 95 is vertically installed on the movable platform 91, one end of the lifting screw rod 95 is connected to a lifting drive motor 96, a lifting plate 97 is installed on the screw nut on the lifting screw rod 95, and the hanging part is installed on the front side of the lifting plate 97. The lifting drive motor 96 drives the lifting screw rod 95 to rotate, which can drive the lifting plate 97 and the hanging part to be lifted and lowered, thereby realizing the lifting and lowering of the cleaning basket 3 between each trough body.

[0028] At the same time, if Figure 4-5 As shown, the hanging member includes a transverse hanging arm 98 and at least two hooks 99 arranged on the transverse hanging arm 98. The hook 99 is used to hang with the cleaning basket 3, so that the cleaning basket 3 can be lifted and lowered better. When the hook 99 moves down, the cleaning basket 3 also moves down. When the cleaning basket 3 is placed in the tank, it can always be hung on the lower side of the hook 99.

[0029] In this embodiment, if Figure 5 As shown, the cleaning basket 3 includes a hanging basket frame 31 and a quartz crystal carrier positioning frame 33 arranged and installed in the hanging basket frame 31. A hanging cross bar 32 is provided on the top of the hanging basket frame 31. The hanging basket frame 31 can allow external liquid to fully enter the quartz crystal carrier positioning frame 33 and fully contact the quartz crystal in the quartz crystal carrier. The hanging cross bar 32 can cooperate with the hook 99 to prevent the cleaning basket 3 from falling off the hook 99. The quartz crystal carrier positioning frame 33 is also a hollow structure, which is mainly used to position the quartz crystal carrier for easy removal.

[0030] In order to improve the efficiency and effect of the degumming reaction, Figure 5As shown, the bottoms of the first ultrasonic degumming tank 2, the second ultrasonic degumming tank 6 and the third ultrasonic degumming tank 7 are located on both sides of the ultrasonic generator 12 and are provided with heating elements 14, which can heat the degumming agent to improve the degumming effect. For example, the heating temperature of the degumming agent in the first ultrasonic degumming tank 2 is 130°C, and the heating temperature of the degumming agent in the second ultrasonic degumming tank 6 and the third ultrasonic degumming tank 7 is 90°C.

[0031] In this embodiment, if Figure 5 As shown, a cleaning basket positioning support frame 13 is installed on at least two side walls inside the first ultrasonic degumming tank 2, the first spray tank 5, the second ultrasonic degumming tank 6, the third ultrasonic degumming tank 7 and the second spray tank 8, so that the cleaning basket 3 can be suspended in the tank body.

[0032] like Figure 1 As shown, a baffle 10 is provided between the front and rear of the machine 1. The baffle 10 is provided with a hollow groove matching the moving track of the hanging part, which can separate the front and rear of the machine 1. The equipment in the front and rear will not interfere with each other, and it will be safer when performing maintenance in the rear. Figure 1-2 As shown, telescopic slot cover doors (not shown in the figure) are arranged on the upper sides of the first ultrasonic degumming tank 2, the first spray tank 5, the second ultrasonic degumming tank 6, the third ultrasonic degumming tank 7 and the second spray tank 8. The telescopic slot cover doors are driven by the corresponding cylinder 11 located at the rear of the machine 1 to be retracted and extended, and each slot body can be closed when it is not in use to prevent impurities from falling into them and affecting the effect of the degumming process.

[0033] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0034] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0035] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

Claims

1. An automatic degumming device for quartz crystal after size processing, characterized in that: include: A machine (1), wherein the front part of the machine (1) is provided with a first ultrasonic degumming tank (2), a first spray tank (5), a second ultrasonic degumming tank (6), a third ultrasonic degumming tank (7) and a second spray tank (8) in sequence, wherein the first ultrasonic degumming tank (2), the second ultrasonic degumming tank (6) and the third ultrasonic degumming tank (7) contain degumming agents and an ultrasonic generator (12) is installed at the bottom, and spray pipes (4) are installed on both sides of the interior of the first spray tank (5), and a transfer mechanism (9) is provided at the rear part of the machine (1), wherein the transfer mechanism (9) has a movable platform (91) that can be moved laterally, and a liftable hanging part is provided on the front side of the movable platform (91), and a cleaning basket (3) is hung on the hanging part, and the transfer mechanism (9) drives the cleaning basket (3) to transfer between the first ultrasonic degumming tank (2), the first spray tank (5), the second ultrasonic degumming tank (6), the third ultrasonic degumming tank (7) and the second spray tank (8).

2. The automatic degumming device after quartz crystal size processing according to claim 1 is characterized by: The transfer mechanism (9) comprises a support beam (92) arranged at the upper end or the lower end of the rear part of the machine platform (1) and a slide rail (93) arranged on the support beam (92); and a drive motor (94) is installed on the movable platform (91) to drive the movable platform (91) to move along the slide rail (93).

3. The automatic degumming device after quartz crystal size processing according to claim 2 is characterized by: A lifting screw rod (95) is vertically mounted on the movable platform (91), one end of the lifting screw rod (95) is connected to a lifting drive motor (96), a lifting plate (97) is mounted on the screw nut on the lifting screw rod (95), and the hanging part is mounted on the front side of the lifting plate (97).

4. The automatic degumming device after quartz crystal size processing according to claim 3 is characterized by: The hanging component comprises a transverse hanging arm (98) and at least two hooks (99) arranged on the transverse hanging arm (98), and the hooks (99) are used for hanging with the cleaning basket (3).

5. The automatic degumming device after quartz crystal size processing according to claim 1 is characterized by: The cleaning basket (3) comprises a hanging basket frame (31) and a quartz crystal carrier positioning frame (33) arranged and installed in the hanging basket frame (31); a hanging cross bar (32) is arranged on the top of the hanging basket frame (31).

6. The automatic degumming device after quartz crystal size processing according to claim 1 is characterized by: The bottoms of the first ultrasonic degumming tank (2), the second ultrasonic degumming tank (6) and the third ultrasonic degumming tank (7) are located on both sides of the ultrasonic generator (12) and are provided with heating elements (14).

7. The automatic degumming device after quartz crystal size processing according to claim 1 is characterized by: A cleaning basket positioning support frame (13) is installed on at least two side walls of the first ultrasonic degumming tank (2), the first spray tank (5), the second ultrasonic degumming tank (6), the third ultrasonic degumming tank (7) and the second spray tank (8).

8. The automatic degumming device after quartz crystal size processing according to claim 1 is characterized by: A baffle (10) is arranged between the front and rear parts of the machine platform (1), and a hollow groove matching the moving track of the hanging component is arranged on the baffle (10).

9. The automatic degumming device after quartz crystal size processing according to claim 1 is characterized by: Telescopic slot cover doors are arranged on the upper sides of the first ultrasonic degumming tank (2), the first spray tank (5), the second ultrasonic degumming tank (6), the third ultrasonic degumming tank (7) and the second spray tank (8), and the telescopic slot cover doors are driven to be telescopic by a corresponding cylinder (11) located at the rear of the machine (1).

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