Device for correcting middle joint of rib plate of main beam
By designing a calibration center section device for the main beam reinforcement plate including bottom plate, vertical rod, cross rod, movable block, downward member and limit rod, the problem of displacement of the intermediate section of the reinforcement plate during the cutting and welding process is solved, and efficient horizontal correction and stable welding of the reinforcement plate are achieved.
Patent Information
- Application Number
- CN202421081657.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In the prior art, the middle section of the rib plate is prone to curling edges during the cutting process, which leads to difficulty in subsequent splicing and welding operations, and cannot be effectively fixed, resulting in easy displacement of the rib plate during the welding process, affecting the surface flatness.
A device for correcting the intermediate section of the main beam reinforcement plate is designed, including a base plate, a vertical rod, a horizontal rod, a movable block, a downward member and a limiting rod. Through the cooperation of these components, horizontal correction and limiting fixation of the raised part of the reinforcement plate can be achieved.
This device can greatly save manpower, simplify the horizontal correction process of the rib plate, ensure the stability and flatness of the rib plate during welding, and improve work efficiency and safety.
Smart Images

Figure CN222725151U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining, in particular to a device for correcting an intermediate section of a main beam rib plate. Background Art
[0002] During routine rib plate splicing in the workshop, the middle section of the rib plate will warp due to plate cutting. The warping of the rib plate will affect the subsequent splicing and welding operations. In order to ensure the flatness of the subsequent rib plate welding, the staff is required to perform horizontal correction on the warped part of the rib plate. The commonly used correction method is that the staff manually uses a tilting rod to correct the deformed middle section of the rib plate. This method of horizontal correction of the middle section of the rib plate not only requires the collaborative work of multiple staff members, but is also time-consuming and labor-intensive, and the safety cannot be guaranteed. In addition, in the subsequent rib plate welding process, since the rib plate cannot be effectively limited and fixed, the rib plate is prone to displacement during the welding process, and the surface flatness of the rib plate after welding cannot be effectively guaranteed. Utility Model Content
[0003] In order to overcome the deficiencies in the background technology, the utility model discloses a device for correcting the middle section of the main beam rib plate. The utility model not only greatly facilitates the staff to perform horizontal correction on the warped part of the rib plate, thus greatly saving manpower, but also can perform adaptive adjustment according to the size of the rib plate and the position of the warped part of the rib plate, so as to meet the horizontal correction of the rib plate under different sizes or working conditions.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A device for correcting an intermediate section of a main beam rib plate comprises a bottom plate, a vertical rod is provided on one side of the bottom plate, a horizontal rod is provided on the upper end of the vertical rod and is located on the upper surface of the bottom plate and parallel to the bottom plate, a movable block is provided on one side of the horizontal rod and can be slidably adjusted along the axial direction of the horizontal rod, a lower pressure piece is provided on one side of the movable block and can be moved synchronously with the movable rod and can be raised and lowered, a pressure plate for flattening the warped part of the rib plate is provided on the lower end of the lower pressure piece, a longitudinal limit rod is provided on the side of the upper surface of the bottom plate close to the vertical rod and is parallel to the bottom plate and used for limiting and blocking the rib plate, the longitudinal limit rod and the horizontal rod are perpendicular to each other, and a transverse limit rod is provided on the side of the longitudinal limit rod facing away from the vertical rod and is perpendicular to the longitudinal limit rod and can be adjusted along the axial direction of the longitudinal limit rod.
[0006] Furthermore, a slide groove is provided on one side of the cross bar along the axial direction of the cross bar, the movable block is slidably matched with the slide groove, and a driving mechanism for driving the movable block to slide along the axial direction of the slide groove is provided in the slide groove.
[0007] Furthermore, the driving mechanism includes a screw and a handle. A screw arranged along the axial direction of the slide groove is rotatably installed in the slide groove. A screw hole penetrating the movable block and cooperating with the screw thread is provided on the movable block. One end of the screw passes through the slide groove and a handle is provided at its end.
[0008] Furthermore, the pressing member includes a nut and a screw rod, a nut is provided on the side of the movable block facing the slot opening, the screw rod is connected to the inner thread of the nut, and the pressing plate is fixedly installed on the lower end of the screw rod.
[0009] Furthermore, a movable rod capable of sliding and adjusting along the axial direction of the screw is provided at the lower end of the screw, a pressure plate is fixedly installed at the lower end of the movable rod, and a spring is sleeved on the screw and the movable rod body between the nut and the pressure plate.
[0010] Furthermore, the lower end face of the screw is provided with a movable groove arranged along the axial direction of the screw, and the groove opening of the movable groove is provided with a reducing opening matched with the diameter of the movable rod. The upper end of the movable rod is inserted into the movable groove through the reducing opening, and the upper end of the movable rod located in the movable groove is provided with an expanding end matched with the clearance of the inner wall of the movable groove.
[0011] Furthermore, a through hole penetrating the screw is provided on one side of the upper end of the screw located on the upper part of the nut, and a rotating rod for rotating the screw is provided in the through hole.
[0012] Furthermore, a side surface of the longitudinal limit rod facing away from the vertical rod is provided with a plurality of insertion holes which are orderly arranged along the axial direction of the longitudinal limit rod, and one end of the transverse limit rod is provided with an insertion rod which is matched with the insertion hole.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] By setting a movable block that can slide along the axial direction of the cross bar, the lower pressing piece and the pressing plate can be driven to move and adjust horizontally, so that the pressing plate can move quickly and accurately to the warped part of the rib plate, providing strong support for the subsequent flattening of the warped part of the rib plate;
[0015] The setting of the pressing piece composed of a nut and a screw not only greatly facilitates the staff to adjust the lifting and lowering of the pressing plate, but also ensures that the pressing plate exerts a firm and stable pressure on the rib plate, providing strong support for the subsequent flattening of the warped parts of the rib plate.
[0016] By setting the movable rod and the spring, the pressing plate can be elastically pressed down, which can effectively improve the flattening correction effect of the pressing plate on the warped part of the rib plate, and also facilitate the subsequent adjustment of the position of the rib plate and the pressing plate;
[0017] By setting a longitudinal limit rod perpendicular to the cross bar, not only can one side of the rib plate be limited and blocked, providing strong assistance for the subsequent splicing and welding of the rib plate, but also the blocking position of the rib plate can be adjusted by the transverse limit rod that can be adjusted along the axial direction of the longitudinal limit rod, so that the pressure plate can be aligned with the warped part of the rib plate, while ensuring the stability of the rib plate;
[0018] The utility model can not only greatly facilitate the workers to carry out horizontal correction of the warped part of the rib plate, thus greatly saving manpower, but also can be adaptively adjusted according to the size of the rib plate and the position of the warped part of the rib plate, so as to meet the horizontal correction of rib plates under different sizes or working conditions; the utility model has a simple structure and reliable accuracy, and can realize the horizontal correction of the rib plate by a single worker, while ensuring the safety at work, and has extremely high promotion value. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the driving mechanism structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the lower pressing piece of the utility model;
[0022] Figure 4 It is a schematic diagram of the cooperation between the longitudinal limiting rod and the transverse limiting rod of the utility model.
[0023] In the figure: 1. bottom plate; 2. longitudinal limit rod; 3. vertical rod; 4. cross rod; 5. transverse limit rod; 6. lower pressure piece; 7. movable block; 8. driving mechanism; 9. pressure plate; 10. turning handle; 11. screw rod; 12. slide groove; 13. through hole; 14. turning rod; 15. screw rod; 16. screw hole; 17. nut; 18. spring; 19. movable groove; 20. expanded diameter end; 21. movable rod; 22. reduced diameter opening; 23. socket; 24. plug rod. DETAILED DESCRIPTION
[0024] The technical solution of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. In the description, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right", etc. indicating directions or positional relationships, they only correspond to the drawings of the present invention and are for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction.
[0025] Please refer to the instruction manual Figure 1-4 , the utility model provides a technical solution:
[0026] Embodiment 1, a device for correcting the intermediate section of the main beam rib plate, comprises a bottom plate 1, a vertical rod 3 is provided on one side of the bottom plate 1, a horizontal rod 4 is provided on the upper end of the vertical rod 3 and is located on the upper surface of the bottom plate 1 and parallel to the bottom plate 1, a movable block 7 which can slide and adjust along the axial direction of the horizontal rod 4 is provided on one side of the horizontal rod 4, specifically, a slide groove 12 is provided on the side surface of one side of the horizontal rod 4 along the axial direction of the horizontal rod 4, the movable block 7 is slidably matched with the slide groove 12, a driving mechanism 8 for driving the movable block 7 to slide along the axial direction of the slide groove 12 is provided in the slide groove 12, the driving mechanism 8 comprises a screw rod 11 and a turning handle 10, a screw rod 11 which is axially arranged in the eye slide groove 12 is rotatably installed in the slide groove 12, a screw hole 16 which penetrates the movable block 7 and is threadedly matched with the screw rod 11 is provided on the movable block 7, one end of the screw rod 11 penetrates the slide groove 12, and a turning handle 10 is provided at its end;
[0027] A pressing member 6 which can move synchronously with the movable block 7 and can be adjusted up and down is provided on one side of the movable block 7 facing the notch of the slide slot 12. Specifically, the pressing member 6 includes a nut 17 and a screw rod 15. The nut 17 is fixedly connected to the movable block 7. The central axis of the nut 17 is perpendicular to the bottom plate 1. The screw rod 15 is connected to the inner thread of the nut 17. A through hole 13 penetrating the screw rod 15 is provided on one side of the upper end of the screw rod 15 located at the upper part of the nut 17. A rotating rod 14 for rotating the screw 15 is provided in the through hole 13. An expanding head is provided at one end of the rotating rod 14. A pressing plate 9 for flattening the warped part of the rib plate is provided at the lower end of the screw rod 15 located at the lower part of the nut 17.
[0028] A longitudinal limiting rod 2 is provided on the side of the upper surface of the bottom plate 1 close to the vertical rod 3 and is parallel to the bottom plate 1 and is used to limit and block the rib plate. The longitudinal limiting rod 2 and the cross bar 4 are perpendicular to each other. A transverse limiting rod 5 is provided on the side of the longitudinal limiting rod 2 facing away from the vertical rod 3 and is perpendicular to the longitudinal limiting rod 2 and can be adjusted along the axial direction of the longitudinal limiting rod 2. Specifically, a side surface of the longitudinal limiting rod 2 facing away from the vertical rod 3 is provided with a plurality of insertion holes 23 arranged in an orderly manner along the axial direction of the longitudinal limiting rod 2, and one end of the transverse limiting rod 5 is provided with an insertion rod 24 adapted to the insertion hole 23;
[0029] During the horizontal correction of the rib plate and the subsequent welding of multiple rib plates, since the position of the cross bar 4 is fixed, the pressure plate 9 can only be moved and adjusted along the axial direction of the cross bar 4. In order to ensure that the pressure plate 9 can accurately press and calibrate the warped part of the rib plate, the rib plate is first placed on the upper part of the bottom plate 1, and one side of the rib plate is in contact with the longitudinal limit rod 2, and then the warped part of the rib plate is observed. If the warped part of the rib plate is located on the upper or lower side of the pressure plate 9, the staff can move the transverse limit rod 5 upward or downward to a suitable position and then contact the longitudinal limit rod 2. The rod 2 is plugged in and fixed, and the longitudinal limit rod 2 and the transverse limit rod 5 are used to limit the rib plate, which not only ensures that the warped part of the rib plate is within the movable range of the pressure plate 9, but also ensures the stability of the rib plate during the subsequent horizontal correction or welding process. After the rib plate is clamped, the staff can drive the movable block 7 to adjust the position of the pressure plate 9 by rotating the handle 10, so that the pressure plate 9 moves to above the warped part of the rib plate. The staff then rotates the screw 15 through the rotating rod 14, and uses the screw 15 to drive the pressure plate 9 to perform horizontal correction on the warped part of the rib plate.
[0030] In the second embodiment, when the pressing plate performs horizontal correction on the warped part of the rib plate, as the pressing plate 9 is pressed down to the upper part of the rib plate, it is very likely that the pressing plate and the warped part will not correspond. If the contact force between the pressing plate 9 and the rib plate is too large, the staff cannot directly drive the movable block 7 to move. At this time, the staff needs to raise the pressing plate 9 again to make adjustments. In order to facilitate the adjustment of the staff, the lower end of the screw rod 15 is provided with a movable rod 21 that can be slidably adjusted along the axial direction of the screw rod 15. Specifically, the lower end surface of the screw 15 is provided with a movable groove 19 arranged along the axial direction of the screw 15, and the notch of the movable groove 19 is provided with a reduced diameter port that matches the diameter of the movable rod 21. 22, the upper end of the movable rod 21 is inserted into the movable groove 19 through the reduced diameter opening 22, and the upper end of the movable rod 21 located in the movable groove 19 is provided with an enlarged diameter end 20 that matches the clearance of the inner wall of the movable groove 19, and the pressing plate 9 is fixedly installed at the lower end of the movable rod 21, and the screw 15 between the nut 17 and the pressing plate 9 and the rod body of the movable rod 21 are sleeved with a spring 18. By utilizing the elastic support of the spring 18, the enlarged diameter end 20 at the upper end of the movable rod 21 is in conflict with the reduced diameter opening 22. When the pressing plate 9 contacts the rib plate and is found to be misaligned with the warped part, the elastic force of the spring 18 and the sliding of the movable rod 21 can be used to directly drive the movable block 7 to drive the lower pressing piece 6 and the pressing plate 9 to move;
[0031] In addition, during the horizontal correction of the warped part, the staff drives the screw 15 to move downward in a spiral. As the pressure plate 9 comes into contact with the warped part of the rib plate, the movable rod 21 also slides upward. When the expanded end 20 moves to the inner bottom surface of the movable groove 19, the staff continues to drive the screw 15 to move downward in a spiral, thereby applying sufficient pressure to the warped part of the rib plate. Coupled with the elastic force of the spring 18 after contraction, the horizontal correction effect of the pressure plate 9 on the warped part of the rib plate can be greatly improved.
[0032] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the above-mentioned embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the content of the claims involved.
Claims
1. A device for correcting the intermediate section of a main beam rib plate, comprising a bottom plate (1), characterized in that: A vertical rod (3) is provided on one side of the bottom plate (1), and a horizontal rod (4) is provided on the upper end of the vertical rod (3) and is located on the upper surface of the bottom plate (1) and parallel to the bottom plate (1). A movable block (7) that can slide and adjust along the axial direction of the horizontal rod (4) is provided on one side of the horizontal rod (4), and a lower pressing piece (6) that can move synchronously with the movable block (7) and can be adjusted to rise and fall is provided on one side of the movable block (7). A pressing plate (9) for flattening the warped part of the rib plate is provided at the lower end of the lower pressing piece (6). A longitudinal limiting rod (2) that is parallel to the bottom plate (1) and is used to limit and block the rib plate is provided on the side of the upper surface of the bottom plate (1) close to the vertical rod (3), and the longitudinal limiting rod (2) and the horizontal rod (4) are perpendicular to each other. A transverse limiting rod (5) that is perpendicular to the longitudinal limiting rod (2) and can be adjusted along the axial direction of the longitudinal limiting rod (2) is provided on the side of the longitudinal limiting rod (2) facing away from the vertical rod (3).
2. A device for correcting the intermediate section of the main beam rib plate according to claim 1, characterized in that: A slide groove (12) is provided on one side of the cross bar (4) along the axial direction of the cross bar (4), the movable block (7) is slidably matched with the slide groove (12), and a driving mechanism (8) is provided in the slide groove (12) for driving the movable block (7) to slide along the axial direction of the slide groove (12).
3. The device for correcting the intermediate section of the main beam rib plate according to claim 2, characterized in that: The driving mechanism (8) comprises a screw rod (11) and a rotating handle (10). The screw rod (11) is rotatably mounted in the slide groove (12) and is arranged along the axial direction of the slide groove (12). The movable block (7) is provided with a screw hole (16) which penetrates the movable block (7) and is threadably matched with the screw rod (11). One end of the screw rod (11) penetrates the slide groove (12) and is provided with a rotating handle (10) at its end.
4. The device for correcting the intermediate section of the main beam rib plate according to claim 2, characterized in that: The pressing member (6) comprises a nut (17) and a screw rod (15). The movable block (7) is provided with a nut (17) on one side facing the notch of the slide groove (12). The screw rod (15) is connected to the inner thread of the nut (17). The pressing plate (9) is fixedly mounted on the lower end of the screw rod (15).
5. The device for correcting the intermediate section of the main beam rib plate according to claim 4, characterized in that: A movable rod (21) capable of sliding and adjusting along the axial direction of the screw rod (15) is provided at the lower end of the screw rod (15), a pressure plate (9) is fixedly mounted on the lower end of the movable rod (21), and a spring (18) is sleeved on the rod body of the screw rod (15) and the movable rod (21) between the nut (17) and the pressure plate (9).
6. The device for correcting the intermediate section of the main beam rib plate according to claim 5, characterized in that: The lower end surface of the screw rod (15) is provided with a movable groove (19) arranged along the axial direction of the screw rod (15); a reduced diameter opening (22) matching the diameter of the movable rod (21) is provided at the groove opening of the movable groove (19); the upper end of the movable rod (21) is inserted into the movable groove (19) via the reduced diameter opening (22); and the upper end of the movable rod (21) located in the movable groove (19) is provided with an expanded diameter end (20) matching the clearance of the inner wall of the movable groove (19).
7. The device for correcting the intermediate section of the main beam rib plate according to claim 4, characterized in that: A through hole (13) penetrating the screw rod (15) is provided on one side of the upper end of the screw rod (15) located above the nut (17), and a rotating rod (14) for rotating the screw rod (15) is provided in the through hole (13).
8. The device for correcting the intermediate section of the main beam rib plate according to claim 1, characterized in that: A plurality of insertion holes (23) are arranged in an orderly manner along the axial direction of the longitudinal limiting rod (2) at intervals on the side surface of the longitudinal limiting rod (2) facing away from the vertical rod (3), and an insertion rod (24) matching the insertion hole (23) is provided at one end of the transverse limiting rod (5).