A cold extrusion forming die for aluminum alloy profiles
By using a sealing mechanism in the cold extrusion mold of aluminum alloy profiles to realize automatic discharge and collection, and the fast disassembly and assembly of the templates is achieved through the fixing mechanism, the problems of time spent on taking out aluminum alloy profiles and inconvenient template replacement in the prior art are solved, and processing efficiency and replacement convenience are improved.
Patent Information
- Application Number
- CN202421499173.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing cold extrusion molds for aluminum alloy profiles take a long time to take out the aluminum alloy profile after forming, resulting in low processing efficiency. When replacing the template, multiple sets of bolts need to be disassembled and installed, which is time-consuming and labor-intensive, and is relatively inconvenient.
A cold extrusion molding mold for aluminum alloy profiles was designed, and the sealing mechanism was used to realize the automatic discharge and collection of aluminum alloy profiles. Through the coordination of reciprocating screws, sealing plates, limiting rods, unidirectional gears and racks, the rapid disassembly and assembly of the template was achieved, and the coordination of bidirectional screws, rotating blocks, fixed plates and limiting rods were used.
Automatic cutting and collection of aluminum alloy profiles is realized, processing efficiency is improved, template replacement process is simplified, and disassembly and assembly time and labor are reduced.
Smart Images

Figure CN222725221U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy profile processing, in particular to a cold extrusion forming die for aluminum alloy profiles. Background Art
[0002] Aluminum alloy profiles refer to components made of aluminum alloys, which are usually used in the fields of construction, industry, aerospace, and transportation. During the processing of aluminum alloy profiles, the aluminum alloy profiles need to be cold extruded through forming dies;
[0003] When some existing aluminum alloy profiles are used with cold extrusion forming dies, the aluminum alloy profile is placed in a template groove and then cold extruded by an extrusion tool. After extrusion forming, the formed aluminum alloy profile is taken out and a new aluminum alloy profile is placed in the template groove. In this process, the removal of the aluminum alloy profile is time-consuming, which leads to low processing efficiency of the aluminum alloy profile. In addition, the template is generally fixed by multiple sets of bolts. When the template needs to be replaced, multiple sets of bolts need to be disassembled and assembled, which is time-consuming and labor-intensive, resulting in inconvenience in replacing the template. Utility Model Content
[0004] The purpose of the utility model is to provide a cold extrusion forming die for aluminum alloy profiles, which can solve the problem that when some existing aluminum alloy profiles are used with cold extrusion forming dies, it is time-consuming to remove the formed aluminum alloy profiles, which leads to low processing efficiency of the aluminum alloy profiles, and the template is generally fixed by multiple sets of bolts. When the template needs to be replaced, the multiple sets of bolts need to be disassembled and assembled, which is time-consuming and labor-intensive, thereby leading to inconvenience in replacing the template.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cold extrusion forming die for an aluminum alloy profile, comprising a support frame, the inner surface of the support frame is fixedly connected to a support plate, the upper surface of the support plate is symmetrically fixedly connected to a plurality of positioning rods, the outer surfaces of the four positioning rods are plugged with templates, both of the templates are in contact with the support plate, the outer surface of the support frame is fixedly connected to an extrusion mechanism, the inner surface of the support frame is rotatably connected to a blocking mechanism, the blocking mechanism is slidably connected to the support plate, the inner surface of the support frame is rotatably connected to a fixing mechanism, both of the templates are in contact with the fixing mechanism, and a collection box is placed on the outer surface of the support frame below the support plate.
[0006] Preferably, a controller is fixedly connected to the upper surface of the support frame.
[0007] Preferably, a label is bonded to the upper surface of the support frame on one side of the controller.
[0008] Preferably, the extrusion mechanism includes a hydraulic cylinder fixedly connected to the outer surface of the support frame, the output end of the hydraulic cylinder is fixedly connected to a lifting plate, the lifting plate is slidably connected to the support frame, and two extrusion tools are symmetrically fixedly connected to the lower surface of the lifting plate.
[0009] Preferably, the sealing mechanism includes two reciprocating screws symmetrically rotatably connected to the inner surface of the support frame, and the two reciprocating screws are fixedly connected, the outer surface of the reciprocating screw is threadedly connected with a sealing plate, the two sealing plates are slidably connected to the support plate, the inner surfaces of the two sealing plates are slidably connected with a limiting rod 1, the limiting rod 1 is fixedly connected to the support frame, one end of the reciprocating screw is fixedly connected with a one-way gear, the outer surface of the one-way gear is meshingly connected with a rack, the two racks are slidably connected to the support frame, and the two racks are fixedly connected to the lifting plate.
[0010] Preferably, the wire grooves of the two reciprocating screw rods are arranged in opposite directions.
[0011] Preferably, the fixing mechanism includes two bidirectional screw rods which are symmetrically rotatably connected to the inner surface of the support frame, and the two bidirectional screw rods are fixedly connected, one end of one of the bidirectional screw rods is fixedly connected to a rotating block, and the outer surface of the bidirectional screw rod is symmetrically threadedly connected to two fixing plates, both of which are in contact with the template, and the inner surfaces of the four fixing plates are slidably connected to a limiting rod two, and the limiting rod two is fixedly connected to the support frame.
[0012] Preferably, the outer surface of the rotating block is provided with anti-slip grooves.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The present application realizes the function of automatic unloading and collection of aluminum alloy profiles by setting a blocking mechanism. Through the cooperation of the reciprocating screw, the blocking plate, the limit rod 1, the one-way gear and the rack, the lower part of the template can be blocked or the blocking state can be released, and the aluminum alloy profile can be supported or the supporting state can be released, so that the formed aluminum alloy profile can be automatically unloaded and collected, and there is no need to manually take out the aluminum alloy profile, which is more time-saving and thus improves the processing efficiency of the aluminum alloy profile;
[0015] 2. This application realizes the function of rapid disassembly and assembly of the template by setting up a fixing mechanism. Through the cooperation of the bidirectional screw, rotating block, fixing plate and limiting rod, the template can be quickly disassembled and assembled, which saves time and labor, and facilitates the replacement of the template. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is the overall structural view of the utility model;
[0018] Figure 2 For this utility model Figure 1 The support frame structure view in the figure;
[0019] Figure 3 For this utility model Figure 1 Structural view of the extrusion mechanism in;
[0020] Figure 4 For this utility model Figure 1 View of the support plate structure in .
[0021] Description of reference numerals:
[0022] 1. Support frame; 2. Support plate; 3. Positioning rod; 4. Template; 5. Extrusion mechanism; 51. Hydraulic cylinder; 52. Lifting plate; 53. Extrusion tool; 6. Sealing mechanism; 61. Reciprocating screw; 62. Sealing plate; 63. Limit rod 1; 64. One-way gear; 65. Rack; 7. Fixing mechanism; 71. Bidirectional screw; 72. Rotating block; 73. Fixing plate; 74. Limit rod 2; 8. Collection box; 9. Controller; 10. Label. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 4 , the utility model provides a technical solution:
[0025] A cold extrusion forming die for an aluminum alloy profile comprises a support frame 1, the inner surface of the support frame 1 is fixedly connected to a support plate 2, the upper surface of the support plate 2 is symmetrically fixedly connected to a plurality of positioning rods 3, the outer surfaces of the four positioning rods 3 are plugged with templates 4, both templates 4 are in contact with the support plate 2, the outer surface of the support frame 1 is fixedly connected to an extrusion mechanism 5, the inner surface of the support frame 1 is rotatably connected to a blocking mechanism 6, the blocking mechanism 6 is slidably connected to the support plate 2, the inner surface of the support frame 1 is rotatably connected to a fixing mechanism 7, both templates 4 are in contact with the fixing mechanism 7, and a collection box 8 is placed on the outer surface of the support frame 1 below the support plate 2.
[0026] Specifically, Figure 1 As shown, a controller 9 is fixedly connected to the upper surface of the support frame 1, and the operation of the cold extrusion forming die is conveniently controlled by the controller 9.
[0027] Specifically, Figure 1 As shown, a label 10 is bonded to the upper surface of the support frame 1 on one side of the controller 9, and the label 10 is used to facilitate understanding of relevant parameter information of the cold extrusion molding die.
[0028] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, the extrusion mechanism 5 includes a hydraulic cylinder 51 fixedly connected to the outer surface of the support frame 1, the output end of the hydraulic cylinder 51 is fixedly connected to a lifting plate 52, the lifting plate 52 is slidably connected to the support frame 1, and two extrusion tools 53 are symmetrically fixedly connected to the lower surface of the lifting plate 52.
[0029] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the blocking mechanism 6 includes two reciprocating screws 61 symmetrically rotatably connected to the inner surface of the support frame 1, and the two reciprocating screws 61 are fixedly connected, the outer surface of the reciprocating screw 61 is threadedly connected with a blocking plate 62, the two blocking plates 62 are both slidably connected to the support plate 2, the inner surfaces of the two blocking plates 62 are slidably connected with a limit rod 63, the limit rod 63 is fixedly connected to the support frame 1, one end of the reciprocating screw 61 is fixedly connected with a one-way gear 64, the outer surface of the one-way gear 64 is meshedly connected with a rack 65, the two racks 65 are both slidably connected to the support frame 1, and the two racks 65 are both fixedly connected to the lifting plate 52.
[0030] When in use, the aluminum alloy profile is placed in the placement groove of the template 4, and the aluminum alloy profile is supported by the blocking plate 62, and then the hydraulic cylinder 51 is started, and the output end of the hydraulic cylinder 51 extends to drive the lifting plate 52 to move downward, and then the lifting plate 52 moves downward to drive the extrusion tool 53 to move downward, and the aluminum alloy profile is cold extruded. In this process, the lifting plate 52 moves downward to drive the rack 65 to move downward, and the one-way gear 64 is in a non-rotating state. After the aluminum alloy profile is cold extruded, the output end of the hydraulic cylinder 51 contracts to drive the lifting plate 52 to move upward, and then the lifting plate 52 moves upward to drive the extrusion tool 53 and The rack 65 moves upward, and in the process of moving upward, the rack 65 drives the one-way gear 64 to rotate, and then drives the reciprocating screw 61 to rotate, and then the reciprocating screw 61 rotates to drive the blocking plate 62 to move in the opposite direction, and the blocking state of the lower part of the template 4 is released. The formed aluminum alloy profile can fall into the collection box 8 under gravity for collection. When the blocking plate 62 moves in the opposite direction to the limit position, it moves in the opposite direction to restore the original position to block the lower part of the template 4. At this time, the lifting plate 52, the extrusion tool 53 and the rack 65 move up to the initial position. In this process, the blocking plate 62 moves stably through the limit rod 1 63;
[0031] The function of automatic unloading and collection of aluminum alloy profiles is realized. Through the cooperation of the reciprocating screw 61, the sealing plate 62, the limit rod 63, the one-way gear 64 and the rack 65, the lower part of the template 4 can be blocked or the blocking state can be released, and the aluminum alloy profile can be supported or the supporting state can be released, so that the formed aluminum alloy profile can be automatically unloaded and collected, and there is no need to manually take out the aluminum alloy profile, which is more time-saving and thus improves the processing efficiency of the aluminum alloy profile.
[0032] Specifically, Figure 2 and Figure 3 As shown, the thread grooves of the two reciprocating screw rods 61 are arranged in opposite directions, which can ensure that the blocking plates 62 move synchronously toward or in opposite directions to block the lower part of the template 4 or release the blocking state.
[0033] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the fixing mechanism 7 includes two bidirectional screw rods 71 which are symmetrically rotatably connected to the inner surface of the support frame 1, and the two bidirectional screw rods 71 are fixedly connected, one end of one of the bidirectional screw rods 71 is fixedly connected to a rotating block 72, and the outer surface of the bidirectional screw rod 71 is symmetrically threadedly connected to two fixing plates 73, and the two fixing plates 73 are both in contact with the template 4, and the inner surfaces of the four fixing plates 73 are slidably connected to limit rods 74, and the limit rods 74 are fixedly connected to the support frame 1.
[0034] When replacing the template 4, the rotating block 72 is rotated, and the two-way screw rod 71 is rotated by the rotating block 72, and then the fixing plate 73 on the outside of the template 4 is moved in the opposite direction by the rotating two-way screw rod 71, and the fixed state of the template 4 is released, and the old template 4 can be removed, and then the new template 4 is plugged into the positioning rod 3. After the new template 4 contacts the support plate 2, the rotating block 72 is reversed to make the fixing plate 73 on the outside of the new template 4 move toward each other and contact the new template 4, and fix its position, so as to complete the replacement of the template 4. In this process, the fixing plate 73 is stably moved by the limiting rod 2 74;
[0035] The function of quick disassembly and assembly of the template 4 is realized. Through the cooperation of the bidirectional screw 71, the rotating block 72, the fixing plate 73 and the limiting rod 74, the template 4 can be quickly disassembled and assembled, which saves time and effort, and facilitates the replacement of the template 4.
[0036] Specifically, Figure 1 and Figure 4 As shown, the outer surface of the rotating block 72 is provided with anti-slip grooves to increase the contact friction with the fingers, thereby facilitating the rotation of the rotating block 72.
[0037] Working principle: When in use, the aluminum alloy profile is placed in the placement groove of the template 4, and the aluminum alloy profile is supported by the blocking plate 62, and then the hydraulic cylinder 51 is started, and the output end of the hydraulic cylinder 51 extends to drive the lifting plate 52 to move downward, and then the lifting plate 52 moves downward to drive the extrusion tool 53 to move downward, and the aluminum alloy profile is cold extruded. In this process, the lifting plate 52 moves downward to drive the rack 65 to move downward, and the one-way gear 64 is in a non-rotating state. After the aluminum alloy profile is cold extruded, the output end of the hydraulic cylinder 51 contracts to drive the lifting plate 52 to move upward, and then the lifting plate 52 moves upward to drive the extrusion tool 53 The rack 65 moves upward, and the rack 65 drives the one-way gear 64 to rotate when moving upward, thereby driving the reciprocating screw 61 to rotate, and then the reciprocating screw 61 rotates to drive the blocking plate 62 to move in the opposite direction, thereby releasing the blocking state of the lower part of the template 4, and the formed aluminum alloy profile can fall into the collection box 8 under gravity for collection. When the blocking plate 62 moves in the opposite direction to the limit position, it moves in the opposite direction to restore the original position, and blocks the lower part of the template 4. At this time, the lifting plate 52, the extrusion tool 53 and the rack 65 move up to the initial position, and then the new aluminum alloy profile can be placed in the placement groove of the template 4 for processing;
[0038] When replacing the template 4, rotate the rotating block 72, and the rotation of the rotating block 72 drives the bidirectional screw rod 71 to rotate, and then the rotation of the bidirectional screw rod 71 drives the fixed plate 73 on the outside of the template 4 to move in the opposite direction, so as to release the fixed state of the template 4, and then remove the old template 4, and then connect the new template 4 with the positioning rod 3. After the new template 4 contacts the support plate 2, reverse the rotating block 72 to make the fixed plate 73 on the outside of the new template 4 move toward each other and contact the new template 4, and fix its position, so as to complete the replacement of the template 4. In this process, the movement of the fixed plate 73 is stable through the limit rod 2 74.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A cold extrusion forming die for an aluminum alloy profile, comprising a support frame (1), characterized in that: The inner surface of the support frame (1) is fixedly connected to a support plate (2), the upper surface of the support plate (2) is symmetrically fixedly connected to a plurality of positioning rods (3), the outer surfaces of the four positioning rods (3) are plugged with templates (4), and the two templates (4) are in contact with the support plate (2), the outer surface of the support frame (1) is fixedly connected to an extrusion mechanism (5), the inner surface of the support frame (1) is rotatably connected to a blocking mechanism (6), and the blocking mechanism (6) is slidably connected to the support plate (2), the inner surface of the support frame (1) is rotatably connected to a fixing mechanism (7), and the two templates (4) are in contact with the fixing mechanism (7), and a collection box (8) is placed on the outer surface of the support frame (1) below the support plate (2).
2. The cold extrusion forming die for aluminum alloy profile according to claim 1, characterized in that: A controller (9) is fixedly connected to the upper surface of the support frame (1).
3. The cold extrusion forming die for aluminum alloy profile according to claim 2, characterized in that: A label (10) is bonded to the upper surface of the support frame (1) on one side of the controller (9).
4. The cold extrusion forming die for aluminum alloy profile according to claim 3, characterized in that: The extrusion mechanism (5) comprises a hydraulic cylinder (51) fixedly connected to the outer surface of the support frame (1); the output end of the hydraulic cylinder (51) is fixedly connected to a lifting plate (52); the lifting plate (52) is slidably connected to the support frame (1); and two extrusion cutters (53) are symmetrically fixedly connected to the lower surface of the lifting plate (52).
5. The cold extrusion forming die for aluminum alloy profile according to claim 4, characterized in that: The blocking mechanism (6) comprises two reciprocating screws (61) symmetrically rotatably connected to the inner surface of the support frame (1), and the two reciprocating screws (61) are fixedly connected, the outer surface of the reciprocating screw (61) is threadedly connected to a blocking plate (62), the two blocking plates (62) are both slidably connected to the support plate (2), the inner surfaces of the two blocking plates (62) are slidably connected to a limit rod 1 (63), the limit rod 1 (63) is fixedly connected to the support frame (1), one end of the reciprocating screw (61) is fixedly connected to a one-way gear (64), the outer surface of the one-way gear (64) is meshingly connected to a rack (65), the two racks (65) are both slidably connected to the support frame (1), and the two racks (65) are both fixedly connected to the lifting plate (52).
6. The cold extrusion forming die for aluminum alloy profile according to claim 5, characterized in that: The thread grooves of the two reciprocating screw rods (61) are arranged in opposite directions.
7. The cold extrusion forming die for aluminum alloy profile according to claim 1, characterized in that: The fixing mechanism (7) comprises two bidirectional screw rods (71) symmetrically rotatably connected to the inner surface of the support frame (1), and the two bidirectional screw rods (71) are fixedly connected, one end of one of the bidirectional screw rods (71) is fixedly connected to a rotating block (72), the outer surface of the bidirectional screw rod (71) is symmetrically threadedly connected to two fixing plates (73), both of the two fixing plates (73) are in contact with the template (4), and the inner surfaces of the four fixing plates (73) are slidably connected to a second limiting rod (74), and the second limiting rod (74) is fixedly connected to the support frame (1).
8. The cold extrusion forming die for aluminum alloy profile according to claim 7, characterized in that: The outer surface of the rotating block (72) is provided with anti-slip grooves.