Automobile door frame sawing machine equipment

By designing a car door frame sawing machine equipment including machine body, clamping tooling and sawing machine head, the problem of large labor force and low degree of automation in existing equipment is solved, and a low-cost and high-efficiency production process is achieved.

CN222725606UActive Publication Date: 2025-04-08NINGBO CHUANGJIE AUTOMATION CO LTD
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Patent Information

Application Number
CN202420649012.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-04-08
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing automotive door frame sawing machine equipment has a large operating labor force and a low degree of automation, resulting in high production costs.

Method used

A kind of automobile door frame sawing machine equipment is designed, including the machine body, clamping tooling and sawing head. The machine body adopts a bevel structure with the front end tilted downward, and is equipped with two sawing heads and clamping tooling. The sawing head achieves smooth downward movement and sawing action of the sawing head through the servo motor and the slide rail base.

Benefits of technology

It achieves low manufacturing costs, easy use, improved production efficiency and reduced labor costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222725606U_ABST
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Abstract

The utility model relates to a car door frame sawing machine, comprising a machine body, a clamping tool and a sawing head. The upper end of the machine body adopts an inclined surface structure with the front end tilted downward, two sawing heads are symmetrically installed on the upper part of the inclined surface structure of the machine body, a clamping tool is installed in the middle of the inclined surface structure of the machine body, and a waste discharge port is installed below the clamping tool. The utility model has the characteristics of low manufacturing cost, simple use, improved production efficiency, reduced labor cost, etc.
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Description

Technical Field

[0001] The utility model relates to the technical field of sawing machines, in particular to a sawing machine device for an automobile door frame. Background Art

[0002] A conventional automobile door frame sawing machine usually installs the automobile door frame on a clamping fixture, then places the entire fixture at the sawing edge of the sawing device, and then manually pushes the sawing head of the sawing device so that the sawing edge can be sawed along the sawing edge of the clamping fixture. Each sawing operation requires sawing both ends of the door frame to achieve a complete product. This method requires a lot of labor for operation. In order to improve the degree of automation and reduce production costs, a new sawing device needs to be designed. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide an automobile door frame sawing machine equipment, which has the characteristics of low manufacturing cost, easy use, improved production efficiency, reduced labor cost, etc.

[0004] The utility model solves the technical problem by adopting a technical solution: providing an automobile door frame sawing machine device, comprising a machine body, a clamping tool and a sawing head, wherein the upper end of the machine body adopts an inclined surface structure with the front end inclined downward, two sawing heads are symmetrically installed on the upper part of the inclined surface structure of the machine body, a clamping tool is installed in the middle part of the inclined surface structure of the machine body, and a waste discharge port is installed below the clamping tool;

[0005] The sawing machine head includes a sawing base, a slide rail base and a servo motor mounting seat. The front part of the sawing base adopts a vertical plane structure. A slide rail base with a hollow middle part and arranged vertically is installed on the vertical plane structure of the sawing base. A servo motor with a main shaft facing downward is installed on the upper end of the slide rail base. A transmission screw is installed on the main shaft of the servo motor, and the transmission screw is located in the hollow position of the slide rail base. A sawing head base is installed on the front side of the slide rail base for up and down movement, and a linkage block connected to the transmission screw is provided on the sawing head base.

[0006] In this technical solution, a sawing base is provided to facilitate the docking of the sawing head with the machine body, and a servo motor mounting seat is provided to facilitate the installation of the servo motor. A slide rail base is installed to facilitate the up and down movement of the sawing head base, while ensuring that the sawing head base can move downward smoothly.

[0007] As a supplement to the present technical solution, a sawing head mounting seat is installed on the front side of the sawing head base, a sawing motor is installed on the upper end of the sawing head mounting seat, a sawing spindle is horizontally installed on the sawing head mounting seat, a saw blade is installed on one end of the sawing spindle, a transmission wheel is installed on the other end of the sawing spindle, and the spindle of the sawing motor is connected to the transmission wheel through a conveyor belt.

[0008] In the technical solution, a sawing motor is installed to drive the sawing spindle to rotate, and a sawing spindle is installed to drive the saw blade to rotate, thereby realizing the sawing action.

[0009] As a supplement to the present technical solution, a transmission part protection shell covering the transmission wheel and the main shaft of the sawing motor is installed on one side of the sawing head mounting seat, and a saw blade protection shell covering the saw blade is installed on the other side of the sawing head mounting seat.

[0010] In this technical solution, a transmission part protection shell is installed to protect the transmission wheel and the main shaft, and a saw blade protection shell is installed to facilitate the protection of the saw blade.

[0011] As a supplement to the present technical solution, a docking platform is installed at the bottom of the sawing base, a horizontal straight groove is provided at the bottom of the docking platform, a limiting protrusion that is inserted into the horizontal straight groove is installed on the inclined structure of the machine body, a screw mounting seat is installed on the inclined structure of the machine body, and an adjusting screw with one end connected to the docking platform is installed on the screw mounting seat.

[0012] A transverse straight groove is provided to facilitate the insertion of the limiting protrusion, so that the limiting protrusion can play a guiding role, and at the same time, the adjusting screw is used to drive the sawing base to move horizontally.

[0013] As a supplement to the technical solution, a guiding slope is installed at the upper opening of the waste discharge outlet, and a waste collection trolley is arranged below the lower opening of the waste discharge outlet.

[0014] As a supplement to the technical solution, universal wheels are installed at the four corners of the lower end surface of the machine body, a control platform is installed in the middle of the front side of the machine body, and a display screen assembly is installed in the middle of the inclined structure of the machine body.

[0015] As a supplement to the present technical solution, the clamping tooling includes a tooling base plate, a clamping base plate, and a clamping seat. Two clamping base plates are symmetrically installed on the tooling base plate, a clamping seat is installed on the clamping base plate, a clamping block is installed on the upper end of the clamping seat, a clamping slider that moves up and down is installed on the lower side of the clamping block, a clamping cylinder is installed on the lower part of the clamping seat, and the main shaft of the clamping cylinder is connected to the clamping slider.

[0016] Beneficial effects: The utility model relates to an automobile door frame sawing machine equipment, which provides a sawing base to facilitate the docking of the sawing head with the machine body, and provides a servo motor mounting seat to facilitate the installation of the servo motor. The slide rail base is installed to facilitate the up and down movement of the sawing head base, while ensuring that the sawing head base can move down smoothly. The utility model has the characteristics of low manufacturing cost, easy use, improved production efficiency, and reduced labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural view of the utility model;

[0018] Figure 2 This is a structural view of the clamping tool described in the utility model;

[0019] Figure 3 It is a left side view of the sawing machine head described in the utility model;

[0020] Figure 4 This is a front view of the sawing machine head described in the utility model;

[0021] Figure 5 It is a right side view of the sawing machine head described in the utility model;

[0022] Figure 6 It is a rear view of the sawing machine head described in the utility model.

[0023] Numbers in the figure: 1. Machine body; 2. Universal wheel; 3. Waste discharge port; 4. Guide ramp; 5. Control platform; 6. Waste collection trolley; 7. Display screen assembly; 8. Sawing head; 9. Clamping tool; 10. Tool base; 11. Clamping base; 12. Clamping seat; 13. Clamping block; 14. Clamping slide; 15. Clamping cylinder; 16. Sawing base; 17. Servo motor mounting seat; 18. Servo motor; 19. Slide rail base; 20. Sawing head base; 21. Sawing head mounting seat; 22. Sawing motor; 23. Sawing spindle; 24. Transmission part protective shell; 25. Saw blade; 26. Saw blade protective shell; 27. Limiting protrusion; 28. Adjusting screw; 29. ​​Screw mounting seat; 30. Horizontal straight groove; 31. Docking platform. DETAILED DESCRIPTION

[0024] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.

[0025] The embodiment of the utility model relates to a car door frame sawing machine device, such as Figure 1 As shown in FIG. 6 , the machine body 1 includes a machine body 1, a clamping fixture 9 and a sawing head 8. The upper end of the machine body 1 adopts an inclined surface structure with the front end tilted downward. Two sawing heads 8 are symmetrically installed on the upper part of the inclined surface structure of the machine body 1. The clamping fixture 9 is installed in the middle part of the inclined surface structure of the machine body 1. A waste discharge port 3 is installed below the clamping fixture 9.

[0026] The sawing machine head 8 includes a sawing base 16, a slide rail base 19 and a servo motor mounting seat 17. The front part of the sawing base 16 adopts a vertical plane structure. A slide rail base 19 with a hollow middle part and vertically arranged is installed on the vertical plane structure of the sawing base 16. A servo motor 18 with a main shaft facing downward is installed on the upper end of the slide rail base 19. A transmission screw is installed on the main shaft of the servo motor 18, and the transmission screw is located in the hollow position of the slide rail base 19. A sawing head base 20 is installed on the front side of the slide rail base 19 for up and down movement, and a linkage block connected to the transmission screw is provided on the sawing head base 20.

[0027] In the present technical solution, a sawing base 16 is provided to facilitate the docking of the sawing head 8 with the machine body 1, and a servo motor mounting seat 17 is provided to facilitate the installation of the servo motor 18. A slide rail base 19 is installed to facilitate the up and down movement of the sawing head base 20, while ensuring that the sawing head base 20 can move downward smoothly.

[0028] As a supplement to the present technical solution, a sawing head mounting seat 21 is installed on the front side of the sawing head base 20, a sawing motor 22 is installed on the upper end of the sawing head mounting seat 21, a sawing spindle 23 is horizontally installed on the sawing head mounting seat 21, a saw blade 25 is installed on one end of the sawing spindle 23, a transmission wheel is installed on the other end of the sawing spindle 23, and the spindle of the sawing motor 22 is connected to the transmission wheel through a conveyor belt.

[0029] In the present technical solution, a sawing motor 22 is installed to drive a sawing spindle 23 to rotate, and a sawing spindle 23 is installed to drive a saw blade 25 to rotate, thereby realizing a sawing action.

[0030] As a supplement to the present technical solution, a transmission part protective shell 24 covering the transmission wheel and the main shaft of the sawing motor 22 is installed on one side of the sawing head mounting seat 21, and a saw blade protective shell 26 covering the saw blade 25 is installed on the other side of the sawing head mounting seat 21.

[0031] In the present technical solution, a transmission protection shell 24 is installed to protect the transmission wheel and the main shaft, and a saw blade protection shell 26 is installed to conveniently protect the saw blade.

[0032] As a supplement to the present technical solution, a docking platform 31 is installed at the bottom of the sawing base 16, and a horizontal straight groove 30 is provided at the bottom of the docking platform 31. A limiting protrusion 27 that is inserted into the horizontal straight groove 30 is installed on the inclined structure of the machine body 1, and a screw mounting seat 29 is installed on the inclined structure of the machine body 1, and an adjusting screw 28 with one end connected to the docking platform 31 is installed on the screw mounting seat 29.

[0033] The transverse straight groove 30 is provided to facilitate the insertion of the limiting protrusion 27 so that the limiting protrusion 27 can play a guiding role. At the same time, the adjusting screw rod 28 is used to drive the sawing base 16 to move horizontally.

[0034] As a supplement to the present technical solution, a guiding slope 4 is installed at the upper opening of the waste discharge outlet 3 , and a waste collection trolley 6 is arranged below the lower opening of the waste discharge outlet 3 .

[0035] As a supplement to the present technical solution, universal wheels 2 are installed at the four corners of the lower end surface of the machine body 1, a control platform 5 is installed in the middle of the front side of the machine body 1, and a display screen assembly 7 is installed in the middle of the inclined structure of the machine body 1.

[0036] As a supplement to the present technical solution, the clamping tool 9 includes a tooling base plate 10, a clamping base plate 11, and a clamping seat 12. Two clamping base plates 11 are symmetrically installed on the tooling base plate 10, and a clamping seat 12 is installed on the clamping base plate 11. A clamping block 13 is installed on the upper end of the clamping seat 12, and a clamping slider 14 that moves up and down is installed on the lower side of the clamping block 13. A clamping cylinder 15 is installed on the lower part of the clamping seat 12, and the main shaft of the clamping cylinder 15 is connected to the clamping slider 14.

[0037] Example

[0038] When sawing, first install the clamping tool 9 on the machine body 1, then place the product in the two clamping seats 12, then start the two clamping cylinders 15, the clamping cylinder 15 pushes the clamping slide 14, the clamping slide 14 fixes the product between the clamping block 13 and the clamping slide 14, then adjust the position of the sawing head 8, rotate the adjusting screw 28, the adjusting screw 28 moves horizontally with the docking platform 31, so that the sawing mouth and the sawing position of the sawing head 8 are aligned, then start the sawing head 8, the sawing motor 22 of the sawing head 8 rotates to drive the sawing spindle 23 to rotate, the sawing spindle 23 drives the saw blade 25 to rotate, then start the servo motor 18, the servo motor 18 drives the screw to rotate, the screw makes the sawing head base 20 move down, so that the saw blade 25 cuts the product, after completion, the servo motor 18 resets, so that the sawing head base 20 moves up, then release the clamping cylinder 15, replace the new product for the next processing.

[0039] The above is a detailed introduction to a car door frame sawing machine device provided by the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea; at the same time, for general technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A car door frame sawing machine, characterized in that: The machine comprises a machine body (1), a clamping fixture (9) and a sawing head (8), wherein the upper end of the machine body (1) adopts an inclined surface structure with the front end inclined downward, two sawing heads (8) are symmetrically mounted on the upper part of the inclined surface structure of the machine body (1), a clamping fixture (9) is mounted in the middle part of the inclined surface structure of the machine body (1), and a waste discharge port (3) is mounted below the clamping fixture (9); The sawing machine head (8) comprises a sawing base (16), a slide rail base (19) and a servo motor mounting seat (17); the front part of the sawing base (16) adopts a vertical plane structure; a slide rail base (19) which is hollow in the middle and arranged vertically is installed on the vertical plane structure of the sawing base (16); a servo motor (18) with a main shaft facing downward is installed on the upper end of the slide rail base (19); a transmission screw is installed on the main shaft of the servo motor (18); the transmission screw is located in the hollow position of the slide rail base (19); a sawing head base (20) is installed on the front side of the slide rail base (19) so as to move up and down; and a linkage block connected to the transmission screw is arranged on the sawing head base (20).

2. The automobile door frame sawing machine according to claim 1, characterized in that: A sawing head mounting seat (21) is installed on the front side of the sawing head base (20), a sawing motor (22) is installed on the upper end of the sawing head mounting seat (21), a sawing spindle (23) is installed horizontally on the sawing head mounting seat (21), a saw blade (25) is installed on one end of the sawing spindle (23), a transmission wheel is installed on the other end of the sawing spindle (23), and the spindle of the sawing motor (22) is connected to the transmission wheel through a conveyor belt.

3. The automobile door frame sawing machine according to claim 2, characterized in that: A transmission part protection shell (24) covering the transmission wheel and the main shaft of the sawing motor (22) is installed on one side of the sawing head mounting seat (21), and a saw blade protection shell (26) covering the saw blade (25) is installed on the other side of the sawing head mounting seat (21).

4. The automobile door frame sawing machine according to claim 1, characterized in that: A docking platform (31) is installed at the bottom of the sawing base (16), a horizontal straight groove (30) is arranged at the bottom of the docking platform (31), a limiting protrusion (27) that is inserted into the horizontal straight groove (30) is installed on the inclined surface structure of the machine body (1), a screw mounting seat (29) is installed on the inclined surface structure of the machine body (1), and an adjusting screw (28) with one end connected to the docking platform (31) is installed on the screw mounting seat (29).

5. The automobile door frame sawing machine according to claim 1, characterized in that: A guiding slope (4) is installed at the upper opening of the waste discharge outlet (3), and a waste collection trolley (6) is arranged below the lower opening of the waste discharge outlet (3).

6. The automobile door frame sawing machine according to claim 1, characterized in that: Universal wheels (2) are installed at the four corners of the lower end surface of the machine body (1), a control platform (5) is installed in the middle of the front side of the machine body (1), and a display screen assembly (7) is installed in the middle of the inclined structure of the machine body (1).

7. The automobile door frame sawing machine according to claim 1, characterized in that: The clamping tool (9) comprises a tooling base plate (10), a clamping base plate (11), and a clamping seat (12); two clamping base plates (11) are symmetrically mounted on the tooling base plate (10); a clamping seat (12) is mounted on the clamping base plate (11); a clamping block (13) is mounted on the upper end of the clamping seat (12); a clamping slide (14) that moves up and down is mounted on the lower side of the clamping block (13); a clamping cylinder (15) is mounted on the lower part of the clamping seat (12); and the main shaft of the clamping cylinder (15) is butt-jointed with the clamping slide (14).