A clamping mechanism for a ball valve

By designing a ball valve clamping mechanism including a base, a positioning base and a movable base, the problem of cumbersome clamping limit disassembly and assembly in the prior art during the processing of ball valves is solved, and the rapid support and disassembly of the ball valve body is realized, and the processing efficiency is improved.

CN222725924UActive Publication Date: 2025-04-08YANCHENG HAITONG RAILWAY PARTS
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Patent Information

Application Number
CN202421290870.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-04-08
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The clamping limit disassembly and assemble the existing ball valves during processing is more cumbersome, resulting in low overall processing and assembly efficiency.

Method used

A clamping mechanism of a ball valve is designed, including a base, a positioning base and a movable base. Through the combined setting between the movable base and a positioning base, the ball valve body is quickly supported and disassembled and assembled.

Benefits of technology

This clamping mechanism can quickly realize the initial limit and horizontal alignment of the ball valve body, ensure the rapid and precise locking and fixing of the positioning base part, and greatly improve the clamping and disassembly efficiency during processing.

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    Figure CN222725924U_ABST
Patent Text Reader

Abstract

The utility model discloses a clamping mechanism for a ball valve, which is used in the field of valve processing and solves the technical problem of complicated clamping, limiting and disassembling in the existing valve processing and production process. The key points of its technical solution are that it includes a base and is characterized in that: a clamping assembly is provided on the base, and the clamping assembly includes a positioning base fixed to the base and a movable base movably connected to the base, and an auxiliary guide rail groove for sliding the movable base is provided on the base located on one side of the positioning base, and the movable base includes a sliding block seat that slides with the auxiliary guide rail groove, and the side of the sliding block seat away from the positioning base is rotatably connected to a limiting block, a ball valve clamping block is provided on the limiting block, a valve body positioning groove is provided in the middle of the ball valve clamping block, a clamping support block is provided on the sliding block seat, and a clamping arc groove is provided in the middle of the clamping support block, which has the technical effect of improving the convenient and efficient clamping and disassembling process in the valve processing process.
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Description

Technical Field

[0001] The utility model relates to the field of valve body processing, in particular to a clamping mechanism of a ball valve. Background Art

[0002] The ball valve is driven by the valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control. The hard-sealed V-type ball valve has a strong shear force between the V-type ball core and the metal valve seat with hard alloy cladding. It is particularly suitable for media containing fibers, tiny solid particles, etc. The multi-way ball valve can not only flexibly control the confluence, diversion and flow direction switching of the medium in the pipeline, but also close any channel to connect the other two channels.

[0003] During the processing and production of ball valves, especially during the assembly of the valve stem, sealing door, etc. inside the valve body, the valve body needs to be fixed and clamped to ensure that the valve body accessories can be assembled in a stable state. However, the disassembly and assembly of the clamping limit in the existing valve body processing process is relatively cumbersome, resulting in low efficiency of the overall processing and assembly. Utility Model Content

[0004] The utility model aims to provide a ball valve clamping mechanism, which has the advantage of being able to improve the convenience and efficiency of the ball valve clamping and limiting process.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions: a clamping mechanism for a ball valve, including a base, characterized in that: a clamping assembly is provided on the base, the clamping assembly includes a positioning base fixed to the base and a movable base movably connected to the base, an auxiliary guide rail groove for sliding the movable base is provided on the base located on one side of the positioning base, the movable base includes a slider seat slidingly matched with the auxiliary guide rail groove, the slider seat is rotatably connected to a limiting block on a side away from the positioning base, a ball valve clamping block is provided on the limiting block, a valve body positioning groove is provided in the middle of the ball valve clamping block, and a valve body positioning groove is provided on the slider seat A clamping support block is provided, a clamping arc groove is provided in the middle of the clamping support block, the positioning base comprises a locking block fixed to the base, a sleeve ring block movably connected to the locking block and a threaded block threadedly connected to the locking block, an adjusting thread groove for threaded connection of the threaded block is provided in the middle of the locking block, a valve body screw block is provided at the end of the threaded block, a ball valve sleeve groove is provided in the middle of the sleeve ring block, a movable slot for the sleeve ring block to be inserted is provided on the locking block, a sleeve hole is provided at one end of the sleeve ring block inserted into the movable slot, locking holes matching the sleeve holes are provided on the groove walls on both sides of the movable slot, and a plug-in rod is passed through the locking hole.

[0006] Furthermore: the ball valve clamp is slidably connected to the limit platform block, the limit platform block is provided with a mounting slot, and the ball valve clamp is provided with a mounting block that cooperates with the mounting slot.

[0007] Further: a knob block is provided at one end of the threaded block away from the valve body screw block, and a force-applying torsion rod is provided on the knob block.

[0008] Furthermore: an auxiliary limiting block is also provided on one end of the threaded block close to the force-applying torsion rod.

[0009] Furthermore: an anti-slip pad is provided at the bottom of the clamping arc groove.

[0010] Further: an elastic pad is provided on the side of the limit block away from the ball valve clamping block.

[0011] In summary, the utility model has the following beneficial effects:

[0012] 1. Through the combination setting between the movable base and the positioning base, the support and disassembly of the ball valve body during the processing can be quickly realized. The processing personnel use the movable base to initially limit and horizontally align the ball valve body, which ensures the rapid and accurate locking and fixing of the positioning base part, realizes the synchronous and coordinated operation during the clamping and limiting process of the valve body, and greatly improves the clamping and disassembly efficiency during the processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a cross-sectional schematic diagram for showing the clamping mechanism in the embodiment;

[0014] Figure 2 It is a schematic diagram for showing the structure of the valve body positioning groove and the ball valve clamp in the embodiment.

[0015] : 1. base; 2. auxiliary guide groove; 3. slider seat; 4. limit platform block; 5. ball valve clamp block; 6. valve body positioning groove; 7. clamping support block; 8. clamping arc groove; 9. locking block; 10. sleeve ring block; 11. thread block; 12. adjustment thread groove; 13. valve body screw block; 14. ball valve sleeve groove; 15. movable slot; 16. sleeve hole; 17. locking hole; 18. plug-in rod; 19. installation slot; 20. installation card block; 21. knob block; 22. force torsion rod; 23. auxiliary limit block; 24. anti-slip pad; 25. elastic pad. DETAILED DESCRIPTION

[0016] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0017] Embodiment: A ball valve clamping mechanism, such as Figure 1 and Figure 2As shown, it includes a base 1, on which a clamping assembly is provided. The clamping assembly includes a positioning base fixed to the base 1 and a movable base movably connected to the base 1. An auxiliary guide rail groove 2 for the movable base to slide is provided on the base 1 located on one side of the positioning base. By relying on the sliding movement of the positioning base and the movable base, convenient clamping and limiting operations can be achieved during the assembly process of the ball valve.

[0018] The movable base includes a slider seat 3 that slides with the auxiliary guide rail groove 2. The slider seat 3 is rotatably connected to the limiting block 4 on the side away from the positioning base. The limiting block 4 maintains a horizontal synchronization state with the slider seat 3 before clamping. A ball valve clamp 5 is provided on the limiting block 4. A valve body positioning groove 6 is provided in the middle of the ball valve clamp 5. When the processing personnel need to assemble and process the ball valve body, they first engage the end of the ball valve body with the valve body positioning groove 6. After the engagement is completed, the limiting block 4 can be flipped to a vertical state; a clamping support block 7 is provided on the slider seat 3. A clamping arc groove 8 is provided in the middle of the clamping support block 7. After the flipping, the limiting block 4 drives the ball valve body from a vertical state to a horizontal state and is buckled with the clamping arc groove 8. The clamping support block 7 realizes a stable support and limit for the ball valve body. An anti-slip pad 24 is provided at the bottom of the clamping arc groove 8, which improves the stable fit between the valve body and the clamping arc groove 8 and reduces the occurrence of active conditions.

[0019] After completing the clamping and limiting cooperation between the valve body and the limiting platform block 4, the processing personnel horizontally slide the slider seat 3 and the valve body as a whole, so that the other end of the ball valve body can quickly achieve calibration clamping and positioning with the positioning base. The positioning base includes a locking block 9 fixed to the base 1, a sleeve ring block 10 movably connected to the locking block 9, and a threaded block 11 threadedly connected to the locking block 9. The middle part of the sleeve ring block 10 is provided with a ball valve sleeve groove 14. As the ball valve body slides horizontally as a whole, the end of the ball valve body is first connected to the ball valve sleeve groove 14. The processing personnel continue to push horizontally until the end of the valve body is fully engaged with the ball valve sleeve groove 14; an adjusting thread groove 12 for threading the thread block 11 is provided in the middle part of the locking block 9, and a valve body screw block 13 is provided at the end of the thread block 11. The valve body screw block 13 and the threaded cavity at the end of the ball valve body can be quickly screwed together. The processing personnel can synchronously operate the rotation of the thread block 11 during the horizontal alignment and feeding process to achieve the spiral locking and limiting of the thread block 11 and the valve body. A knob block 21 is provided at one end of the thread block 11 away from the valve body screw block 13, and a force torsion rod 22 is provided on the knob block 21, which helps to improve the convenience of the processing personnel in the process of synchronous and rapid operation with both hands. The right hand realizes the horizontal feeding of the slider seat 3, and the left hand quickly realizes the rotation and locking of the spiral, and finally completes the clamping and positioning of the ball valve body, ensuring the reliable valve body state of the subsequent processing and assembly process of the valve body. An auxiliary limit block 23 is also provided on the end of the thread block 11 close to the force torsion rod 22, which facilitates the processing personnel to perform the horizontal feeding distance of the thread block 11 part according to the actual specifications of the valve body, and reduces the damage to the valve body structure caused by possible over-tightening.

[0020] Considering that the clamping mechanism, especially the matching clearance of the contact part with the ball valve body, may be worn out after long-term disassembly and assembly, the locking block 9 of the clamping mechanism is provided with an active slot 15 for the sleeve ring block 10 to be inserted into. After long-term use, the processing personnel can realize convenient disassembly, maintenance and replacement. A sleeve hole 16 is provided at one end of the sleeve ring block 10 inserted into the active slot 15, and the groove walls on both sides of the active slot 15 are provided with locking holes 17 matching with the sleeve hole 16. A plug-in rod 18 is inserted into the locking hole 17. The processing personnel only need to The movable disassembly and assembly of the sleeve ring block 10 can be achieved by plugging and pulling out the plug-in rod 18, which ensures stability and reliability during use; at the same time, the ball valve clamp 5 is slidingly connected to the limit block 4, and the limit block 4 is provided with an installation slot 19, and the ball valve clamp 5 is provided with an installation block 20 that cooperates with the installation slot 19. The ball valve clamp 5 is plugged and installed with the limit block 4, which ensures the stable clamping and limiting performance of the ball valve clamp 5, and significantly improves the convenience of disassembly and assembly and maintenance of the end of the ball valve clamp 5.

[0021] After the valve body is processed after the clamping limit, the processing personnel can rotate the threaded block 11 to unscrew the valve body screw block 13, release the clamping limit of the ball valve body, and simultaneously slide the slider seat 3 to the side away from the positioning base, and flip the ball valve body and the limit block 4 to a horizontal state, so that the processing personnel can lift up and partially remove the valve body processing parts from the ball valve clamp 5. An elastic pad 25 is provided on the side of the limit block 4 away from the ball valve clamp 5, which can provide buffering protection for the limit block 4 after it is flipped, thereby reducing the impact between the limit block 4 and the base 1 on the smoothness of disassembly and assembly of the ball valve body.

[0022] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A ball valve clamping mechanism, comprising a base (1), characterized in that: The base (1) is provided with a clamping assembly, and the clamping assembly includes a positioning base fixed to the base (1) and a movable base movably connected to the base (1); the base (1) located on one side of the positioning base is provided with an auxiliary guide rail groove (2) for the movable base to slide; the movable base includes a slider seat (3) slidably matched with the auxiliary guide rail groove (2); the slider seat (3) is rotatably connected to a limiting block (4) away from the positioning base; the limiting block (4) is provided with a ball valve clamp (5); the middle part of the ball valve clamp (5) is provided with a valve body positioning groove (6); the slider seat (3) is provided with a clamping support block (7); the middle part of the clamping support block (7) is provided with a clamping arc groove (8); the positioning base includes a locking member fixed to the base (1); A block (9), a sleeve ring block (10) movably connected to the locking block (9), and a threaded block (11) threadedly connected to the locking block (9); the locking block (9) is provided with an adjusting thread groove (12) in the middle for threading the threaded block (11); a valve body screw block (13) is provided at the end of the threaded block (11); a ball valve sleeve groove (14) is provided in the middle of the sleeve ring block (10); a movable slot (15) for inserting the sleeve ring block (10) is provided on the locking block (9); a sleeve hole (16) is provided at one end of the sleeve ring block (10) inserted into the movable slot (15); locking holes (17) matching the sleeve holes (16) are provided on the groove walls on both sides of the movable slot (15); and a plug-in rod (18) is inserted into the locking hole (17).

2. The ball valve clamping mechanism according to claim 1, characterized in that: The ball valve clamp (5) is slidably connected to the limit platform (4); the limit platform (4) is provided with a mounting slot (19); and the ball valve clamp (5) is provided with a mounting clamp (20) that matches the mounting slot (19).

3. The ball valve clamping mechanism according to claim 1 is characterized in that: A knob block (21) is provided at one end of the threaded block (11) away from the valve body screw block (13), and a force-applying torsion rod (22) is provided on the knob block (21).

4. The ball valve clamping mechanism according to claim 1, characterized in that: An auxiliary limiting block (23) is also provided on one end of the threaded block (11) close to the force-applying torsion rod (22).

5. The ball valve clamping mechanism according to claim 1, characterized in that: The bottom of the clamping arc groove (8) is provided with an anti-slip pad (24).

6. The ball valve clamping mechanism according to claim 1, characterized in that: An elastic cushion block (25) is provided on the side of the position limiting block (4) away from the ball valve clamp block (5).