Ram anti-collision device for inner cavity processing

By designing a sliding pillow anti-collision device for inner cavity processing and using the driving system for stopping the sliding pillow, the problem of sliding pillow impacting the cavity wall during the inner cavity of the workpiece is solved, and the protection of the workpiece and sliding pillow and the stability of the processing process is achieved.

CN222726030UActive Publication Date: 2025-04-08HUBEI JIANGSHAN HUAKE DIGITAL EQUIP TECH
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Patent Information

Application Number
CN202421409848.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-08
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

When the existing sliding pillow boring and milling power head is processed in the inner cavity of the workpiece, the tail of the sliding pillow is prone to impact the cavity wall of the inner cavity of the workpiece, resulting in damage to the workpiece and the sliding pillow.

Method used

A sliding pillow anti-collision device for internal cavity processing is designed, including a mounting plate, a guide sleeve, a sliding pin, a sliding plate, a metal sensor and a monitoring assembly. By monitoring the assembly design, the drive system will stop operating to avoid impact when the sliding pillow is about to come into contact with the cavity wall of the workpiece cavity.

Benefits of technology

It effectively prevents the sliding pillow from colliding with the cavity wall of the workpiece cavity, protects the workpiece and sliding pillow, ensures the stability of the processing process, and avoids the incorrect activation of the metal sensor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ram anti-collision device for inner cavity processing, including a mounting plate and a guide sleeve, wherein the guide sleeve is fixedly arranged on the left and right sides of the mounting plate, a sliding pin is slidably connected inside the guide sleeve, and a slide plate is fixedly arranged at the bottom of the sliding pin. The utility model is designed with a monitoring function, and when the ram is about to contact the cavity wall of the inner cavity of the workpiece, the driving system of the ram can be stopped to avoid the collision between the ram and the cavity wall of the inner cavity of the workpiece. It can be seen that by using the device in the present application, the workpiece and the ram are protected. By the design of the partition function, when the slide plate contacts the cavity wall of the inner cavity of the workpiece, the monitoring component in the present application can simultaneously control the blocking plate to block the monitoring end of the metal sensor, so as to avoid the metal sensor from mistakenly detecting the metal parts in the device and causing the metal sensor to be mistakenly activated, thereby ensuring the stability of the metal sensor control drive system device.
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Description

Technical Field

[0001] The utility model relates to the technical field of anti-collision devices, in particular to a ram anti-collision device for inner cavity processing. Background Art

[0002] There are two methods for processing the inner cavity step surface of a large workpiece. The first method is to use a large gantry milling machine, with the workpiece placed on a workbench and the ram inserted into the inner cavity of the workpiece for processing. The second method is to place the machine tool inside the workpiece and move it completely within the space inside the workpiece. After searching the publication number "CN115815659B", its patent name is: a ram type boring and milling power head. If the device in the public document is set inside the workpiece for use, the tail of the ram will hit the cavity wall of the workpiece cavity, causing damage to the workpiece and the ram. Based on this, the utility model designs a ram anti-collision device for inner cavity processing to solve the above problem. Utility Model Content

[0003] The purpose of the utility model is to provide a ram anti-collision device for inner cavity processing to solve the problems raised by the above-mentioned background technology.

[0004] The cam is secured to the bottom of the guide rail and is secured on a platform with a plurality of locking plates at the bottom.

[0005] Furthermore, the rotating pin is made of rubber, and the plurality of metal sensors and the plurality of rotating pins are designed to correspond to each other one by one.

[0006] Furthermore, the cross section of the bracket when viewed from the front is designed to be U-shaped, and the guide hole integrally provided at the bottom end of the bracket is designed to be a through hole.

[0007] Furthermore, a baffle plate made of rubber material is fixedly provided at the upper end of the interior of the bracket, and clearance holes are integrally provided at the upper and lower ends of the interior of the baffle plate from left to right.

[0008] Furthermore, the clearance hole is designed as a through hole, and the clearance hole, the metal sensor and the rotation pin are designed to correspond to each other one by one.

[0009] Furthermore, a cavity is integrally provided inside the baffle, and the interior of the cavity is in a state of communication with the interior of the relief hole.

[0010] Furthermore, a blocking plate is slidably connected inside the cavity, the blocking plate is made of rubber, a connecting block is fixedly provided on the left side of the bottom of the blocking plate, and the bottom of the connecting block is fixedly connected to the top of the sliding rod.

[0011] Furthermore, avoidance holes are integrally provided inside the blocking plate from left to right, the avoidance holes are through-holes, and the top-view cross-section of the avoidance holes is equal to the top-view cross-section of the give-way holes.

[0012] Furthermore, the mounting hole integrally arranged on the left side of the bottom end of the baffle is designed as a through hole, and the mounting hole is sleeved on the outside of the connecting block.

[0013] Furthermore, guide grooves are integrally provided on the left and right sides of the guide sleeve, and a slider is slidably connected inside the guide groove. The inner side of the slider is fixedly connected to the outer wall of the sliding pin, and a second spring is fixedly provided between the right side of the rack and the bracket.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model is designed with a monitoring function. When the slide is about to contact the wall of the inner cavity of the workpiece, the drive system of the slide can be stopped to avoid the slide and the wall of the inner cavity of the workpiece from colliding with each other. It can be seen that by using the device in this application, the workpiece and the slide are protected.

[0016] 2. The utility model adopts the design of the partition function. When the sliding plate contacts the cavity wall of the workpiece, the monitoring component in the present application can simultaneously control the blocking plate to block the monitoring end of the metal sensor, so as to avoid the metal sensor from mistakenly detecting the metal parts in the device and causing the metal sensor to be mistakenly activated, thereby ensuring the stability of the metal sensor control drive system device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1It is a front perspective view of the ram anti-collision device for inner cavity processing of the utility model;

[0019] Figure 2 A three-dimensional diagram of the internal structure of the ram anti-collision device for inner cavity processing of the utility model;

[0020] Figure 3 is a bottom-up stereogram of the bracket;

[0021] Figure 4 is a bottom-up perspective view of the baffle;

[0022] Figure 5 It is a bottom perspective view of the blocking plate.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1-mounting plate, 2-guide sleeve, 3-sliding pin, 4-slide plate, 5-first spring, 6-metal sensor, 7-first wedge block, 8-monitoring component, 801-bracket, 802-connecting pin, 803-rotating pin, 804-iron sheet, 805-gear, 806-slide rod, 807-second wedge block, 808-rack, 9-guide hole, 10-baffle, 11-allowance hole, 12-cavity, 13-blocking plate, 14-connecting block, 15-avoidance hole, 16-mounting hole, 17-guide groove, 18-slider, 19-second spring. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example 1

[0027] like Figure 1 , Figure 2 , Figure 3As shown, the device includes a mounting plate 1 and a guide sleeve 2. The guide sleeve 2 is fixedly arranged on the left and right sides of the mounting plate 1. A sliding pin 3 is slidably connected inside the guide sleeve 2. A slide plate 4 is fixedly arranged at the bottom of the slide pin 3. A first spring 5 is fixedly arranged between the top of the slide pin 3 and the guide sleeve 2. A plurality of metal sensors 6 are threadedly penetrated from left to right on the top of the mounting plate 1. A first wedge block 7 is fixedly arranged on the left side of the top of the slide plate 4. A monitoring component 8 is arranged at the bottom of the mounting plate 1. The monitoring component 8 includes a Bracket 801, a plurality of connecting pins 802 are connected from left to right at the lower end of the inner part of bracket 801, a rotating pin 803 is fixedly sleeved outside the connecting pin 802, an iron sheet 804 is fixedly provided on the top of the rotating pin 803, a gear 805 is fixedly sleeved on the outer rear end of the rotating pin 803, a sliding rod 806 is slidably connected at the lower left end of the inner part of bracket 801, a second wedge block 807 is fixedly provided at the lower left end of the outer wall of the sliding rod 806, and a rack 808 fixedly provided on the right side of the sliding rod 806 is meshed with the gear teeth of the gear 805.

[0028] The rotating pin 803 is made of rubber, and the plurality of metal sensors 6 and the plurality of rotating pins 803 are designed to correspond to each other one by one. First, the mounting plate 1 is connected to the tail end of the ram, and then the metal sensor 6 is connected to the drive system of the machine tool through a wire. When in use, the drive system of the machine tool controls the ram to drive the mounting plate 1 together with the slide plate 4 to move inside the inner cavity of the workpiece. In addition, the metal sensor 6 detects the iron sheet 804, so that the drive system of the machine tool is in a normal operating state. When the slide plate 4 contacts the cavity wall of the inner cavity, the slide plate 4 drives the sliding pin 3 to move along the direction of the mounting plate 1, and the first spring 5 is deformed. At the same time, the slide plate 4 drives the first wedge block 7 to squeeze the second wedge block 807 together with the slide bar 806 to drive the rack 808 to control the gear 805, the connecting pin 802 and the rotating pin 803 to rotate, so that the rotating pin 803 drives the iron sheet 804 and the monitoring end at the bottom of the metal sensor 6 to be in a misaligned state. When the metal sensor 6 does not detect the iron sheet 804, the drive system of the machine tool stops running to prevent the ram from hitting the cavity wall of the inner cavity of the workpiece.

[0029] Example 2

[0030] like Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, the front cross-section of the bracket 801 is U-shaped, the guide hole 9 integrally provided at the bottom end of the bracket 801 is a through hole, a baffle 10 made of rubber is fixed at the upper end of the bracket 801, and clearance holes 11 are integrally provided at the upper and lower ends of the baffle 10 from left to right, the clearance holes 11 are through holes, and the clearance holes 11 are in a one-to-one correspondence with the metal sensor 6 and the turn pin 803, a cavity 12 is integrally provided inside the baffle 10, the interior of the cavity 12 is in a connected design state with the interior of the clearance hole 11, a blocking plate 13 is slidably connected inside the cavity 12, the blocking plate 13 is made of rubber, and the bottom left side of the blocking plate 13 A connecting block 14 is fixedly provided, and the bottom of the connecting block 14 is fixedly connected to the top of the sliding rod 806. Avoidance holes 15 are integrally provided inside the blocking plate 13 from left to right. The avoidance holes 15 are through-holes, and the top cross-section of the avoidance holes 15 is equal to the top cross-section of the avoidance holes 11. The mounting hole 16 integrally provided on the left side of the bottom end of the baffle 10 is a through-hole, and the mounting hole 16 is sleeved on the outside of the connecting block 14. Guide grooves 17 are integrally provided on the left and right sides of the guide sleeve 2, and a slider 18 is slidably connected inside the guide groove 17. The inner side of the slider 18 is fixedly connected to the outer wall of the sliding pin 3. A second spring 19 is fixedly provided between the right side of the rack 808 and the bracket 801.

[0031] According to the operation method in Example 1, when the slide bar 806 drives the rack 808 to control the gear 805 to rotate, the slide bar 806 simultaneously drives the connecting block 14 and the blocking plate 13 to move to the right along the direction of the baffle 10, so that the blocking plate 13 puts the avoidance hole 15 and the clearance hole 11 in a mutually misaligned state, that is, the blocking plate 13 blocks the bottom of the metal sensor 6, preventing the metal sensor 6 from mistakenly detecting the rack 808 and being mistakenly turned on, thereby ensuring the stability of the metal sensor 6 controlling the machine tool drive system. In addition, the design of the slider 18 slidingly connected inside the guide groove 17 can prevent the first spring 5 from pushing the sliding pin 3 out of the guide sleeve 2 when it rebounds. When the rack 808 moves along the right side of the bracket 801, the second spring 19 is deformed, and the rack 808 together with the gear 805, the connecting pin 802, the rotating pin 803 and the iron sheet 804 can be reset by the rebound force of the second spring 19.

Claims

1. A ram anti-collision device for inner cavity processing, comprising a mounting plate (1) and a guide sleeve (2), characterized in that: The guide sleeve (2) is fixedly arranged on the left and right sides of the interior of the mounting plate (1); a sliding pin (3) is slidably connected inside the guide sleeve (2); a slide plate (4) is fixedly arranged at the bottom of the slide pin (3); a first spring (5) is fixedly arranged between the top of the slide pin (3) and the guide sleeve (2); a plurality of metal sensors (6) are threadedly penetrated from left to right at the top of the mounting plate (1); a first wedge block (7) is fixedly arranged on the left side of the top of the slide plate (4); a monitoring component (8) is arranged at the bottom of the mounting plate (1); the monitoring component (8) comprises a bracket (801) fixedly arranged at the bottom of the mounting plate (1) A plurality of connecting pins (802) are connected from left to right at the lower end of the interior of the bracket (801), a rotating pin (803) is fixedly sleeved outside the connecting pin (802), an iron sheet (804) is fixedly provided on the top of the rotating pin (803), a gear (805) is fixedly sleeved on the rear end of the rotating pin (803), a sliding rod (806) is slidably connected to the lower left end of the interior of the bracket (801), a second wedge block (807) is fixedly provided at the lower left end of the outer wall of the sliding rod (806), and a rack (808) fixedly provided on the right side of the sliding rod (806) is meshed with the gear teeth of the gear (805).

2. The ram anti-collision device for inner cavity processing according to claim 1, characterized in that: The rotating pin (803) is made of rubber, and the plurality of metal sensors (6) and the plurality of rotating pins (803) are designed to correspond to each other one by one.

3. The ram anti-collision device for inner cavity processing according to claim 1, characterized in that: The front cross-section of the bracket (801) is designed to be U-shaped, and the guide hole (9) integrally provided at the bottom end of the bracket (801) is designed to be a through hole.

4. The ram anti-collision device for inner cavity processing according to claim 1, characterized in that: A baffle plate (10) made of rubber material is fixedly arranged at the upper end of the bracket (801), and clearance holes (11) are integrally arranged at the upper and lower ends of the baffle plate (10) from left to right.

5. The ram anti-collision device for inner cavity processing according to claim 4, characterized in that: The clearance hole (11) is designed as a through hole, and the clearance hole (11) and the metal sensor (6) and the rotating pin (803) are designed to correspond to each other one by one.

6. The ram anti-collision device for inner cavity processing according to claim 4, characterized in that: A cavity (12) is integrally provided inside the baffle (10), and the interior of the cavity (12) is in a state of communication with the interior of the clearance hole (11).

7. The ram anti-collision device for inner cavity processing according to claim 6, characterized in that: A sealing plate (13) is slidably connected inside the cavity (12), and the sealing plate (13) is made of rubber. A connecting block (14) is fixedly provided on the left side of the bottom of the sealing plate (13), and the bottom of the connecting block (14) is fixedly connected to the top of the sliding rod (806).

8. The ram anti-collision device for inner cavity processing according to claim 7, characterized in that: The blocking plate (13) is provided with avoidance holes (15) from left to right. The avoidance holes (15) are through-holes. The cross-section of the avoidance holes (15) when viewed from above is equal to the cross-section of the clearance holes (11) when viewed from above.

9. The ram anti-collision device for inner cavity processing according to claim 4, characterized in that: The mounting hole (16) integrally arranged on the left side of the bottom end of the baffle (10) is designed as a through hole, and the mounting hole (16) is sleeved on the outside of the connecting block (14).

10. The ram anti-collision device for inner cavity processing according to claim 1, characterized in that: The guide sleeve (2) is integrally provided with guide grooves (17) on both left and right sides thereof, and a slider (18) is slidably connected inside the guide groove (17), the inner side of the slider (18) is fixedly connected to the outer wall of the sliding pin (3), and a second spring (19) is fixedly provided between the right side of the rack (808) and the bracket (801).

Citation Information

Patent Citations

  • A sliding ram type boring and milling power head

    CN115815659B