A single-process batch production line

Abstract

The utility model proposes a single-process batch production line, including a processing machine tool, a loading and unloading trolley is arranged on one side of the processing machine tool, the processing machine tool includes a casing, and a control panel is fixedly installed on the surface of the casing; in the utility model, the loading and unloading trolley runs continuously on a circular track, and the processing time of each machine tool matches the cycle time of the trolley, so as to realize continuous processing of workpieces, avoid downtime caused by waiting for loading and unloading, and improve the overall production efficiency, and the automated loading and unloading trolley reduces the dependence on manual operation and reduces the labor intensity of manual operation, and also reduces the errors and uncertainties caused by manual operation, and improves the stability and reliability of the production process, and through precise time coordination and automated material transmission, the loading and unloading trolley system can make full use of the processing time of each processing machine tool, avoid waste of resources, and improve the utilization rate of equipment and the overall capacity of the production line.

Description

Technical Field

[0001] The utility model relates to the technical field of production lines, in particular to a single-process batch production line. Background Art

[0002] Production line covers the design, manufacture and optimization of systems and equipment used to mass produce products. This field focuses on automation and mechanization technologies that transform raw materials into final products through assembly lines. On the production line, different processes are arranged in sequence, and each process is responsible for a specific task, thereby achieving an efficient, continuous and consistent production process. Production line technology is widely used in various manufacturing industries, including automotive, electronics, food processing and home appliances, to improve production efficiency, reduce human intervention, reduce production costs and ensure consistent product quality through automated equipment and control systems.

[0003] However, in the prior art, since the loading and unloading operations cannot perfectly match the processing time, the processing machine tool has downtime while waiting for loading and unloading, which reduces the overall production efficiency. This is specifically manifested in the following aspects: First, the loading and unloading time is not synchronized with the processing time. Usually, the operating time of the existing loading and unloading trolley does not match the processing time of the processing machine tool. This means that when the loading and unloading trolley arrives at the machine tool for loading or retrieving materials, the machine tool may not have completed the current processing task, or the processing task has been completed but the loading and unloading trolley has not arrived yet. This time difference causes the machine tool to have to stop and wait for the next loading or retrieving of materials after completing a processing cycle, resulting in a decrease in production efficiency. Therefore, improvements are needed. Utility Model Content

[0004] In order to solve the above problems, the utility model proposes a single-process batch production line to more accurately solve the above-mentioned problem that the loading and unloading operations cannot perfectly match the processing time, resulting in downtime of the processing machine tool while waiting for loading and unloading, thereby reducing the overall production efficiency.

[0005] The utility model is realized by the following technical solutions:

[0006] The utility model proposes a single-process batch production line, comprising a processing machine tool, a loading and unloading trolley is arranged on one side of the processing machine tool, the processing machine tool comprises a casing, a control panel is fixedly installed on the surface of the casing, a machine table is fixedly installed on the inner side of the casing, a clamp is fixedly installed on the top surface of the machine table, a cooling mechanism is arranged on the inner side of the casing, a waste outlet is connected to the back side of the casing, and a waste box is installed on the back side of the casing.

[0007] Preferably, there are several processing machines.

[0008] Preferably, a filter box is placed on the top surface of the waste box, and a handle is fixedly installed on the side of the filter box.

[0009] Preferably, the surface of the filter box is provided with filter holes, and the filter holes are evenly distributed on the surface of the filter box.

[0010] Preferably, the bottom surface of the processing machine tool is fixedly mounted with supporting feet, and the supporting feet are evenly distributed at the four corners of the bottom surface of the processing machine tool. Here, the processing machine tool can be stably supported.

[0011] Preferably, the loading and unloading trolley comprises a body, a manipulator and a material storage tray are installed on the top surface of the body, and an antenna is fixedly installed on the surface of the body. Here, loading and unloading can be convenient.

[0012] Preferably, the antennas are arranged at equal distances on the surface of the vehicle body.

[0013] Preferably, the bottom surface of the vehicle body is provided with moving wheels, so that the vehicle can move smoothly.

[0014] Beneficial effects of the utility model:

[0015] 1. In the utility model, the loading and unloading trolley runs continuously on a circular trajectory, and the processing time of each machine tool matches the cycle time of the trolley, so as to realize continuous processing of workpieces, avoid downtime caused by waiting for loading and unloading, and improve overall production efficiency. The automated loading and unloading trolley reduces dependence on manual operation and reduces manual labor intensity. It also reduces errors and uncertainties caused by manual operation and improves the stability and reliability of the production process. Through precise time coordination and automated material transmission, the loading and unloading trolley system can make full use of the processing time of each processing machine tool, avoid waste of resources, improve equipment utilization and the overall production capacity of the production line, and the automated loading and unloading process can ensure that the processing time and conditions of each workpiece before and after processing are consistent, reducing the impact of human factors on product quality, thereby improving product consistency and quality.

[0016] 2. The utility model can classify and process waste according to size by setting filter holes and filter boxes. Smaller waste directly enters the storage tray, while larger waste is left on the filter box, so that waste can be collected and processed more efficiently and waste accumulation and blockage can be avoided. Since larger waste usually takes up more space and is not easy to be tightly stacked, classified collection can significantly improve the space utilization rate of the waste box, and smaller waste can be collected in the storage tray, which reduces space waste, thereby extending the cleaning cycle of the waste box and reducing the maintenance frequency. At the same time, after the waste is initially filtered, it can be more convenient to carry out subsequent processing. After the smaller waste is collected in the storage tray, it can be directly compressed or otherwise processed, while the larger waste can be processed separately or further crushed and processed, thereby improving the overall waste processing efficiency and convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is an exploded view of the single-process batch production line of the utility model;

[0018] Figure 2 It is a side view of a processing machine tool and a loading and unloading trolley in a single-process batch production line of the utility model;

[0019] Figure 3 It is a front view of a processing machine tool in a single-process batch production line of the utility model;

[0020] Figure 4 It is a rear view of a processing machine tool in a single-process batch production line of the utility model.

[0021] The reference numerals are as follows:

[0022] 1. Processing machine tool; 2. Loading and unloading trolley; 101. Casing; 102. Control panel; 103. Machine table; 104. Fixture; 105. Cooling mechanism; 106. Waste outlet; 107. Waste box; 108. Filter box; 109. Handle; 110. Filter hole; 3. Support foot; 201. Car body; 202. Manipulator; 203. Storage tray; 204. Antenna. DETAILED DESCRIPTION

[0023] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.

[0024] Please refer to Figure 1-Figure 4The utility model proposes a single-process batch production line, including a processing machine tool 1, the number of processing machine tools 1 is several, and a loading and unloading trolley 2 is arranged on one side of the processing machine tool 1. The bottom surface of the processing machine tool 1 is fixedly installed with a support leg 3, and the support leg 3 is evenly distributed at the four corners of the bottom surface of the processing machine tool 1. The support leg 3 is connected to the processing machine tool 1 by bolting or welding. Such a connection method not only ensures the stability and support force of the equipment, but also facilitates later disassembly and maintenance. The material of the support leg 3 can be selected from stainless steel or high-strength plastic. The stainless steel material has excellent corrosion resistance and can adapt to humid and corrosive environments, while the high-strength plastic has the advantages of light weight and strong impact resistance. The processing machine tool 1 includes a casing 101, and a control panel 102 is fixedly installed on the surface of the casing 101. The control panel 102 is fixed to the casing 101 by screws to ensure its firmness and easy maintenance. The control panel 102 is used to operate and monitor the working status of the processing machine tool 1, which is convenient for workers to control and adjust the machine tool. A machine table 103 is fixedly mounted on the inner side of the housing 101, and a fixture 104 is fixedly mounted on the top surface of the machine table 103. The fixture 104 is used to fix the workpiece to be processed to ensure stability and accuracy during the processing. The machine table 103 can be made of high-strength aluminum alloy or carbon steel material, which has good wear resistance and rigidity to ensure that it will not deform during the processing. The fixture 104 can be installed on the machine table 103 by bolt fixing or a quick-change interface. The quick-change interface can quickly replace the fixture 104, thereby improving production efficiency.

[0025] A cooling mechanism 105 is provided on the inner side of the housing 101, and the cooling mechanism 105 is fixed inside the housing 101 by threaded connection or flange connection to ensure the installation stability and sealing of the cooling mechanism 105. The material of the cooling mechanism 105 can be stainless steel or aluminum alloy, which has good corrosion resistance and thermal conductivity. The cooling mechanism 105 is used to cool the machine table 103 and the fixture 104 during the processing process to prevent deformation of the workpiece and damage to the equipment due to high temperature. The cooling mechanism 105 achieves efficient cooling through a liquid coolant circulation system. The liquid coolant can be a water-based coolant or an oil-based coolant. The water-based coolant has good thermal conductivity and environmental protection, and the oil-based coolant has excellent lubrication performance and high temperature stability.

[0026] The back of the housing 101 is connected to a waste outlet 106, which is fixed by a flange connection to ensure the sealing and stability of the connection. The waste outlet 106 is used to discharge the waste generated during the processing in a timely manner to avoid waste accumulation affecting the processing efficiency. A waste box 107 is installed on the back of the housing 101, and a filter box 108 is placed on the top surface of the waste box 107. A handle 109 is fixedly installed on the side of the filter box 108. The handle 109 can be made of rubber or plastic material, has good wear resistance and anti-slip performance, and is convenient for workers to extract and replace the filter box 108. The surface of the filter box 108 is provided with filter holes 110, and the filter holes 110 are evenly distributed on the surface of the filter box 108. The filter holes 110 can be made by a punching process or a laser cutting process to ensure its accuracy and consistency. The filter box 108 is used to perform preliminary filtering on the waste to separate larger waste from smaller waste. The smaller waste enters the storage tray 203 through the filter hole 110, while the larger waste remains on the filter box 108. The size of the filter hole 110 can be adjusted according to the particle size requirements of the waste to ensure the filtering effect.

[0027] The loading and unloading trolley 2 includes a body 201, and the bottom surface of the body 201 is equipped with moving wheels. The moving wheels can be made of rubber or polyurethane materials, have good wear resistance and shock absorption, and ensure stability during movement. The top surface of the body 201 is equipped with a manipulator 202 and a storage tray 203. The manipulator 202 is driven by a servo motor and can accurately locate and grab workpieces. The end of the manipulator 202 can be installed with different types of grabbing tools, such as vacuum suction cups, mechanical claws, etc., to adapt to the grabbing of workpieces of different shapes and materials. The storage tray 203 is used to store workpieces to be processed and processed. The storage tray 203 can be made of stainless steel or high-strength plastic, and has good corrosion resistance and load-bearing performance. The surface of the body 201 is fixedly installed with an antenna 204, and the antenna 204 is arranged at an equal distance on the surface of the body 201. The antenna 204 is used to receive and send control signals to ensure the automatic operation of the loading and unloading trolley 2. The antenna 204 can be installed by bonding or screw fixing to ensure the stability and reliability of signal transmission.

[0028] In this embodiment, if there are ten groups of processing machine tools 1, the processing machine tools 1 can be loaded and unloaded by the loading and unloading trolley 2. The loading and unloading trolley 2 carries the materials to be processed and loads them to the processing machine tools 1 one by one along the track. After circulating along the track once, the material of the first processing machine tool 1 is processed, and then the second, third, and tenth materials are processed in sequence. That is, the time for the loading and unloading trolley 2 to cycle once is exactly the time for the first material to be processed. The loading and unloading trolley 2 also loads materials in the process of taking materials. In this way, the loading and unloading trolley 2 is always moving to load and unload materials, and the workpiece is constantly processed and completed. This will not delay the loading and unloading time, and the loading and unloading trolley 2 can grab the workpiece through the manipulator 202 for loading and unloading Unloading, in the utility model, the loading and unloading trolley 2 runs continuously on a circular track, and the processing time of each machine tool matches the cycle time of the trolley, so as to realize continuous processing of workpieces, avoid downtime caused by waiting for unloading and unloading, and improve the overall production efficiency. The automated loading and unloading trolley 2 reduces the dependence on manual operation and reduces the labor intensity of manual operation. At the same time, it also reduces the errors and uncertainties caused by manual operation, and improves the stability and reliability of the production process. Through precise time coordination and automated material transmission, the loading and unloading trolley 2 system can make full use of the processing time of each processing machine tool 1, avoid waste of resources, improve the utilization rate of equipment and the overall production capacity of the production line, and the automated loading and unloading process can ensure The processing time and conditions of each workpiece before and after processing are consistent, which reduces the impact of human factors on product quality, thereby improving the consistency and quality of the product. The waste generated by the processing of the processing machine tool 1 can be discharged to the filter box 108 through the waste outlet 106, and then the smaller waste can be collected into the storage tray 203 through the filtering hole 110, and the oversized waste can be collected on the filter box 108, which can improve the space utilization rate of the waste box 107, because oversized waste will take up too much space and large wastes will waste a lot of space if they are close to each other. The utility model can classify the waste according to size by setting the filtering hole 110 and the filter box 108. The smaller waste directly enters the storage tray 203, while the larger waste Large waste is left on the filter box 108, which can more efficiently collect and process the waste and avoid waste accumulation and blockage. Since larger waste usually takes up more space and is not easy to stack tightly, classified collection can significantly improve the space utilization rate of the waste box 107, and collect smaller waste in the storage tray 203, reducing space waste, thereby extending the cleaning cycle of the waste box 107 and reducing maintenance frequency. At the same time, after the waste is initially filtered, it can be more convenient to carry out subsequent processing. After the smaller waste is collected in the storage tray 203, it can be directly compressed or otherwise processed, while the larger waste can be processed separately or further crushed and processed, thereby improving the overall efficiency and convenience of waste processing.

[0029] Of course, the present utility model may have many other implementations. Based on the present implementation, other implementations obtained by ordinary technicians in this field without any creative work are all within the scope of protection of the present utility model.

Claims

1. A single-process batch production line, characterized in that: It comprises a processing machine tool, one side of which is provided with a loading and unloading trolley, the processing machine tool comprises a casing, a control panel is fixedly installed on the surface of the casing, a machine table is fixedly installed on the inner side of the casing, a clamp is fixedly installed on the top surface of the machine table, a cooling mechanism is arranged on the inner side of the casing, a waste outlet is connected to the back side of the casing, and a waste box is installed on the back side of the casing.

2. The single-process batch production line according to claim 1 is characterized in that: The number of the processing machine tools is several.

3. The single-process batch production line according to claim 1 is characterized in that: A filter box is placed on the top surface of the waste box, and a handle is fixedly installed on the side of the filter box.

4. The single-process batch production line according to claim 3 is characterized in that: The surface of the filter box is provided with filter holes, and the filter holes are evenly distributed on the surface of the filter box.

5. The single-process batch production line according to claim 1 is characterized in that: The bottom surface of the processing machine tool is fixedly mounted with supporting feet, and the supporting feet are evenly distributed at the four corners of the bottom surface of the processing machine tool.

6. The single-process batch production line according to claim 1 is characterized in that: The loading and unloading trolley comprises a vehicle body, a manipulator and a material storage tray are installed on the top surface of the vehicle body, and an antenna is fixedly installed on the surface of the vehicle body.

7. The single-process batch production line according to claim 6 is characterized in that: The antennas are arranged at equal distances on the surface of the vehicle body.

8. The single-process batch production line according to claim 6 is characterized in that: The bottom surface of the vehicle body is provided with moving wheels.

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