A surface rust removal device for weft insertion auxiliary nozzle

By setting up an adjustment mechanism in the rust removal equipment of the air jet loom, flexible adjustment of the distance of the rust removal roller is achieved, and the problem that existing equipment cannot adapt to nozzles of different sizes is solved, which significantly improves the scope of application and rust removal efficiency of the equipment.

CN222726341UActive Publication Date: 2025-04-08WUXI YINSON PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421511894.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-08
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The rust removal equipment of existing air jet loom weft auxiliary nozzles cannot adjust the distance between the grinding rollers, resulting in the inability to adapt to nozzles of different sizes, and the use is limited.

Method used

A surface rust removal device for weft-loading auxiliary nozzle is designed, and by setting up an adjustment mechanism, including a motor, gear, tooth plate and connecting rod, the distance between the rust removal rollers is achieved.

Benefits of technology

The equipment can adapt to nozzles of different sizes to ensure efficient rust removal. Whether it is large or small nozzles, it can achieve a uniform and thorough rust removal treatment, which significantly improves the scope of application of the equipment.

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Abstract

The utility model relates to a surface rust removal device for a weft insertion auxiliary nozzle, comprising a workbench, support rods are fixedly installed at both ends of the top of the workbench, a top plate is fixedly installed between the tops of the two support rods, and an adjustment mechanism is arranged on the lower side of the top plate; the adjustment mechanism comprises a mounting box, a motor 1 is fixedly installed on the front side wall of the mounting box, a gear rotatably installed inside the mounting box is fixedly installed at the output shaft of the motor 1, the top and bottom of the gear are meshed with tooth plates, a connecting rod is fixedly installed on the opposite sides of the two tooth plates, and a rust removal roller is movably installed at the bottom of the two connecting rods. The surface rust removal device for the weft insertion auxiliary nozzle realizes the flexible adjustment of the distance between the two rust removal rollers by setting the adjustment mechanism. This design enables the device to adapt to nozzles of different sizes and adjust the rust removal roller to the most suitable position to ensure the efficient rust removal work.
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Description

Technical Field

[0001] The utility model relates to the technical field of air-jet looms, in particular to a surface rust removal device for a weft inserting auxiliary nozzle. Background Art

[0002] Auxiliary nozzles play a vital role in air-jet looms in the textile industry. The main function of this device is to help pull the weft yarn through the shed during the weft insertion process of the loom by generating a high-pressure, small-flow air jet, thereby realizing the weft weaving of the fabric. Since the auxiliary nozzles of the air-jet loom weft insertion will rust after long-term use, affecting its use, they need to be derusted.

[0003] After searching, for example, the utility model patent with Chinese patent publication number CN218461823U discloses a surface rust removal device for the auxiliary nozzle of the weft insertion of an air-jet loom, including a base, a support frame and a workbench fixed on the top of the base, the support frame is a gantry structure, a hydraulic cylinder is installed on the top of the support frame, the piston rod of the hydraulic cylinder passes through the top of the support frame and is connected to a movable frame, and a grinding roller is installed on the bottom of the movable frame through a driving mechanism; compared with the existing technology, this utility model drives the grinding roller to remove rust from the nozzle fixed on the workbench by setting a driving mechanism, and the rotating grinding roller can effectively and stably remove the rust on the nozzle, which is very convenient to use. At the same time, the hydraulic cylinder is used to drive the movable frame to move, and then the movable frame drives the driving mechanism and the grinding roller to adjust the height of the grinding roller, so as to facilitate all-round adjustment of the nozzle, which is very convenient to use.

[0004] However, the distance between the two grinding rollers in the above utility model patent cannot be adjusted, so it is impossible to perform rust removal operations on auxiliary nozzles of different sizes, which has limitations. Therefore, a surface rust removal device for a weft inserting auxiliary nozzle is proposed to solve the above problem. Utility Model Content

[0005] In response to the shortcomings of the prior art, the present invention provides a surface rust removal device for a weft inserting auxiliary nozzle, which has the advantages of adjustable grinding roller distance. This solves the problem that the distance between the two grinding rollers in the above-mentioned utility model patent cannot be adjusted, making it impossible to perform rust removal operations on auxiliary nozzles of different sizes, and thus having limitations in use.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a surface rust removal device for a weft inserting auxiliary nozzle, comprising a workbench, support rods fixedly mounted at both ends of the top of the workbench, a top plate fixedly mounted between the tops of the two support rods, and an adjustment mechanism provided on the underside of the top plate;

[0007] The adjustment mechanism includes a mounting box, a front side wall of which is fixedly mounted a motor 1, an output shaft of which is fixedly mounted a gear rotatably mounted inside the mounting box, the top and bottom of the gear are meshed with toothed plates, connecting rods are fixedly mounted on opposite sides of the two toothed plates, and rust removal rollers are movably mounted on the bottoms of the two connecting rods.

[0008] Furthermore, a power assembly is provided on the top of the installation box, and the power assembly includes an electric push rod. The electric push rod is fixedly installed on the top of the top plate, and the driving end of the electric push rod is fixedly installed with motor 2.

[0009] Furthermore, movable sleeves are slidably installed on the outer surfaces of the two support rods, a horizontal plate is fixedly installed between the two movable sleeves, motor 1 is fixedly installed on the top of the horizontal plate, and the output shaft of motor 2 passes through the horizontal plate and is fixedly connected to the top of the installation box.

[0010] Furthermore, a sliding groove is provided on the front side walls of the two tooth plates, and a sliding rod slidably connected to the inside of the two sliding grooves is fixedly installed on the front inner wall of the installation box.

[0011] Furthermore, two openings are provided at the bottom of the installation box, and the bottom ends of the two connecting rods pass through the openings and extend to the top of the rust removal roller.

[0012] Furthermore, a threaded barrel is fixedly mounted on the top of each of the two rust removal rollers, and the bottom ends of each of the two connecting rods are threadedly connected to the threaded barrel.

[0013] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0014] This surface rust removal device for weft-insertion auxiliary nozzles features an adjustment mechanism that allows for flexible adjustment of the distance between the two rust removal rollers. This design allows the device to adapt to nozzles of different sizes and adjust the rust removal rollers to the most appropriate position to ensure efficient rust removal. Both large and small nozzles can receive uniform and thorough rust removal, significantly expanding the device's applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a cross-sectional view of the installation box of the utility model;

[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the middle part structure.

[0018] In the figure: 1. Workbench; 2. Support rod; 3. Top plate; 4. Adjustment mechanism; 401. Mounting box; 402. Motor 1; 403. Gear; 404. Tooth plate; 405. Connecting rod; 406. Rust removal roller; 407. Slide rod; 408. Slide chute; 5. Power assembly; 501. Electric push rod; 502. Motor 2; 503. Moving sleeve; 504. Horizontal plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-3 In this embodiment, a surface rust removal device for a weft inserting auxiliary nozzle includes a workbench 1. Support rods 2 are fixedly installed at both ends of the top of the workbench 1. A top plate 3 is fixedly installed between the tops of the two support rods 2. An adjustment mechanism 4 is provided on the lower side of the top plate 3.

[0021] The adjustment mechanism 4 includes a mounting box 401, on the front side wall of which a motor 402 is fixedly mounted, and a gear 403 rotatably mounted inside the mounting box 401 is fixedly mounted at the output shaft of the motor 402, and tooth plates 404 are meshed at the top and bottom of the gear 403, and connecting rods 405 are fixedly mounted on opposite sides of the two tooth plates 404, and rust removal rollers 406 are movably mounted at the bottoms of the two connecting rods 405.

[0022] Through the engagement between the gear 403 and the two tooth plates 404, when the motor 1 402 is started, the two tooth plates 404 can be moved relative to each other, thereby driving the two rust removal rollers 406 to move relative to each other through the two connecting rods 405 to adjust the distance between the two rust removal rollers 406, so as to meet the rust removal work of auxiliary nozzles of different sizes, solving the problem that the distance between the two grinding rollers of the above-mentioned utility model patent cannot be adjusted, so the rust removal operation cannot be performed on auxiliary nozzles of different sizes, which has limitations in use.

[0023] Slide grooves 408 are provided on the front side walls of the two tooth plates 404, and a slide rod 407 is fixedly installed on the front inner wall of the installation box 401 and is slidably connected to the inside of the two slide grooves 408. By setting up two slide grooves 408 and two slide rods 407, the stability of the two tooth plates 404 when moving left and right is improved.

[0024] There are two openings at the bottom of the installation box 401. The bottom ends of the two connecting rods 405 pass through the openings and extend to the top of the rust removal roller 406. The openings facilitate the connection between the two connecting rods 405 and the two rust removal rollers 406.

[0025] The tops of the two rust removal rollers 406 are fixedly mounted with threaded barrels, and the bottom ends of the two connecting rods 405 are threadedly connected to the threaded barrels. By providing the threaded barrels, the two rust removal rollers 406 can be disassembled and replaced.

[0026] A power assembly 5 is provided on the top of the installation box 401 . The power assembly 5 includes an electric push rod 501 . The electric push rod 501 is fixedly mounted on the top of the top plate 3 . A motor 2 502 is fixedly mounted on the driving end of the electric push rod 501 .

[0027] The outer surfaces of the two support rods 2 are slidably installed with movable sleeves 503, and a horizontal plate 504 is fixedly installed between the two movable sleeves 503. Motor 1 402 is fixedly installed on the top of the horizontal plate 504, and the output shaft of motor 2 502 passes through the horizontal plate 504 and is fixedly connected to the top of the installation box 401.

[0028] Under the action of the electric push rod 501, the motor 2 502, the horizontal plate 504 and the adjustment mechanism 4 can be driven to move up and down, thereby adjusting the rust removal height.

[0029] By providing two movable sleeves 503, the stability of the horizontal plate 504 when moving up and down is improved. Under the action of the motor 1 402, the installation box 401 is driven to rotate, thereby driving the two rust removal rollers 406 to rotate to perform rust removal work.

[0030] During implementation, follow these steps:

[0031] 1) First, the electric push rod 501 drives the motor 2 502 to descend, and the motor 1 402 drives the horizontal plate 504 to descend, thereby driving the adjustment mechanism 4 to descend, and lowering the adjustment mechanism 4 to the appropriate rust removal height;

[0032] 2) Then, the motor 1 402 drives the gear 403 to rotate, and the gear 403 drives the two tooth plates 404 to move in opposite directions. The two tooth plates 404 drive the two connecting rods 405 to move in opposite directions. The two connecting rods 405 drive the two rust removal rollers 406 to move in opposite directions until the two rust removal rollers 406 are adjusted to a suitable distance and contact the two sides of the auxiliary nozzle;

[0033] 3) Finally, the second motor 502 drives the installation box 401 to rotate, and the installation box 401 drives the two rust removal rollers 406 to rotate to remove rust from the surface of the auxiliary nozzle.

[0034] In summary, the surface rust removal device for the weft inserting auxiliary nozzle realizes flexible adjustment of the distance between the two rust removal rollers 406 by providing the adjustment mechanism 4. This design enables the device to adapt to nozzles of different sizes and adjust the rust removal rollers 406 to the most appropriate position to ensure efficient rust removal. Whether large or small nozzles, they can receive uniform and thorough rust removal treatment, significantly improving the applicability of the device.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface rust removal device for a weft inserting auxiliary nozzle, comprising a workbench (1), characterized in that: Support rods (2) are fixedly installed at both ends of the top of the workbench (1), a top plate (3) is fixedly installed between the tops of the two support rods (2), and an adjustment mechanism (4) is provided on the lower side of the top plate (3); The adjustment mechanism (4) comprises a mounting box (401), a motor 1 (402) is fixedly mounted on the front side wall of the mounting box (401), a gear (403) rotatably mounted inside the mounting box (401) is fixedly mounted at the output shaft of the motor 1 (402), the top and bottom of the gear (403) are meshed with tooth plates (404), connecting rods (405) are fixedly mounted on opposite sides of the two tooth plates (404), and rust removal rollers (406) are movably mounted on the bottoms of the two connecting rods (405).

2. The surface rust removal device for a weft inserting auxiliary nozzle according to claim 1, characterized in that: A power assembly (5) is arranged on the top of the installation box (401), and the power assembly (5) includes an electric push rod (501). The electric push rod (501) is fixedly mounted on the top of the top plate (3), and a motor 2 (502) is fixedly mounted on the driving end of the electric push rod (501).

3. The surface rust removal device for a weft inserting auxiliary nozzle according to claim 2, characterized in that: The outer surfaces of the two support rods (2) are slidably mounted with moving sleeves (503), a transverse plate (504) is fixedly mounted between the two moving sleeves (503), the motor 1 (402) is fixedly mounted on the top of the transverse plate (504), and the output shaft of the motor 2 (502) passes through the transverse plate (504) and is fixedly connected to the top of the installation box (401).

4. The surface rust removal device for a weft inserting auxiliary nozzle according to claim 1, characterized in that: A sliding groove (408) is provided on the front side walls of the two tooth plates (404), and a sliding rod (407) slidably connected to the inside of the two sliding grooves (408) is fixedly installed on the front inner wall of the installation box (401).

5. The surface rust removal device for a weft inserting auxiliary nozzle according to claim 1, characterized in that: The bottom of the installation box (401) is provided with two openings, and the bottom ends of the two connecting rods (405) pass through the openings and extend to the top of the rust removal roller (406).

6. The surface rust removal device for a weft inserting auxiliary nozzle according to claim 1, characterized in that: The tops of the two rust removal rollers (406) are fixedly mounted with threaded cylinders, and the bottom ends of the two connecting rods (405) are threadedly connected to the threaded cylinders.

Citation Information

Patent Citations

  • Surface rust removal equipment for weft insertion auxiliary nozzle of air jet loom

    CN218461823U