A steel brush wire drawing machine

By using a solid table bracket, push cylinder, positioning plate and efficient transmission system in the steel brush wire drawing machine, the problem of insufficient stability and flexibility of traditional steel brush wire drawing machines is solved, and efficient, stable and high-quality brush marking treatment is achieved, which significantly improves production efficiency.

CN222726350UActive Publication Date: 2025-04-08DONGGUAN DEXIANG HARDWARE TECH CO LTD
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Patent Information

Application Number
CN202421530163.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-08
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Traditional steel brush wire drawing machines have problems of insufficient stability and flexibility in operation. The equipment fixed support structure is not strong enough, the cooling system is low efficiency, the product fixation and positioning are inaccurate, and the transmission system is unreasonable, resulting in unstable processing quality, low accuracy and low production efficiency.

Method used

A steel brush wire drawing machine is designed, using a sturdy table bracket and eight sets of symmetrically distributed universal wheels to ensure the stability and flexibility of the equipment; a push cylinder and positioning plate are installed in the brush pattern fixture to improve the fixing and positioning accuracy of the product; through an efficient transmission system, including the transmission connection of the motor bracket, transmission rack and guide rail, the smooth sliding and precise height adjustment of the wire brush is achieved; the sink is used to cool the wire brush to avoid high temperature damage.

Benefits of technology

It improves the stability and flexibility of the equipment, ensures the stability and safety of the processing process, improves product quality and processing accuracy, reduces manual operation time and labor intensity, and significantly improves the overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222726350U_ABST
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Abstract

The utility model relates to the technical field of wire brush drawing machines, specifically a wire brush drawing machine, comprising a workbench body, a water tank fixedly installed on the surface of the workbench body, and a brush pattern fixture fixedly installed on the surface of the workbench body. In the utility model, the water tank effectively cools the wire brush through cooling water to avoid high temperature damage, ensure processing stability and safety, and improve product quality. The push cylinder of the brush pattern fixture ensures that the product does not move during the processing, improves stability and accuracy, and reduces manual operation time and labor intensity. The positioning plate ensures the consistency and quality of each processing, reduces errors, and improves the pass rate. The wire brush is on the same axis as the fixture and the water tank, which improves the uniformity and quality of the brush pattern. The efficient transmission system enables the motor bracket to slide smoothly, and the screw adjustment bracket adjusts the height of the wire brush to improve processing accuracy. The compact structure and easy operation achieve efficient, stable, and high-quality brush pattern processing, significantly improving production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel brush wire drawing machines, in particular to a steel brush wire drawing machine. Background Art

[0002] Wire drawing is a metal processing technology. Traditional wire brush wire drawing machines have problems with insufficient stability and flexibility during operation. The fixed support structure of the equipment is not strong enough, which leads to vibration and displacement during processing, affecting the processing quality. The cooling system is inefficient and it is difficult to effectively avoid high temperature damage to products and equipment, resulting in difficulty in ensuring processing stability and safety, and unstable product quality. Product fixing and positioning are not precise, manual operation time is long, labor intensity is high, and product movement and vibration are prone to occur, which reduces processing accuracy and consistency, increases processing errors, and reduces the qualified rate. The transmission system design is unreasonable, the motor bracket slides unsteadily, and the height of the wire brush is difficult to accurately adjust, which makes it difficult to ensure the uniformity and quality of brush pattern processing, low processing accuracy, and low overall production efficiency. Utility Model Content

[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical scheme: a steel brush wire drawing machine, comprising a workbench body, a water trough is fixedly installed on the surface of the workbench body, a brush pattern jig is fixedly installed on the surface of the workbench body, a product is arranged inside the brush pattern jig, a No. 1 guide rail, a No. 2 guide rail and a No. 3 guide rail are fixedly installed on the surface of the workbench body, a transmission rack is arranged between the No. 1 guide rail and the No. 2 guide rail, a motor bracket is slidably connected on the surfaces of the No. 1 guide rail, the No. 2 guide rail and the No. 3 guide rail, a transmission connection is formed between the transmission rack and the motor bracket, a screw adjustment bracket is fixedly installed on the surface of the motor bracket, an upper and lower adjustment screw device is arranged on the surface of the screw adjustment bracket, and a No. 1 wire brush, a No. 2 wire brush and a No. 3 wire brush are fixedly installed on the bottom of the upper and lower adjustment screw device.

[0005] Preferably, a workbench bracket is fixedly mounted on the bottom surface of the workbench body, and universal wheels are fixedly mounted on the bottom of the bracket. The number of universal wheels is eight, and the eight sets of universal wheels are symmetrically distributed at the bottom of the workbench bracket. Here, the workbench bracket provides a solid support structure to ensure the stability of the equipment. The symmetrical distribution design of the eight sets of universal wheels makes the equipment more convenient and flexible to move, and is convenient for the adjustment and layout of the production line.

[0006] Preferably, the brush pattern jig and the water tank are located between the No. 2 guide rail and the No. 3 guide rail, and the No. 1 wire brush, the No. 2 wire brush and the No. 3 wire brush are on the same axis as the brush pattern jig and the water tank. Here, the wire brush can be processed at the best position, which improves the uniformity and quality of the brush pattern, ensures the precise alignment between the wire brush and the product, thereby improving the processing accuracy and effect, and is convenient for water cooling of the wire brush.

[0007] Preferably, both sides of the brush pattern jig are fixedly installed with push cylinders, and the push cylinders push the product on the brush pattern jig tightly. Here, the push cylinders on both sides of the brush pattern jig can effectively push the product tightly, ensuring that the product will not move or vibrate during the processing, thereby improving the stability and accuracy of the processing, making the fixing of the product more convenient and quick, and reducing the time and labor intensity of manual operation.

[0008] Preferably, the brush pattern jig is provided with positioning plates on both sides of the brush pattern jig. Here, the product can be accurately positioned in the brush pattern jig, ensuring the consistency and high quality of each processing, reducing the error of the product during the processing, and improving the product qualification rate and production efficiency.

[0009] Compared with the prior art, the advantages and positive effects of the utility model are:

[0010] In the utility model, the water tank effectively cools the wire brush through cooling water, avoiding damage to the product and equipment by high temperature, ensuring the stability and safety of the processing process, and improving the product quality. The push cylinder of the brush pattern fixture can effectively push the product tightly, ensuring that the product will not move or vibrate during the processing, improving the stability and accuracy of the processing, and reducing the manual operation time and labor intensity. The positioning plate inside the brush pattern fixture enables the product to be accurately positioned, ensuring the consistency and high quality of each processing, reducing processing errors, and improving the product qualification rate and production efficiency. The wire brush is on the same axis as the brush pattern fixture and the water tank, improving the uniformity and quality of the brush pattern, ensuring the precise alignment between the wire brush and the product, and improving the processing accuracy and effect. The efficient transmission system connects the motor bracket, the transmission rack and the guide rail to make the motor bracket slide smoothly, and adjusts the working height of the wire brush through the screw adjustment bracket, further improving the accuracy of the processing. The structure is compact and easy to operate, realizing efficient, stable and high-quality brush pattern processing, and significantly improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 A schematic diagram of a steel brush wire drawing machine is provided for the utility model;

[0012] Figure 2 A front view of a steel brush wire drawing machine is provided for the utility model;

[0013] Figure 3 The utility model provides a top view of a steel brush wire drawing machine.

[0014] Legend:

[0015] 1. Workbench body; 2. Water tank; 3. Transmission rack; 4. Brush pattern fixture; 5. Product; 6. Guide rail No. 1; 7. Guide rail No. 2; 8. Motor bracket; 9. Up and down adjustment screw device; 10. Screw adjustment bracket; 11. Wire brush No. 1; 12. Wire brush No. 2; 13. Wire brush No. 3; 14. Universal wheel; 15. Guide rail No. 3; 16. Workbench bracket. DETAILED DESCRIPTION

[0016] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0017] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0018] Example

[0019] See also Figure 1-3The utility model provides a technical solution: a steel brush wire drawing machine, including a workbench body 1, a workbench bracket 16 is fixedly installed on the bottom surface of the workbench body 1, and universal wheels 14 are fixedly installed on the bottom of the bracket. The number of universal wheels 14 is eight groups, and the eight groups of universal wheels 14 are symmetrically distributed at the bottom of the workbench bracket 16. The workbench bracket 16 provides a solid supporting structure to ensure the stability of the equipment. The symmetrical distribution design of the eight groups of universal wheels 14 makes the equipment more convenient and flexible to move, and is convenient for the adjustment and layout of the production line. A water tank 2 is fixedly installed on the surface of the workbench body 1. A brush pattern jig 4 is fixedly installed on the surface, a product 5 is arranged inside the brush pattern jig 4, and push cylinders are fixedly installed on both sides of the brush pattern jig 4. The push cylinders push the product 5 on the brush pattern jig 4 tightly. The push cylinders on both sides of the brush pattern jig 4 can effectively push the product 5 tightly to ensure that the product 5 will not move or vibrate during the processing, thereby improving the stability and accuracy of the processing, making the fixation of the product 5 more convenient and quick, and reducing the time and labor intensity of manual operation. A positioning plate is arranged inside the brush pattern jig 4, and the positioning plates are respectively located on both sides of the brush pattern jig 4, so that the product 5 can be fixed on the brush pattern jig 4. The workbench body 1 is fixed with a guide rail 6, a guide rail 7 and a guide rail 15, a brush pattern fixture 4 and a water tank 2 are located between the guide rails 7 and 15, and a wire brush 11, a wire brush 12 and a wire brush 13 are located on the same axis as the brush pattern fixture 4 and the water tank 2, so that the wire brush can be processed at the best position, thereby improving the uniformity and quality of the brush pattern and ensuring the uniformity of the wire pattern. The brush is precisely aligned with the product 5, thereby improving the processing accuracy and effect, and at the same time facilitating water cooling of the wire brush. A transmission rack 3 is arranged between the No. 1 guide rail 6 and the No. 2 guide rail 7. The surfaces of the No. 1 guide rail 6, the No. 2 guide rail 7 and the No. 3 guide rail 15 are slidably connected with the motor bracket 8. The transmission rack 3 and the motor bracket 8 are transmission connected. A screw adjustment bracket 10 is fixedly installed on the surface of the motor bracket 8. An upper and lower adjustment screw device 9 is arranged on the surface of the upper and lower adjustment screw device 9. A No. 1 wire brush 11, a No. 2 wire brush 12 and a No. 3 wire brush 13 are fixedly installed on the bottom of the upper and lower adjustment screw device 9.

[0020] Working principle: Place the wire brush drawing machine in an appropriate working position, adjust the position of the equipment through eight sets of universal wheels 14 to ensure the stability of the equipment and the convenience of operation, ensure that the water tank 2 on the workbench body 1 is filled with cooling water, so as to effectively cool the wire brush during processing, place the product 5 to be processed inside the brush pattern fixture 4, ensure that the product 5 is close to the positioning plate to ensure its stability and consistency during processing, start the push cylinders on both sides of the brush pattern fixture 4, fix the product 5 in the fixture, prevent the product 5 from moving or vibrating during processing, and improve the processing accuracy. According to the processing requirements of the product 5, adjust the position of the upper and lower adjustment screw device 9 through the screw adjustment bracket 10 to set the No. 1 wire brush 11 and the No. 2 wire brush 12. The working height of the wire brush 12 and the No. 3 wire brush 13 ensures that the wire brush and the product 5 are on the same axis to ensure the uniformity and high quality of the brush pattern. Start the motor to make the motor bracket 8 slide on the No. 1 guide rail 6, the No. 2 guide rail 7 and the No. 3 guide rail 15, and drive the wire brush to reciprocate through the transmission rack 3. During the processing, the wire brush forms a uniform brush pattern through contact with the product 5. At the same time, the water in the water tank 2 cools the wire brush to avoid damage to the product 5 and the equipment due to high temperature. The wire brush performs brush pattern processing on the product 5 in the brush pattern fixture 4. The brush pattern is delicate and uniform, ensuring the appearance quality and precision of the product 5. After the brush pattern is completed, stop the equipment. After the product 5 is cooled, release the push cylinder and take out the processed product 5.

[0021] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A steel brush wire drawing machine, comprising a workbench body (1), characterized in that: A water tank (2) is fixedly mounted on the surface of the workbench body (1); a brush pattern jig (4) is fixedly mounted on the surface of the workbench body (1); a product (5) is arranged inside the brush pattern jig (4); a first guide rail (6), a second guide rail (7) and a third guide rail (15) are fixedly mounted on the surface of the workbench body (1); a transmission rack (3) is arranged between the first guide rail (6) and the second guide rail (7); a motor bracket (8) is slidably connected to the surfaces of the first guide rail (6), the second guide rail (7) and the third guide rail (15); the transmission rack (3) and the motor bracket (8) are in transmission connection; a screw adjustment bracket (10) is fixedly mounted on the surface of the motor bracket (8); an upper and lower adjustment screw device (9) is arranged on the surface of the upper and lower adjustment screw device (9); a first wire brush (11), a second wire brush (12) and a third wire brush (13) are fixedly mounted at the bottom of the upper and lower adjustment screw device (9).

2. The steel brush wire drawing machine according to claim 1, characterized in that: A workbench bracket (16) is fixedly mounted on the bottom surface of the workbench body (1), and universal wheels (14) are fixedly mounted on the bottom of the bracket. The number of the universal wheels (14) is eight groups, and the eight groups of universal wheels (14) are symmetrically distributed at the bottom of the workbench bracket (16).

3. The steel brush wire drawing machine according to claim 1, characterized in that: The brush pattern jig (4) and the water tank (2) are located between the second guide rail (7) and the third guide rail (15), and the first wire brush (11), the second wire brush (12) and the third wire brush (13) are located on the same axis as the brush pattern jig (4) and the water tank (2).

4. The steel brush wire drawing machine according to claim 1, characterized in that: Push cylinders are fixedly installed on both sides of the brush pattern jig (4), and the push cylinders push the product (5) on the brush pattern jig (4) tightly.

5. The steel brush wire drawing machine according to claim 1, characterized in that: Positioning plates are arranged inside the brush pattern jig (4), and the positioning plates are respectively located on two sides of the brush pattern jig (4).