Aluminum veneer polishing device
By setting a decontamination and dehumidification mechanism on the upper end of the material discharge mechanism of the aluminum veneer polishing device, synchronous polishing and cleaning of the surface of the aluminum plate is achieved, and the problem of residual water stains and polishing liquid after polishing of aluminum plates in the prior art is solved, thereby improving production efficiency and product aesthetics.
Patent Information
- Application Number
- CN202421516810.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-29
AI Technical Summary
After polishing the existing aluminum plate polishing equipment, a large amount of water stains and polishing liquid remain on the surface of the aluminum plate, which needs to be cleaned and dried again. The process is cumbersome and water marks may remain after drying, affecting the aesthetics.
An aluminum veneer polishing device is designed, including a feeding mechanism, a polishing mechanism and a discharge mechanism, and a dehumidification mechanism is provided with a decontamination mechanism and a dehumidification mechanism at the upper end of the discharge mechanism. The dehumidification mechanism consists of a dehumidification roller, a motor, a dehumidification box and a support frame. The dehumidification mechanism consists of a heating roller and a dehumidification sleeve. Through these equipment, the synchronous polishing and cleaning of the aluminum plate is achieved.
The surface of the aluminum plate is free of polishing agent, water stains and aluminum powder, and polishing and cleaning are carried out simultaneously, shortening the time from polishing to re-investment of the aluminum plate, improving the overall efficiency of the production process, and reducing manual cleaning costs and equipment downtime.
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Figure CN222726368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum material processing, in particular to an aluminum single plate polishing device. Background Art
[0002] Aluminum veneer refers to a building decoration material that is processed through chroming and other treatments and then fluorocarbon spraying technology. During the production process of aluminum veneer, polishing and grinding equipment is required to remove burrs on the surface to prevent unevenness during spraying.
[0003] After polishing the aluminum plate, the existing aluminum plate polishing equipment still leaves a large amount of water stains and polishing liquid on the surface of the aluminum plate, which needs to be cleaned and dried again later. The process is too cumbersome, and water marks will remain on the surface of the aluminum plate after drying, affecting the aesthetics of the aluminum plate. Therefore, an aluminum single plate polishing device is needed to solve the above problems. Utility Model Content
[0004] The utility model aims to provide an aluminum single plate polishing device, which has the advantages of high processing efficiency and no residue on the surface, and solves the problem in the prior art that the aluminum plate needs to be rinsed and dried again after being polished, which affects the aluminum plate processing efficiency.
[0005] To achieve the above object, the utility model provides the following technical solutions: an aluminum plate polishing device, comprising a feeding mechanism, a polishing mechanism and a discharging mechanism, wherein a decontamination mechanism and a dehumidification mechanism are arranged at the upper end of the discharging mechanism;
[0006] The dirt removal mechanism includes a dirt removal roller, a motor, a dirt storage box and a support frame, the discharge mechanism includes an equipment frame and a conveyor belt, the dirt removal roller is rotatably mounted on the upper end of the equipment, the motor is fixedly mounted on the equipment frame and keyed to the dirt removal roller, the support frame is fixedly mounted on the upper end of the equipment frame, and the dirt storage box is detachably mounted on the equipment frame.
[0007] As a preferred aluminum single plate polishing device of the utility model, the surface of the decontamination roller is provided with absorbent cotton.
[0008] As a preferred aluminum single plate polishing device of the utility model, a feed port is opened on the side of the dirt storage box, and a scraper is provided on the edge of the feed port.
[0009] As a preferred aluminum plate polishing device of the utility model, the upper end of the support frame is provided with a sliding connection positioning frame, the upper end surface of the positioning frame is provided with a positioning groove, and the dirt storage box is inserted into the positioning groove and is slidably connected to the positioning frame.
[0010] As a preferred aluminum plate polishing device of the utility model, a rotatably connected screw rod is arranged on the side of the positioning frame, a screw hole is arranged on the side of the supporting frame, and the screw rod passes through the screw hole and is threadedly connected to the supporting frame.
[0011] As a preferred aluminum veneer polishing device of the utility model, the dehumidification mechanism includes a heating roller and a dehumidification sleeve, the dehumidification sleeve is sleeved on the heating roller and rotatably connected thereto, and a microfiber layer is provided on the surface of the dehumidification sleeve.
[0012] As a preferred aluminum single plate polishing device of the utility model, a spirally wound heating wire is arranged in the heating roller.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model sets a decontamination mechanism at the upper end of the discharging mechanism. The effective decontamination mechanism can ensure that there is no polishing agent, water stains and aluminum powder left on the surface of the aluminum plate. The integrated decontamination function enables the polishing and cleaning processes to be carried out simultaneously, without the need for manual post-cleaning or separate cleaning steps, shortening the time from polishing to re-use of the aluminum plate, and improving the overall efficiency of the production process. The decontamination mechanism can clean itself, reducing the frequent maintenance requirements caused by saturation of adsorption materials, reducing manual cleaning costs and equipment downtime, and is conducive to maintaining stable operation of the equipment and extending its service life.
[0015] 2. The utility model arranges a dehumidification mechanism at the upper end of the discharging mechanism to perform secondary cleaning on the aluminum plate, promptly removes water stains on the surface of the aluminum plate, avoids oxidation, rust or chemical reaction caused by long-term retention of moisture, ensures that the surface finish of the aluminum plate is not affected, maintains a high-quality polishing effect, and closely combines the dehumidification and drying process with the polishing process. There is no need to wait for the aluminum plate to dry naturally or to intervene manually, which greatly shortens the time from polishing to the next process or packaging and warehousing of the aluminum plate, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is an exploded diagram of the dirt removal mechanism of the utility model;
[0018] Figure 3 It is a side sectional view of the dehumidification mechanism of the utility model;
[0019] Figure 4 It is a side sectional view of the dirt removal mechanism of the utility model;
[0020] Figure 5 It is a side sectional view of the utility model.
[0021] In the figure: 1. polishing mechanism; 101. equipment frame; 102. conveyor belt; 2. feeding mechanism; 3. discharging mechanism; 4. dirt removal mechanism; 410. dirt removal roller; 411. absorbent cotton; 420. motor; 430. positioning frame; 431. positioning groove; 440. support frame; 441. screw rod; 442. screw hole; 450. dirt storage box; 451. feeding port; 452. scraper; 5. dehumidification mechanism; 510. heating roller; 511. heating wire; 520. dehumidification sleeve; 521. ultrafine fiber layer. DETAILED DESCRIPTION
[0022] See also Figure 1-Figure 5 , an aluminum single plate polishing device, comprising a feeding mechanism 2, a polishing mechanism 1 and a discharging mechanism 3, wherein a decontamination mechanism 4 and a dehumidification mechanism 5 are arranged at the upper end of the discharging mechanism 3;
[0023] The dirt removal mechanism 4 includes a dirt removal roller 410, a motor 420, a dirt storage box 450 and a support frame 440. The discharge mechanism 3 includes an equipment frame 101 and a conveyor belt 102. The dirt removal roller 410 is rotatably installed on the upper end of the equipment. The motor 420 is fixedly installed on the equipment frame 101 and keyed to the dirt removal roller 410. The support frame 440 is fixedly installed on the upper end of the equipment frame 101. The dirt storage box 450 is detachably installed on the equipment frame 101.
[0024] When the equipment is in use, the aluminum plate enters the polishing mechanism 1 from the feeding mechanism 2, is polished by the polishing mechanism 1, and is discharged by the discharging mechanism 3. When passing through the discharging mechanism 3, the motor 420 drives the dirt removal roller 410 to rotate, and absorbs the water stains, polishing agent and aluminum powder on the surface of the aluminum plate. When the stains pass through the dirt storage box 450, they are scraped off by the scraper 452 on the side of the dirt storage box 450 and fall into the dirt storage box 450. When the aluminum plate passes through the dehumidification mechanism 5, it is dehumidified for the second time, and is wiped and baked by the dehumidification sleeve 520 for rapid drying, thereby realizing the simultaneous polishing and cleaning processes, without the need for manual post-cleaning or separate cleaning steps, thereby shortening the time from polishing to re-use of the aluminum plate, and improving the overall efficiency of the production process.
[0025] Furthermore, absorbent cotton 411 is provided on the surface of the dirt removal roller 410 .
[0026] The polishing liquid, water stains and aluminum powder on the surface of the aluminum plate are absorbed and wiped off by the absorbent cotton 411, so as to perform the initial cleaning of the aluminum plate, so that only a small amount of water stains remain on the surface of the aluminum plate.
[0027] Furthermore, a feed port 451 is provided on the side of the dirt storage box 450 , and a scraper 452 is provided on the edge of the feed port 451 .
[0028] The aluminum powder attached to the surface of the cleaning roller 410 is scraped into the dirt storage box 450 by the scraper 452, and at the same time, the cleaning roller 410 is squeezed to squeeze out the water stains and polishing liquid adsorbed by the cleaning roller 410 and make them flow into the cleaning box, so that the cleaning roller 410 maintains a good adsorption capacity.
[0029] Furthermore, a slidably connected positioning frame 430 is provided at the upper end of the support frame 440 , a positioning groove 431 is provided on the upper end surface of the positioning frame 430 , and the dirt storage box 450 is inserted into the positioning groove 431 and slidably connected to the positioning frame 430 .
[0030] The slidingly connected dirt storage box 450 is convenient to remove for cleaning, and the dirt storage box 450 is placed on the positioning frame 430. The position of the dirt storage box 450 can be adjusted to adjust the squeezing effect of the dirt removal box on the dirt removal roller 410, thereby preventing the dirt storage box 450 from being unable to remove dirt from the dirt removal roller 410 after the dirt removal roller 410 ages and shrinks.
[0031] Furthermore, a rotatably connected screw rod 441 is disposed on the side of the positioning frame 430 , and a screw hole 442 is disposed on the side of the supporting frame 440 . The screw rod 441 passes through the screw hole 442 and is threadedly connected to the supporting frame 440 .
[0032] The position of the positioning frame 430 is adjusted by turning the knob screw 441 to facilitate the disassembly and assembly of the dirt storage box 450 , and to adjust the pressure of the dirt storage box 450 on the dirt removal roller 410 .
[0033] Furthermore, the dehumidification mechanism 5 includes a heating roller 510 and a dehumidification sleeve 520 . The dehumidification sleeve 520 is sleeved on the heating roller 510 and is rotatably connected thereto. An ultrafine fiber layer 521 is provided on the surface of the dehumidification sleeve 520 .
[0034] The residual water stains on the surface of the aluminum plate are wiped off by the ultra-fine fiber layer 521, and the dust on the surface of the aluminum plate is wiped off.
[0035] Furthermore, a spirally wound heating wire 511 is disposed inside the heating roller 510 .
[0036] The heating roller 510 is heated by the electric heating wire 511, so that the ultrafine fiber layer 521 is heated and dried, so that it maintains a good water absorption capacity and maintains a high temperature, which can accelerate the rapid evaporation of water stains on the surface of the aluminum plate.
[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An aluminum plate polishing device, comprising a feeding mechanism (2), a polishing mechanism (1) and a discharging mechanism (3), characterized in that: A decontamination mechanism (4) and a dehumidification mechanism (5) are provided at the upper end of the discharge mechanism (3); The dirt removal mechanism (4) comprises a dirt removal roller (410), a motor (420), a dirt storage box (450) and a support frame (440); the material discharge mechanism (3) comprises an equipment frame (101) and a conveyor belt (102); the dirt removal roller (410) is rotatably mounted on the upper end of the equipment; the motor (420) is fixedly mounted on the equipment frame (101) and keyed to the dirt removal roller (410); the support frame (440) is fixedly mounted on the upper end of the equipment frame (101); and the dirt storage box (450) is detachably mounted on the equipment frame (101).
2. The aluminum plate polishing device according to claim 1, characterized in that: The surface of the dirt removal roller (410) is provided with water-absorbing cotton (411).
3. The aluminum plate polishing device according to claim 2, characterized in that: A feed opening (451) is provided on the side of the dirt storage box (450), and a scraper (452) is provided on the edge of the feed opening (451).
4. The aluminum plate polishing device according to claim 3, characterized in that: The upper end of the support frame (440) is provided with a slidably connected positioning frame (430), the upper end surface of the positioning frame (430) is provided with a positioning groove (431), and the dirt storage box (450) is inserted into the positioning groove (431) and slidably connected to the positioning frame (430).
5. The aluminum plate polishing device according to claim 4, characterized in that: A rotatably connected screw rod (441) is provided on the side of the positioning frame (430), and a screw hole (442) is provided on the side of the supporting frame (440). The screw rod (441) passes through the screw hole (442) and is threadedly connected to the supporting frame (440).
6. The aluminum plate polishing device according to claim 1, characterized in that: The dehumidification mechanism (5) comprises a heating roller (510) and a dehumidification sleeve (520); the dehumidification sleeve (520) is sleeved on the heating roller (510) and rotatably connected thereto; and a superfine fiber layer (521) is provided on the surface of the dehumidification sleeve (520).
7. The aluminum plate polishing device according to claim 6, characterized in that: The heating roller (510) is provided with a spirally wound heating wire (511).