A clamping device

By designing a clamping device for rotary joint repair, the problems of low repair efficiency and waste of resources in the prior art are solved, efficient and unified processing and repair are achieved, and repair rate and processing efficiency are improved.

CN222726406UActive Publication Date: 2025-04-08福斯特(滁州)新材料有限公司
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Patent Information

Application Number
CN202421402955.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-08
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In the prior art, the repair method of rotary joints mainly relies on manual handheld, making it difficult to ensure the flatness of the end surface and the roughness of the surface, resulting in a risk of water leakage after repair, and low working efficiency and low repair rate, resulting in waste of resources.

Method used

A clamping device is designed, which includes a base, at least two clamping components and at least two height adjustment components. The clamping component consists of a fixed module, a moving module and a horizontal adjustment component. The height adjustment component ensures the uniform height of the workpiece to be processed and facilitates grinding by a flat grinder.

Benefits of technology

The clamping device can clamp multiple workpieces to be processed at the same time. By adjusting the position and height of the clamping assembly, it improves processing efficiency and repair rate, reduces resource waste, and is simple to operate and convenient to use.

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Abstract

The present application belongs to the field of fixture technology. The present application discloses a clamping device, which includes a base, at least two clamping components and at least two height adjustment components; the clamping components are connected to the base, the clamping components are arranged along a preset direction, the clamping components include a fixed module, a movable module and a first horizontal adjustment member, the fixed module is fixedly connected to the base, the movable module is slidably connected to the base, the first horizontal adjustment member is connected to the base, and the first horizontal adjustment member is used to make the movable module close to or away from the fixed module; the height adjustment component is arranged on the base, and the height adjustment component is used to adjust the horizontal height of each clamping component. The clamping device in the present application can clamp multiple workpieces to be processed at the same time, and can also adjust the height of the clamped workpieces to be processed to be uniform, and then use a surface grinder for grinding to improve the repair rate and repair efficiency of the workpiece.
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Description

Technical Field

[0001] The present application belongs to the technical field of clamps, and in particular relates to a clamping device for clamping a rotary joint. Background Art

[0002] As a closed pipeline connection device for 360° rotating medium (gas, liquid, oil, etc.), the rotary joint is effectively integrated into various processing equipment through a compact design structure and flange connection, so that specific connected pipelines can rotate relative to each other. The application field of rotary joints covers almost all processing and manufacturing industries, such as metallurgy, machine tools, printing and dyeing, pharmaceuticals, etc., and also includes the photovoltaic industry.

[0003] In the related art, the repair method of a rotary joint is usually to manually hold the rotary joint and use a flat file or a grinder to grind the rotary joint. However, since a flat grinder cannot be used for the manual holding method, it is difficult to ensure the flatness and surface roughness of the end face of the rotary joint, whether it is a flat file or a grinder, so that the repaired rotary joint will still have a high probability of leaking, and the manual hand-held grinding repair method has low work efficiency and low repair rate. Therefore, for rotary joints that are damaged and have problems such as leakage, in most cases they will be scrapped and recycled, and only in a few cases will they be repaired, which makes the waste of resources caused by the workpiece more and more serious. Utility Model Content

[0004] An embodiment of the present application provides a clamping device that can clamp multiple workpieces to be processed at the same time, and can also adjust the height of the clamped workpieces to be processed to be uniform, and then use a surface grinder to grind them, thereby improving the repair rate and repair efficiency of the relevant workpieces.

[0005] An embodiment of the present application provides a clamping device, which is used to clamp a rotary joint; the clamping device includes a base, at least two clamping components and at least two height adjustment components; the clamping component is connected to the base, and the clamping component is arranged along a preset direction. The clamping component includes a fixed module, a movable module and a first horizontal adjustment member, the fixed module is fixedly connected to the base, the movable module is slidably connected to the base, the first horizontal adjustment member is connected to the base, and the first horizontal adjustment member makes the movable module approach or move away from the fixed module; the height adjustment component is arranged on the base, and the height adjustment component is used to adjust the horizontal height of each clamping component respectively.

[0006] Furthermore, the height adjustment component includes a first height adjustment member and a second height adjustment member; the first height adjustment member is arranged between the fixed module and the base, and the second height adjustment member is arranged between the movable module and the base.

[0007] Furthermore, a first notch is provided on a side of the fixed module close to the movable module, and a second notch is provided on a side of the movable module close to the fixed module; when clamping, the clamped object is located between the first notch and the second notch.

[0008] Furthermore, the shape of the first notch includes one of a V-shape, an arc shape or an irregular shape; the shape of the second notch includes one of a V-shape, an arc shape or an irregular shape.

[0009] Furthermore, the first notch is a V-shaped notch, and the fixed module is provided with a first angle adjustment member for adjusting the opening angle of the first notch; the second notch is a V-shaped notch, and the movable module is provided with a second angle adjustment member for adjusting the opening angle of the second notch.

[0010] Furthermore, the clamping device also includes a second horizontal adjustment member, which is connected to the base, and the second horizontal adjustment member enables each movable module to approach or move away from each fixed module at the same time.

[0011] Furthermore, the moving module is also provided with a limiting hole for limiting the sliding range of the moving module.

[0012] Furthermore, the clamping device also includes a fixing piece, which is passed through the limiting hole and connected to the base.

[0013] Furthermore, the fixed module is also provided with a first process hole, and the first process hole is located on the inner side of the first notch; the movable module is also provided with a second process hole, and the second process hole is located on the inner side of the second notch.

[0014] Furthermore, the clamping device also includes a locking member, which is arranged between adjacent moving modules.

[0015] The clamping device in the present application has at least the following advantages:

[0016] The present application provides a plurality of clamping assemblies in the clamping device, so that the clamping device can clamp a plurality of workpieces to be processed at the same time, thereby improving the processing efficiency. The clamping assembly is provided with a first horizontal adjustment member, which can adjust the position of the moving module of the clamping assembly, so that the clamping assembly can clamp workpieces to be processed of different specifications, thereby improving the applicability of the clamping device. The clamping device is also provided with a height adjustment assembly, so that the height of the clamped workpieces to be processed is uniform, so as to facilitate processing and repair by processing methods such as surface grinding, further improving the processing efficiency and repair rate of the workpieces to be processed.

[0017] The present application sets a second horizontal adjustment member in the clamping device so that the second horizontal adjustment member can adjust the positions of multiple moving modules at the same time, which makes it easier to apply the clamping device to batch repair operations of workpieces of the same specifications, thereby improving the clamping efficiency and convenience of the clamping operation.

[0018] The present application provides a first angle adjustment member on the fixed module of the clamping assembly, and also provides a second angle adjustment member on the movable module of the clamping assembly, so that the slot sizes of the fixed module and the movable module are adjustable and can clamp workpieces of different sizes and shapes to be processed, thereby improving the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of a clamping device in one embodiment of the present application;

[0020] Figure 2 This is a schematic side view of the structure of a clamping device in one embodiment of the present application;

[0021] Figure 3 This is a schematic diagram of a top view of a clamping device in one embodiment of the present application;

[0022] Figure 4 This is a schematic diagram of a top view of a clamping assembly in one embodiment of the present application;

[0023] Figure 5 This is a schematic diagram of a top view of a moving module in one embodiment of the present application;

[0024] Figure 6 This is a schematic diagram of a top view of a moving module in another embodiment of the present application;

[0025] Figure 7 for Figure 3 Enlarged view of part A in the middle;

[0026] Figure 8 This is a schematic top view of a clamping device in another embodiment of the present application.

[0027] In the figure: clamping device 100, base 11, clamping assembly 12, fixed module 121, first slot 1211, first angle adjustment member 1212, first process hole 1213, movable module 122, second slot 1221, second angle adjustment member 1222, second process hole 1223, limiting hole 1224, first horizontal adjustment member 123, height adjustment assembly 13, first height adjustment member 131, second height adjustment member 132, second horizontal adjustment member 14, fixing member 15, locking member 16; length direction 101, width direction 102, height direction 103. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the specific implementation manner of the present application will be clearly and completely described below in conjunction with the drawings in the implementation manner of the present application.

[0029] The present application embodiment provides a Figure 1The clamping device 100 shown is mainly used for clamping a rotary joint. The clamping device 100 includes a base 11 and at least two clamping assemblies 12. The clamping assemblies 12 are arranged along a preset direction. In this embodiment, the clamping assemblies 12 are arranged along the length direction 101 of the base 11. The clamping assembly 12 includes a fixed module 121, a movable module 122 and a first horizontal adjustment member 123. The fixed module 121 is fixedly connected to the base 11, the movable module 122 is slidably connected to the base 11, the movable module 122 can move along the width direction of the base 11, and the first horizontal adjustment member 123 is connected to the base 11, and the first horizontal adjustment member 123 can drive the movable module 122 to translate in a direction close to or away from the fixed module 121. The clamping device 100 also includes at least two height adjustment assemblies 13. The height adjustment assembly 13 is mounted on the base 11, and a single height adjustment assembly 13 is used to adjust the height of a single clamping assembly 12 accordingly. The horizontal heights of the clamping assemblies 12 are adjusted by the multiple height adjustment assemblies 13, so that the workpieces to be processed clamped by the clamping assemblies 12 can be at the same height, which is convenient for processing the workpieces to be processed. The clamping device 100 can clamp multiple workpieces to be processed at the same time, and the clamped workpieces to be processed can be ground by a surface grinder or other device, thereby improving the processing efficiency of the workpieces to be processed.

[0030] As an optional embodiment, the first horizontal adjustment member 123 can make the moving module 122 approach or move away from the fixed module 121. The first horizontal adjustment member 123 can be abutted against the moving module 122, or can be fixedly connected to the moving module 122. In this embodiment, the first horizontal adjustment member 123 is a screw, and the end of the screw is abutted against the moving module 122. By installing a linkage member at the abutment between the end of the screw and the moving module 122, the screw and the moving module 122 are mutually limited. One screw can be used to adjust the position of a moving module 122, and multiple screws can also be used to adjust the position of a moving module 122. Using multiple screws to adjust the position of a moving module 122 can improve the accuracy and stability of the adjustment. Rotating the screw can make the screw move along the width direction 102 of the base 11, and the screw remains rotatably connected and penetrates the base 11, and the base 11 is provided with a matching thread on the inner side of the perforation according to the screw. When it is necessary to clamp the workpiece to be processed, the object to be clamped can be placed between the fixed module 121 and the movable module 122, and the screw rod is rotated to push the screw rod in the direction close to the fixed module 121, and the end of the screw rod presses against the movable module 122 and moves in the direction close to the fixed module 121, thereby gradually reducing the distance between the fixed module 121 and the movable module 122 to achieve clamping of the workpiece to be processed. When it is necessary to remove the workpiece to be processed, the screw rod is rotated in the opposite direction, and the screw rod moves in the direction away from the fixed module 121, thereby driving the movable module 122 to move in the direction away from the fixed module 121, and the clamping assembly 12 releases the clamped workpiece to be processed, and the workpiece to be processed can be easily removed. The first horizontal adjustment member 123 can also be fixedly connected to the movable module 122. When the first horizontal adjustment member 123 moves toward the fixed module 121 , the movable module 122 follows the first horizontal adjustment member 123 to approach the fixed module 121 ; when the first horizontal adjustment member 124 moves away from the fixed module 121 , the movable module 122 follows the first horizontal adjustment member 123 to move away from the fixed module 121 .

[0031] As an optional embodiment, the clamping device 100 also includes a second horizontal adjustment member 14, which is installed on the base 11. The second horizontal adjustment member 14 can drive at least two moving modules 122 to move along the width direction 102. The second horizontal adjustment member 14 can be installed on the base 11 and electrically connected to each clamping assembly 12, and the position of the moving module 122 can be adjusted by electrical control or the like. The second horizontal adjustment member 14 can also be mechanically connected to at least two clamping assemblies 12, and the position of the moving module 122 can be adjusted by a mechanical structure. In this embodiment, the second horizontal adjustment member 14 adjusts the moving module 122 by a mechanical structure. Specifically, the second horizontal adjustment member 14 can be connected to a plurality of first horizontal adjustment members 123. Taking the second horizontal adjustment member 14 connecting all the first horizontal adjustment members 123 as an example, when the second horizontal adjustment member 14 moves in the direction close to the fixed module 121, the second horizontal adjustment member 14 drives all the first horizontal adjustment members 123 to move in the direction close to the fixed module 121, and the first horizontal adjustment member 123 drives the moving module 122 to move in the direction close to the fixed module 121, so that multiple workpieces to be processed can be clamped at the same time. When the second horizontal adjustment member 14 moves in the direction away from the fixed module 121, the second horizontal adjustment member 14 drives all the first horizontal adjustment members 123 to move in the direction away from the fixed module 121, and the first horizontal adjustment member 123 drives the moving module 122 to move in the direction away from the fixed module 121, so that multiple workpieces to be processed can be released at the same time. The second horizontal adjustment member 14 can improve the convenience of the clamping device 100. The second horizontal adjustment member 14 can also be directly connected to multiple moving modules 122, and the second horizontal adjustment member 14 directly controls the moving module 122 to move along the width direction 102.

[0032] As an optional implementation, Figure 2 As shown, the height adjustment component 13 includes a first height adjustment member 131 and a second height adjustment member 132. The first height adjustment member 131 is arranged between the fixed module 121 and the base 11, and the first height adjustment member 131 can make the fixed module 121 move along the height direction 103 of the base 11, and can adjust the height of the fixed module 121. The second height adjustment member 132 is arranged between the movable module 122 and the base 11, and the first height adjustment member 131 can adjust the fixed module 121 to move along the height direction 103, and can adjust the height of the movable module 122. The first height adjustment member 131 and the second height adjustment member 132 jointly adjust the height positions of the fixed module 121 and the movable module 122 in the clamping component 12, so that the fixed module 121 and the movable module 122 that cooperate with each other to clamp are located at the same height, and further make the processing plane of the workpiece to be processed located at the same height, which is convenient for processing the workpiece to be processed. The specific optional structure of the height adjustment component 13 can be a known mechanical structure that can adjust the height, such as a folding lifting platform, a lifting screw, etc.

[0033] As an optional implementation, Figure 3 As shown, a first notch 1211 is provided on one side of the fixed module 121 close to the movable module 122, and a second notch 1221 is provided on one side of the movable module 122 close to the fixed module 121. The first notch 1211 and the second notch 1221 are used to clamp the workpiece to be processed. When clamping, the workpiece to be processed can be placed between the first notch 1211 and the second notch 1221, and the movable module 122 is controlled to move toward the fixed module 121 by adjusting the first horizontal adjustment member 123, thereby reducing the distance between the movable module 122 and the fixed module 121, so that the first notch 1211 and the second notch 1221 abut against the workpiece to be processed, thereby clamping the workpiece to be processed.

[0034] As an optional embodiment, the shape of the first notch 1211 includes at least one of a V-shape, an arc shape, a semi-regular polygon, or other irregular shapes; the notch shape of the second notch 1221 is V-shaped (such as Figure 4 As shown), arc shape (as shown Figure 5 as shown) or semi-regular polygons or other irregular shapes (such as Figure 6 For workpieces with regular shapes such as rotary joints, cylindrical workpieces or regular prism workpieces, V-shaped notches, arc-shaped notches or semi-regular polygonal notches can be used for clamping. For workpieces with irregular shapes, irregular notches corresponding to the workpieces can also be used for clamping.

[0035] As an optional embodiment, the opening sizes of the first notch 1211 and the second notch 1221 are adjustable. When the size of the workpiece to be processed is large, the openings of the first notch 1211 and the second notch 1221 can be enlarged to improve the stability of the clamping. When the size of the workpiece to be processed is small, the openings of the first notch 1211 and the second notch 1221 can be reduced so that the first notch 1211 and the second notch 1221 can clamp the workpiece to be processed.

[0036] As an optional implementation, Figure 4 As shown, when the first notch 1211 is a V-shaped notch, a first angle adjustment member 1212 may be further installed on the fixed module 121. The first angle adjustment member 1212 can adjust the opening angle of the V-shaped notch of the fixed module 121. When the second notch 1221 is a V-shaped notch, a second angle adjustment member 1222 may be further installed on the movable module 122. The second angle adjustment member 1222 can adjust the opening angle of the V-shaped notch of the movable module 122. When the diameter of the workpiece to be processed is small, the opening angle of the V-shaped notch can be reduced to improve the stability of the clamping. When the diameter of the workpiece to be processed is large, the opening angle of the V-shaped notch can be increased to improve the stability of the clamping.

[0037] As an optional implementation, Figure 7 As shown, the fixed module 121 also includes a first process hole 1213, which is located inside the first notch 1211; the fixed module 121 also includes a second process hole 1223, which is located inside the second notch 1221. By leaving a gap between the first notch 1211 and the second notch 1221 facing the same direction, the first process hole 1213 and the second process hole 1223 are respectively provided, and the curvature of the first process hole 1213 and the second process hole 1223 are matched with the curvature of the outer wall of the cylindrical workpiece to be processed, the interference of the fixed die block 121 and the movable module 122 on the workpiece during the clamping process can be reduced, and the clamping effect can be further improved.

[0038] As an optional implementation, Figure 8 As shown, the movable module 122 is also provided with a limiting hole 1224. In this embodiment, the limiting hole 1224 is in a strip shape and can extend along the width direction 102. When the first horizontal adjustment member 123 adjusts the position of the movable module 122, the limiting hole 1224 can limit the movement direction of the movable module 122 to prevent the movable module 122 from being offset along the length direction 101. The limiting hole 1224 can ensure that when the movable module 122 moves, the first notch 1211 of the movable module 122 is always aligned with the second notch 1221 of the fixed module 121, thereby improving the clamping stability of the clamping assembly 12.

[0039] As an optional embodiment, a plurality of limiting holes 1224 may be provided on the moving module 122 to further limit the movement of the moving module 122. In this embodiment, two limiting holes 1224 are provided on the moving module 122, and the two limiting holes 1224 are arranged along the length direction 101. The two limiting holes 1224 can not only prevent the moving module 122 from being offset along the length direction 101, but also prevent the moving module 122 from rotating, so that the first notch 1211 is always aligned with the second notch 1221 of the fixed module 121, further improving the stability of the clamping of the clamping assembly 12.

[0040] As an optional embodiment, the clamping device 100 further includes a fixing member 15, which is inserted into the limiting hole 1224 and vertically fixedly connected to the base 11. When the fixing member 15 is locked, the movable module 122 is fixed on the base 11 and cannot move relative to the base 11. When the fixing member 15 is loosened, the movable module 122 can slide on the base 11 along the width direction 102.

[0041] As an optional embodiment, the clamping device 100 further includes a locking member 16. The locking member 16 is installed between adjacent moving modules 122. When the locking member 16 is in a locked state, the adjacent moving modules 122 can be fixed so that the adjacent moving modules 122 become a whole. When the locking member 16 is in a locked state, the adjacent moving modules 122 cannot move relative to each other, which is convenient for adjusting the position of the moving module 122 as a whole. When the locking member 16 is in an unlocked state, the adjacent moving modules 122 can move independently without being affected by each other, which is convenient for adjusting the position of a single moving module 122 separately.

[0042] In summary, the present application provides a clamping device 100. The clamping device 100 is equipped with multiple clamping assemblies 12, which can clamp multiple workpieces to be processed at the same time. When multiple workpieces to be processed need to be clamped, the workpieces to be processed can be placed between the fixed module 121 and the movable module 122 of each clamping assembly 12, and the position of the movable module 122 is adjusted by the first horizontal adjustment member 123, so that each clamping assembly 12 clamps the workpiece to be processed. Then, the height of the clamping is adjusted by the height adjustment assembly 13, so that the processing surfaces of each workpiece to be processed are at the same height, and processing can be carried out.

[0043] When multiple workpieces to be processed need to be clamped, the workpieces to be processed can be placed between the fixed module 121 and the movable module 122 of each clamping assembly 12, and the positions of the multiple movable modules 122 can be adjusted simultaneously by the second horizontal adjustment member 14, and each clamping assembly can be fine-tuned by the first horizontal adjustment member 13. The convenience of adjusting the multiple movable modules 122 can be improved by coarse adjustment of the second horizontal adjustment member 14; the accuracy of adjusting the clamping device 100 can be improved by fine adjustment of the first horizontal adjustment member 123; the time required for adjusting the clamping assembly 12 can be reduced by the cooperation between the first horizontal adjustment member 123 and the second horizontal adjustment member 14, thereby improving the convenience and accuracy of the clamping device 100.

[0044] When the workpiece to be clamped is too large or too small, the opening angles of the fixed module 121 and the movable module 122 can be adjusted by the first angle adjustment member 1212 and the second angle adjustment member 1222 to make the opening angles of the movable module 121 and the movable module 122 match the workpiece to be processed, thereby improving the clamping stability of the clamping assembly.

[0045] The clamping device 100 in the present application can clamp the workpieces to be processed at the same time, so that the workpieces to be processed can be ground using a surface grinder and other devices, saving labor costs. The clamping device 100 is simple to operate and easy to use, and can clamp multiple workpieces to be processed at the same time, thereby improving the processing efficiency of the workpieces to be processed.

[0046] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to this application.

Claims

1. A clamping device, characterized in that: include: Base; At least two clamping assemblies, the clamping assemblies are connected to the base, the clamping assemblies are arranged along a preset direction, the clamping assemblies include a fixed module, a movable module and a first horizontal adjustment member, the fixed module is fixedly connected to the base, the movable module is slidably connected to the base, the first horizontal adjustment member is connected to the base, and the first horizontal adjustment member is used to make the movable module approach or move away from the fixed module; At least two height adjustment components are provided on the base, and the height adjustment components are respectively used to adjust the horizontal height of each clamping component.

2. The clamping device according to claim 1, characterized in that: The height adjustment assembly includes a first height adjustment member and a second height adjustment member; the first height adjustment member is disposed between the fixed module and the base, and the second height adjustment member is disposed between the movable module and the base.

3. The clamping device according to claim 1, characterized in that: A first notch is provided on a side of the fixed module close to the movable module, and a second notch is provided on a side of the movable module close to the fixed module; when clamping, the clamped object is located between the first notch and the second notch.

4. The clamping device according to claim 3, characterized in that: The shape of the first notch may be one of a V-shape, an arc shape or an irregular shape; The shape of the second notch may be V-shaped, arc-shaped or irregular.

5. The clamping device according to claim 4, characterized in that: The first notch is a V-shaped notch, and the fixed module is provided with a first angle adjustment member for adjusting the opening angle of the first notch; The second notch is a V-shaped notch, and the moving module is provided with a second angle adjustment member for adjusting an opening angle of the second notch.

6. The clamping device according to claim 1, characterized in that: It also includes a second horizontal adjustment member, which is connected to the base and is used to make each of the movable modules approach or move away from each of the fixed modules at the same time.

7. The clamping device according to claim 1, characterized in that: The movable module is also provided with a limiting hole for limiting the sliding range of the movable module.

8. The clamping device according to claim 7, characterized in that: Also included is a fixing member, which passes through the limiting hole and is connected to the base.

9. The clamping device according to claim 3, characterized in that: The fixed module is further provided with a first process hole, and the first process hole is located inside the first notch; The moving module is further provided with a second process hole, and the second process hole is located inside the second notch.

10. The clamping device according to claim 1, characterized in that: It also includes a locking member for fixing adjacent moving modules, and the locking member is arranged between adjacent moving modules.