A compact pneumatic tool
By designing a compact pneumatic tooling including a fixed base plate, a slider and a mounting shell, the linear guide of the slider and multi-layer support of the workpiece is achieved using guide grooves and combined plates, the problems of low production efficiency and high safety risks in the prior art are solved, and an efficient and safe production process is achieved.
Patent Information
- Application Number
- CN202421334790.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-12
AI Technical Summary
Existing compact pneumatic workpieces are difficult to meet the production needs of large batches or high-precisions. The long time to dismantle the workpieces leads to low production efficiency, and improper operation may cause harm to workers.
A compact pneumatic tooling including a fixed base plate, a slider and a mounting shell is designed to realize linear guidance of the slider and multi-layer support of the workpiece through guide grooves and combination plates, and the workpiece height and cylinder position are adjusted using cylinder 1 and spring mechanisms.
It effectively reduces the proportion of work time taken by disassembly workpieces, improves overall production efficiency, meets the production requirements of large-scale or high-precision, and reduces labor costs and safety risks.
Smart Images
Figure CN222726508U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pneumatic tooling, in particular to a compact pneumatic tooling. Background Art
[0002] Compact pneumatic tooling usually refers to pneumatic mechanical devices with small size, light weight and compact structure. They are suitable for assembly, molding, heat treatment, pressing and other processes of small parts. This kind of tooling uses compressed air as a power source and has the characteristics of no noise, no pollution and environmental protection. Due to its simple structure, easy operation and low maintenance cost, compact pneumatic tooling is widely used in various manufacturing fields, especially in precision machining, electronic assembly, automotive parts manufacturing and other industries.
[0003] At present, the pneumatic tooling in the prior art cannot meet the actual use requirements of large quantities or high precision during use. The proportion of working time occupied by disassembling workpieces is relatively high. If the time for disassembling workpieces is too long, the speed of the entire production line will be affected, thereby reducing the overall production efficiency, and the labor cost will increase accordingly. When disassembling workpieces, improper operation may cause harm to workers. In order to solve this technical problem, the utility model proposes a compact pneumatic tooling. Utility Model Content
[0004] The main purpose of the utility model is to provide a compact pneumatic tooling, which can effectively solve the problems mentioned in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A compact pneumatic tooling comprises a fixed base plate, a slider and a mounting shell, wherein four groups of guide grooves are symmetrically provided on the top of the fixed base plate, and the guide grooves are movably connected to the slider, a No. 2 cylinder is provided on the top of the slider, and the mounting shell is detachably connected to the output end of the No. 2 cylinder by threads, and a plurality of groups of combination plates are provided inside the mounting shell, a positioning groove is provided on the top of the combination plate, a positioning plate is provided on the bottom end of the combination plate, and the positioning plate is movably connected to the positioning groove by being engaged, and the positioning plate is in the shape of a cross plate.
[0007] Preferably, a plurality of positioning holes are provided on the top of the fixed base plate, a coupling groove is provided on the top of the fixed base plate, a mounting hole is provided on the bottom end of the fixed base plate, and the mounting hole is communicated with the inside of the coupling groove.
[0008] Preferably, a No. 1 cylinder is arranged inside the mounting hole, a support plate is arranged at the output end of the No. 1 cylinder, and the support plate is movably connected to the engaging groove by being engaged.
[0009] Preferably, two groups of through holes are formed inside the sliding block, and two groups of support frames are arranged on the top of the sliding block.
[0010] Preferably, an insertion rod is movably provided inside the support frame, and the insertion rod movably penetrates the through hole and is movably engaged with the positioning hole.
[0011] Preferably, a spring is provided on the outer side of the insertion rod, and the top end of the spring is connected to the support frame, and a plurality of groups of protrusions are provided on the bottom end of the fixed bottom plate.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, by providing components such as a combination plate, the guide groove can be used to linearly guide the slider, so that the use positions of the four groups of No. 2 cylinders can be adjusted separately according to usage requirements. After the combination plates are increased layer by layer, workpieces of different sizes can be supported. When the No. 2 cylinder is running, the combination plates can be used to squeeze and clamp the supported workpieces, which can meet the actual usage requirements of large quantities or high precision, effectively reduce the proportion of time occupied by disassembling the workpieces, and effectively improve the overall production efficiency.
[0014] In the utility model, by providing components such as an insertion rod and the like, the support plate can be raised from the inside of the joint groove to a suitable height through the operation of the No. 1 cylinder, so that the combined plates of different heights inside the installation shell can be installed to support and clamp the workpiece. The spring can elastically push the insertion rod to move through the through hole opened inside the slider, and the insertion rod can be inserted into the inside of the corresponding positioning hole opened on the top of the fixed bottom plate to position the No. 2 cylinder after the use position is adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a compact pneumatic tooling of the utility model;
[0016] Figure 2 This is a schematic diagram of the fixed bottom plate structure of a compact pneumatic tooling of the utility model;
[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of a guide groove of a compact pneumatic tooling of the utility model;
[0018] Figure 4 It is a schematic diagram of the explosion structure of the installation shell of a compact pneumatic tooling of the utility model;
[0019] Figure 5 The utility model is a schematic diagram of a positioning plate structure of a compact pneumatic tooling.
[0020] In the figure: 1. Fixed base plate; 2. Guide groove; 3. Positioning hole; 4. Engaging groove; 5. Mounting hole; 6. No. 1 cylinder; 7. Support plate; 8. Slider; 9. Through hole; 10. Support frame; 11. Insert rod; 12. Spring; 13. No. 2 cylinder; 14. Mounting shell; 15. Combination plate; 16. Positioning groove; 17. Positioning plate; 18. Bump. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a compact pneumatic tooling;
[0023] A compact pneumatic tooling comprises a fixed base plate 1, a slider 8 and a mounting shell 14. Four groups of guide grooves 2 are symmetrically provided on the top of the fixed base plate 1, and the guide grooves 2 are movably connected to the slider 8. A No. 2 cylinder 13 is provided on the top of the slider 8. The mounting shell 14 is detachably connected to the output end of the No. 2 cylinder 13 by threads. A plurality of groups of combination plates 15 are provided inside the mounting shell 14. A positioning groove 16 is provided on the top of the combination plate 15. A positioning plate 17 is provided on the bottom end of the combination plate 15. The positioning plate 17 is movably connected to the positioning groove 16 by being engaged with the positioning plate 17, and the positioning plate 17 is in the shape of a cross plate.
[0024] The guide groove 2 is symmetrically opened in four groups on the top of the fixed base plate 1, and the slider 8 is movably arranged in the guide groove 2. The guide groove 2 can be used to guide the slider 8 in a linear manner, so that the use positions of the four groups of No. 2 cylinders 13 can be adjusted separately according to the use requirements. The mounting shell 14 is detachably connected to the output end of the No. 2 cylinder 13 through a thread, so that the later pneumatic tooling can disassemble and assemble the mounting shell 14. The internal positioning combination of the mounting shell 14 is provided with multiple groups of combination plates 15, and the combination plates 15 are arranged in a staircase shape. After the combination plates 15 are increased layer by layer, workpieces of different sizes can be supported. When the No. 2 cylinder 13 is running, the combination plates 15 can be used to squeeze and clamp the supported workpiece, which can meet the actual use requirements of large quantities or high precision, effectively reduce the proportion of time occupied by disassembling workpieces, and effectively improve the overall production efficiency.
[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a compact pneumatic tooling;
[0026] A plurality of positioning holes 3 are provided on the top of the fixed base plate 1, a coupling groove 4 is provided on the top of the fixed base plate 1, a mounting hole 5 is provided on the bottom end of the fixed base plate 1, and the mounting hole 5 is communicated with the inside of the coupling groove 4, a No. 1 cylinder 6 is provided inside the mounting hole 5, a support plate 7 is provided at the output end of the No. 1 cylinder 6, and the support plate 7 is movably connected with the coupling groove 4, two groups of through holes 9 are provided inside the slider 8, two groups of support frames 10 are provided on the top of the slider 8, an insert rod 11 is movably provided inside the support frame 10, and the insert rod 11 movably passes through the through hole 9 and is movably connected with the positioning hole 3, a spring 12 is provided on the outside of the insert rod 11, and the top end of the spring 12 is connected to the support frame 10, and a plurality of groups of protrusions 18 are provided at the bottom end of the fixed base plate 1.
[0027] The fixed base plate 1 is the main bottom support component of the compact pneumatic tooling. The fixed base plate 1 can be assembled on the equipment using the protrusion 18. After the joint groove 4 is combined with the support plate 7, the top of the support plate 7 is in a horizontal state with the top of the fixed base plate 1. The mounting hole 5 is used to provide installation space for the No. 1 cylinder 6. Through the operation of the No. 1 cylinder 6, the support plate 7 can lift the workpiece out from the inside of the joint groove 4 and raise it to a suitable height, so that the combination plates 15 of different heights inside the installation shell 14 can support and clamp the workpiece. The support frame 10 is used to provide a limit for the insertion rod 11 to slide up and down. Using the elastic characteristics of the spring 12, the spring 12 can elastically push the insertion rod 11 to move through the through hole 9 opened in the slider 8, and the insertion rod 11 is inserted into the corresponding positioning hole 3 opened on the top of the fixed base plate 1 to position the No. 2 cylinder 13 after adjusting the use position.
[0028] When in use, the fixed base plate 1 is assembled and installed on the use equipment by using the protrusion 18, and the slide block 8 can be linearly guided by the guide groove 2, so that the use positions of the four groups of No. 2 cylinders 13 can be adjusted separately according to the use requirements. The installation shell 14 is detachably connected with the output end of the No. 2 cylinder 13 by thread, which is convenient for the later pneumatic tooling to disassemble and assemble the installation shell 14. After the combination plate 15 is increased layer by layer, workpieces of different sizes can be supported. When the No. 2 cylinder 13 is running, the combination plate 15 can be used to squeeze and clamp the supported workpiece, which can meet the actual use requirements of large quantities or high precision, effectively reduce the proportion of time occupied by disassembling workpieces, and effectively improve the overall production efficiency;
[0029] Through the operation of the No. 1 cylinder 6, the support plate 7 can push the workpiece out from the inside of the joint groove 4 and raise it to a suitable height, so that the combination plates 15 of different heights inside the installation shell 14 can support and clamp the workpiece. The spring 12 can elastically push the insertion rod 11 to move through the through hole 9 opened in the slider 8, and the insertion rod 11 can be inserted into the corresponding positioning hole 3 opened on the top of the fixed base plate 1 to position the No. 2 cylinder 13 after adjusting the use position.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A compact pneumatic tooling, comprising a fixed base plate (1), a slide block (8) and a mounting shell (14), characterized in that: The top of the fixed base plate (1) is symmetrically provided with four groups of guide grooves (2), and the guide grooves (2) are movably connected to the slider (8). The top of the slider (8) is provided with a No. 2 cylinder (13). The mounting shell (14) is detachably connected to the output end of the No. 2 cylinder (13) by thread. The mounting shell (14) is provided with a plurality of groups of combination plates (15) inside. The top of the combination plate (15) is provided with a positioning groove (16). The bottom of the combination plate (15) is provided with a positioning plate (17), and the positioning plate (17) is movably connected to the positioning groove (16) by being engaged with the positioning plate (17). The positioning plate (17) is in the shape of a cross plate.
2. A compact pneumatic tooling according to claim 1, characterized in that: The top of the fixed base plate (1) is provided with a plurality of positioning holes (3), the top of the fixed base plate (1) is provided with a coupling groove (4), the bottom end of the fixed base plate (1) is provided with a mounting hole (5), and the mounting hole (5) is connected to the inside of the coupling groove (4).
3. A compact pneumatic tooling according to claim 2, characterized in that: A No. 1 cylinder (6) is arranged inside the mounting hole (5), a support plate (7) is arranged at the output end of the No. 1 cylinder (6), and the support plate (7) is movably connected to the engagement groove (4) by being engaged with each other.
4. A compact pneumatic tooling according to claim 1, characterized in that: Two groups of through holes (9) are formed inside the slider (8), and two groups of support frames (10) are arranged on the top of the slider (8).
5. A compact pneumatic tooling according to claim 4, characterized in that: An insertion rod (11) is movably provided inside the support frame (10), and the insertion rod (11) movably penetrates the through hole (9) and is engaged and movably connected with the positioning hole (3).
6. A compact pneumatic tooling according to claim 5, characterized in that: A spring (12) is arranged on the outer side of the insertion rod (11), and the top end of the spring (12) is connected to the support frame (10), and a plurality of groups of protrusions (18) are arranged on the bottom end of the fixed base plate (1).