A decorative composite floor embossing device
By designing and decorating the embossing device for composite floors, using vacuum cleaners, heating boxes and spraying mechanisms, the problem of dust residues in composite floors during embossing is solved, and the embossing efficiency is improved.
Patent Information
- Application Number
- CN202420159604.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-01-23
AI Technical Summary
In the prior art, a large amount of ash is likely to remain in the embossing process, affecting the embossing efficiency.
A decorative and renovated composite floor embossment device is designed, including a vacuum cleaner box, a heating box, a spraying mechanism and a cleaning mechanism. Through the cooperation of the conveyor belt and the conveyor wheel, vacuuming and hot air spraying on the surface of the composite floor is achieved to prevent dust residue.
Effectively prevent a large amount of dust from remaining on the surface of the composite floor and improve the embossing efficiency.
Smart Images

Figure CN222726925U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing devices, in particular to an embossing device for decorative composite floors. Background Art
[0002] At present, the manufacturing, calendering and embossing of composite flooring are mostly achieved by means of template stamping. First, the stamped flooring needs to be pre-made into a corresponding block structure, and then the hot pressing template is driven to act on the flooring and the pressure is maintained for more than 1 minute. The above manufacturing process is not only inefficient, but also cannot be continuously manufactured. The unit area of the manufactured flooring is also subject to the size, thickness and pressure device of the template. The cost of products processed by the above method is high and can no longer meet the market requirements. Later, a continuous composite floor calendering and embossing device appeared on the market. Pairs of pressure rollers are arranged into five different blocks for calendering and embossing operations. Although continuous processing of the floor is achieved, there are still many processes, and the production cost is increased. The inspection or replacement of so many pairs of pressure rollers is time-consuming and labor-intensive.
[0003] In the prior art, during the embossing process, a large amount of dust is likely to remain on the main body of the composite floor, which affects the embossing efficiency.
[0004] Therefore, we propose a decorative composite floor embossing device to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the problem in the prior art that a large amount of dust is easily left on the composite floor main body during the embossing process, which affects the embossing efficiency, and proposes an embossing device for decorative composite floor.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A decorative composite floor embossing device comprises two support blocks, two support legs are fixedly installed at the bottom of the two support blocks, a first conveying wheel and a second conveying wheel are rotatably installed between the two support blocks, the first conveying wheel and the second conveying wheel are connected to the same conveyor belt for transmission, a plurality of lower molds are fixedly installed on the conveyor belt, one of the two support blocks is provided with a first motor, the output shaft of the first motor is fixedly connected to the first conveying wheel, a first support frame, a second support frame and a third support frame are fixedly installed on the two support blocks, a dust collection box is fixedly installed on the first support frame, a heating box is fixedly installed on the third support frame, a second motor is provided on one side of the heating box, a dust collection mechanism and a first cleaning mechanism are provided inside the dust collection box, a heating mechanism and a second cleaning mechanism are provided inside the heating box, a spraying mechanism is provided at the bottom of the third support frame, a hose is fixedly installed at the bottom of the third support frame, a heater is provided at the top of the heating box, two push rod motors are provided at the bottom of the second support frame, and the output shafts of the two push rod motors are fixedly installed with the same support plate, and an upper mold is fixedly installed at the bottom of the support plate.
[0008] Preferably, the heating mechanism includes a heating rod and a rotating rod, the rotating rod is fixedly connected to the output shaft of the second motor, the rotating rod is rotatably connected to the heating box, the first fan blade is fixedly mounted on the rotating rod, and the heating rod is fixedly connected to the heater.
[0009] Preferably, the spraying mechanism includes a first bevel gear, the first bevel gear is fixedly connected to the rotating rod, the first bevel gear is meshed with a second bevel gear, a rotating rod is fixedly installed at the bottom of the second bevel gear, a cam is fixedly installed on the rotating rod, and the rotating rod is rotatably connected to the heating box and the third support frame respectively.
[0010] Preferably, a cam groove is provided on the periphery of the cam, a reciprocating rod is slidably installed in the cam groove, and the reciprocating rod is fixedly connected to the hose.
[0011] Preferably, the second cleaning mechanism includes a first pulley, the first pulley is fixedly connected to the rotating rod, the first pulley is meshed with a first belt, the first belt is meshed with a second pulley, the second pulley is fixedly mounted with a first cleaning column, the first cleaning brush is fixedly mounted on the first cleaning column, a fixed block is rotatably mounted on the first cleaning column, and the fixed block is fixedly connected to the heating box.
[0012] Preferably, the dust suction mechanism includes a third pulley, the third pulley is fixedly connected to the rotating rod, the third pulley is meshedly connected to the second belt, the second belt is meshedly connected to the fourth pulley, the fourth pulley is fixedly mounted with a rotating shaft, a positioning block is rotatably mounted on the rotating shaft, and the positioning block is fixedly connected to the second support frame.
[0013] Preferably, a fifth pulley is fixedly mounted on the rotating shaft, the fifth pulley is meshedly connected to the third belt, the third belt is meshedly connected to the sixth pulley, a rotating column is fixedly mounted on the sixth pulley, the second fan blade is fixedly mounted on the rotating column, and the rotating column is rotatably connected to the dust box.
[0014] Preferably, the first cleaning mechanism includes a seventh pulley, the seventh pulley is fixedly connected to the rotating column, the seventh pulley is meshedly connected to the fourth belt, the fourth belt is meshedly connected to the eighth pulley, the second cleaning column is fixedly installed on the eighth pulley, the second cleaning column is fixedly installed with a second cleaning brush, the second cleaning column is rotatably installed with a moving plate, and the moving plate is fixedly connected to the dust box.
[0015] In the utility model, the beneficial effects of the decorative composite floor embossing device are as follows:
[0016] Since the first pulley, the second pulley, the first cleaning brush, the seventh pulley, the eighth pulley and the second cleaning brush are provided, the filter screen of the air intake can be cleaned;
[0017] Due to the provision of the rotating rod, the first fan blade, the heater and the heating rod, the mold can be dried to prevent adhesion;
[0018] Due to the provision of the first bevel gear, the second bevel gear, the rotating rod, the cam, the reciprocating rod and the hose, the hot air can be sprayed evenly;
[0019] Due to the provision of the third pulley, the second belt, the fourth pulley, the rotating shaft, the fifth pulley, the third belt, the sixth pulley, the rotating column and the second fan blade, the surface of the composite floor body can be vacuumed to prevent a large amount of dust from remaining.
[0020] The utility model can vacuum the surface of the composite floor main body, prevent a large amount of dust from remaining, and improve the embossing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a structural schematic diagram of an embossing device for decorative composite flooring proposed by the utility model;
[0022] Figure 2 This is a schematic diagram of the top view of the structure of a decorative composite floor embossing device proposed by the utility model;
[0023] Figure 3 This is an enlarged structural schematic diagram of part A of an embossing device for decorative composite flooring proposed by the utility model;
[0024] Figure 4 This is a schematic diagram of the internal structure of a heating box of a decorative composite floor embossing device proposed by the utility model;
[0025] Figure 5 The utility model provides a decorative composite floor embossing device Figure 2 In part B, the schematic diagram of the structure is enlarged;
[0026] Figure 6 This is an enlarged structural diagram of the C part of a decorative composite floor embossing device proposed by the utility model;
[0027] Figure 7 This is a schematic diagram of the three-dimensional structure of a heating rod of an embossing device for decorative composite flooring proposed by the utility model;
[0028] Figure 8 The utility model is a schematic diagram of the internal structure of a dust collection box of a decorative composite floor embossing device.
[0029] In the figure: 1, support block; 2, support leg; 3, first conveyor wheel; 4, second conveyor wheel; 5, conveyor belt; 6, lower mold; 7, first motor; 8, first support frame; 9, second support frame; 10, third support frame; 11, dust box; 12, heating box; 13, push rod motor; 14, support plate; 15, upper mold; 16, heater; 17, heating rod; 18, second motor; 19, rotating rod; 20, first fan blade; 21, first bevel gear; 22 , second bevel gear; 23, rotating rod; 24, cam; 25, reciprocating rod; 26, hose; 27, third pulley; 28, second belt; 29, fourth pulley; 30, rotating shaft; 31, fifth pulley; 32, third belt; 33, second pulley; 34, sixth pulley; 35, rotating column; 36, second fan blade; 37, seventh pulley; 38, eighth pulley; 39, second cleaning brush; 40, first cleaning brush; 41, first pulley. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Embodiment 1
[0031] Reference Figure 1-Figure 8A decorative composite floor embossing device comprises two support blocks 1, two support legs 2 are fixedly installed at the bottom of the two support blocks 1, a first conveying wheel 3 and a second conveying wheel 4 are rotatably installed between the two support blocks 1, the first conveying wheel 3 and the second conveying wheel 4 are connected to the same conveyor belt 5, a plurality of lower molds 6 are fixedly installed on the conveyor belt 5, one of the two support blocks 1 is provided with a first motor 7, the output shaft of the first motor 7 is fixedly connected to the first conveying wheel 3, a first support frame 8, a second support frame 9 and a third support frame 10 are fixedly installed on the two support blocks 1, and a first support frame 8 is fixed on the first support frame 8. A dust box 11 is fixedly installed, a heating box 12 is fixedly installed on the third support frame 10, a second motor 18 is provided on one side of the heating box 12, a dust collection mechanism and a first cleaning mechanism are provided inside the dust box 11, a heating mechanism and a second cleaning mechanism are provided inside the heating box 12, a spraying mechanism is provided at the bottom of the third support frame 10, a hose 26 is fixedly installed at the bottom of the third support frame 10, a heater 16 is provided on the top of the heating box 12, two push rod motors 13 are provided at the bottom of the second support frame 9, and the output shafts of the two push rod motors 13 are fixedly installed with the same support plate 14, and an upper mold 15 is fixedly installed at the bottom of the support plate 14.
[0032] In the utility model, the heating mechanism includes a heating rod 17 and a rotating rod 19, the rotating rod 19 is fixedly connected to the output shaft of the second motor 18, the rotating rod 19 is rotatably connected to the heating box 12, the first fan blade 20 is fixedly mounted on the rotating rod 19, and the heating rod 17 is fixedly connected to the heater 16.
[0033] In the utility model, the spraying mechanism includes a first bevel gear 21, the first bevel gear 21 is fixedly connected to the rotating rod 19, the first bevel gear 21 is meshed with a second bevel gear 22, a rotating rod 23 is fixedly installed at the bottom of the second bevel gear 22, a cam 24 is fixedly installed on the rotating rod 23, and the rotating rod 23 is rotatably connected to the heating box 12 and the third support frame 10 respectively.
[0034] In the utility model, a cam groove is provided around the cam 24 , a reciprocating rod 25 is slidably installed in the cam groove, and the reciprocating rod 25 is fixedly connected to the hose 26 .
[0035] In the utility model, the second cleaning mechanism includes a first pulley 41, the first pulley 41 is fixedly connected to the rotating rod 19, the first pulley 41 is meshedly connected with the first belt, the first belt is meshedly connected with the second pulley 33, the second cleaning column is fixedly installed on the second cleaning column, the first cleaning brush 40 is fixedly installed on the first cleaning column, a fixed block is rotatably installed on the first cleaning column, and the fixed block is fixedly connected to the heating box 12.
[0036] In the utility model, the dust collection mechanism includes a third pulley 27, the third pulley 27 is fixedly connected to the rotating rod 19, the third pulley 27 is meshedly connected to the second belt 28, the second belt 28 is meshedly connected to the fourth pulley 29, the fourth pulley 29 is fixedly mounted with a rotating shaft 30, the rotating shaft 30 is rotatably mounted with a positioning block, and the positioning block is fixedly connected to the second support frame 9.
[0037] In the utility model, a fifth pulley 31 is fixedly mounted on the rotating shaft 30, the fifth pulley 31 is meshedly connected with the third belt 32, the third belt 32 is meshedly connected with the sixth pulley 34, the sixth pulley 34 is fixedly mounted with a rotating column 35, the rotating column 35 is fixedly mounted with a second fan blade 36, and the rotating column 35 is rotatably connected to the dust box 11.
[0038] In the utility model, the first cleaning mechanism includes a seventh pulley 37, the seventh pulley 37 is fixedly connected to the rotating column 35, the seventh pulley 37 is meshedly connected to the fourth belt, the fourth belt is meshedly connected to the eighth pulley 38, the second cleaning column is fixedly installed on the eighth pulley 38, the second cleaning column is fixedly installed on the second cleaning brush 39, the second cleaning column is rotatably installed with a moving plate, and the moving plate is fixedly connected to the dust box 11.
[0039] In the utility model, when in use, the first motor 7 is started, the first motor 7 drives the first conveying wheel 3 to rotate, the first conveying wheel 3 drives the second conveying wheel 4 to rotate through the conveyor belt 5, so as to transport the composite floor body, the second motor 18 is started, the second motor 18 drives the rotating rod 19 to rotate, the rotating rod 19 drives the first fan blade 20 to rotate, the heater 16 is started, the heater 16 drives the heating rod 17 to heat, so as to dry the mold to prevent adhesion, the rotating rod 19 drives the first bevel gear 21 to rotate, the first bevel gear 21 drives the second bevel gear 22 to rotate, the second bevel gear 22 drives the rotating rod 23 to rotate, the rotating rod 23 drives the cam 24 to rotate, the cam 24 drives the reciprocating rod 25 to move back and forth, the reciprocating rod 25 drives the hose 26 to move back and forth, so as to evenly spray the hot air, the rotating rod 19 drives the first pulley 41 to rotate, the first pulley 41 drives the second pulley 33 through the first belt Rotate, the second pulley 33 drives the first cleaning column to rotate, the first cleaning column drives the first cleaning brush 40 to rotate, and can clean the air intake filter, the rotating rod 19 drives the third pulley 27 to rotate, the third pulley 27 drives the fourth pulley 29 to rotate through the second belt 28, the fourth pulley 29 drives the rotating shaft 30 to rotate, the rotating shaft 30 drives the fifth pulley 31 to rotate, the fifth pulley 31 drives the sixth pulley 34 to rotate through the third belt 32, the sixth pulley 34 drives the rotating column 35 to rotate, the rotating column 35 drives the second fan blade 36 to rotate, and can vacuum the surface of the composite floor body to prevent a large amount of dust from remaining, the rotating column 35 drives the seventh pulley 37 to rotate, the seventh pulley 37 drives the eighth pulley 38 to rotate through the fourth belt, the eighth pulley 38 drives the second cleaning column to rotate, the second cleaning column drives the second cleaning brush 39 to rotate, and can clean the air intake filter. Embodiment 2
[0040] The difference between this embodiment and the first embodiment is that a collection box is arranged inside the dust collection box 11 to collect dust and prevent people from inhaling dust.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A decorative composite floor embossing device, comprising two support blocks (1), characterized in that: Two support legs (2) are fixedly installed at the bottom of the two support blocks (1); a first conveying wheel (3) and a second conveying wheel (4) are rotatably installed between the two support blocks (1); the first conveying wheel (3) and the second conveying wheel (4) are transmission-connected to the same conveyor belt (5); a plurality of lower molds (6) are fixedly installed on the conveyor belt (5); one of the two support blocks (1) is provided with a first motor (7); an output shaft of the first motor (7) is fixedly connected to the first conveying wheel (3); a first support frame (8), a second support frame (9) and a third support frame (10) are fixedly installed on the two support blocks (1); a dust collection box (11) is fixedly installed on the first support frame (8); and a dust collection box (11) is fixedly installed on the third support frame. A heating box (12) is fixedly mounted on the frame (10), a second motor (18) is provided on one side of the heating box (12), a dust collecting mechanism and a first cleaning mechanism are provided inside the dust collecting box (11), a heating mechanism and a second cleaning mechanism are provided inside the heating box (12), a spraying mechanism is provided at the bottom of the third support frame (10), a hose (26) is fixedly mounted at the bottom of the third support frame (10), a heater (16) is provided at the top of the heating box (12), two push rod motors (13) are provided at the bottom of the second support frame (9), and the output shafts of the two push rod motors (13) are fixedly mounted on the same support plate (14), and an upper mold (15) is fixedly mounted at the bottom of the support plate (14).
2. The decorative composite floor embossing device according to claim 1, characterized in that: The heating mechanism comprises a heating rod (17) and a rotating rod (19); the rotating rod (19) is fixedly connected to the output shaft of the second motor (18); the rotating rod (19) is rotationally connected to the heating box (12); a first fan blade (20) is fixedly mounted on the rotating rod (19); and the heating rod (17) is fixedly connected to the heater (16).
3. The decorative composite floor embossing device according to claim 2, characterized in that: The spraying mechanism comprises a first bevel gear (21), the first bevel gear (21) being fixedly connected to a rotating rod (19), the first bevel gear (21) being meshed with a second bevel gear (22), a rotating rod (23) being fixedly mounted at the bottom of the second bevel gear (22), a cam (24) being fixedly mounted on the rotating rod (23), and the rotating rod (23) being rotatably connected to the heating box (12) and the third support frame (10), respectively.
4. The decorative composite floor embossing device according to claim 3, characterized in that: A cam groove is formed around the cam (24), a reciprocating rod (25) is slidably mounted in the cam groove, and the reciprocating rod (25) is fixedly connected to the hose (26).
5. The decorative composite floor embossing device according to claim 2, characterized in that: The second cleaning mechanism comprises a first pulley (41), the first pulley (41) is fixedly connected to the rotating rod (19), the first pulley (41) is meshedly connected to a first belt, the first belt is meshedly connected to a second pulley (33), a first cleaning column is fixedly mounted on the second pulley (33), a first cleaning brush (40) is fixedly mounted on the first cleaning column, a fixed block is rotatably mounted on the first cleaning column, and the fixed block is fixedly connected to the heating box (12).
6. The decorative composite floor embossing device according to claim 2, characterized in that: The dust collecting mechanism comprises a third pulley (27), the third pulley (27) is fixedly connected to the rotating rod (19), the third pulley (27) is meshedly connected to the second belt (28), the second belt (28) is meshedly connected to the fourth pulley (29), the fourth pulley (29) is fixedly mounted with a rotating shaft (30), a positioning block is rotatably mounted on the rotating shaft (30), and the positioning block is fixedly connected to the second support frame (9).
7. The decorative composite floor embossing device according to claim 6, characterized in that: A fifth pulley (31) is fixedly mounted on the rotating shaft (30), the fifth pulley (31) is meshedly connected to a third belt (32), the third belt (32) is meshedly connected to a sixth pulley (34), a rotating column (35) is fixedly mounted on the sixth pulley (34), a second fan blade (36) is fixedly mounted on the rotating column (35), and the rotating column (35) is rotationally connected to the dust box (11).
8. The decorative composite floor embossing device according to claim 7, characterized in that: The first cleaning mechanism comprises a seventh pulley (37), the seventh pulley (37) is fixedly connected to the rotating column (35), the seventh pulley (37) is meshedly connected to a fourth belt, the fourth belt is meshedly connected to an eighth pulley (38), a second cleaning column is fixedly mounted on the eighth pulley (38), a second cleaning brush (39) is fixedly mounted on the second cleaning column, a shift plate is rotatably mounted on the second cleaning column, and the shift plate is fixedly connected to the dust box (11).