A dehydration device for recycled plastic particles

By designing a recycled plastic particles dehydration device that includes a high-pressure blower and a centrifugal dehydration mechanism, the problems of low dehydration efficiency and cumbersome operation in the prior art are solved, and a more efficient and convenient dehydration process is achieved.

CN222727089UActive Publication Date: 2025-04-08FUZHOU FANGLIAN PLASTIC TECH CO LTD

Patent Information

Application Number
CN202420738172.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-04-08
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing recycled plastic pellet dehydration devices have problems such as low dehydration efficiency, cumbersome operation and susceptibility to damage to plastic pellets.

Method used

A dewatering device including a dewatering cylinder, an outer cylinder, an inner cylinder and a filter screen is designed. A high-pressure blower generates a high-speed airflow to accelerate moisture evaporation, and dehydrate through centrifugal force to reduce collisions between plastic particles.

Benefits of technology

It improves dehydration efficiency, simplifies operating procedures, reduces the risk of damage to plastic particles, and improves the convenience and production efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dehydration device for recycled plastic particles, including a dehydration cylinder and an outer cylinder, wherein the outer cylinder is provided inside the dehydration cylinder, and the inner cylinder is fixedly installed inside the outer cylinder, and a filter is fixedly installed between the inner cylinder and the outer cylinder. Beneficial effects: The utility model adopts a high-pressure blower, an inner cylinder and an outer cylinder. When dehydrating recycled plastic particles, the recycled plastic particles can be placed inside the filter between the outer cylinder and the inner cylinder. The width between the outer cylinder and the inner cylinder is narrow, which reduces the collision between the plastic particles. The driving motor drives the gear to rotate, and then drives the gear ring to rotate, and then drives the bottom ring and the outer cylinder to rotate, and dehydration is performed by centrifugal force. During the dehydration process, the high-pressure blower generates a high-speed airflow that is injected into the air pipe, discharged through the air distribution pipe, and blown toward the plastic particles through the inner cylinder and the filter. The high-speed airflow accelerates the blowing of moisture on the surface of the plastic particles, and also accelerates the evaporation of moisture, thereby accelerating the dehydration process and improving the dehydration efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic recycling, in particular to a device for dehydrating recycled plastic particles. Background Art

[0002] Plastics are widely used in various fields of people's lives due to their excellent plasticity. While we enjoy the convenience brought by plastic products, we also produce a large amount of plastic waste. Plastics are derived from petroleum processing and are essentially non-renewable resources. Not only that, plastic waste is extremely easy to pollute the environment due to its own difficult degradation. Therefore, the control of plastic waste is very important. Plastic waste is generally recyclable waste. The recycled plastic is called recycled plastic. The recycled plastic needs to be cooled after melting and drawing, and the plastic particles also need to be cooled after they are finally produced.

[0003] After searching, it was found that the publication number is CN211807188U, and the name is a high-hardness recycled plastic cooling and dehydration device. The application proposes that many existing processing plants directly place the strands or particles into water or directly contact the water body for cooling and dehydration, then cut into pellets and repeat the above steps for storage. This exposes two problems. First, the two processes consume a lot of time cost, and also make the strands or particles susceptible to unnecessary damage and loss during the work process; second, some characteristic plastic particles are not suitable for processing in this way, such as high-hardness plastics. This type of plastic already has a certain hardness and strength at this time. The traditional cooling method will make the particles stick to water, and the centrifugal dehydration method commonly used in the industry will cause the particles to be damaged by impact. The high-hardness recycled plastic strips or plastic particles produced by the molten strands are sent one by one into the cooling pipe in the equipment to the device. The inside of the tank is filled with water to a horizontal level close to the tank mouth, the sealed tank is covered, and the hanging buckle is fastened. After the sealed tank motor is energized, the motor drives the turntable to rotate at a high speed, and the pull rods or particles in the cooling tube are fully cooled through the heat conduction effect. When dehydration is required, the cooling tube is pulled out, the side door is opened, and a drain hose is inserted into the through hole to guide the water to the water storage device for recycling. The centrifugal force of the high-speed rotation of the motor is started to dry the water. Although the device will also perform centrifugal dehydration during implementation, it will not cause the plastic particles to collide violently with each other and be damaged. However, the application still uses the traditional centrifugal dehydration method during dehydration. Although the collision problem is solved, it causes the problem of extremely inconvenient loading and unloading, and the operation is cumbersome and difficult. At the same time, centrifugal dehydration relies on centrifugal force for dehydration. In order to achieve the ideal dehydration effect, a long period of rotation dehydration is required, which affects the production efficiency. Further improvements can be made.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a recycled plastic particle dehydration device, which has the advantages of improved dehydration efficiency and convenient loading and unloading, thereby solving the problems in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above advantages of improved dehydration efficiency and convenient loading and unloading, the specific technical solutions adopted by the utility model are as follows:

[0009] A device for dehydrating recycled plastic particles comprises a dehydration cylinder and an outer cylinder, wherein the outer cylinder is arranged inside the dehydration cylinder, and the inner cylinder is fixedly installed inside the outer cylinder, and a filter is fixedly installed between the inner cylinder and the outer cylinder, a ring seat is fixedly installed on the bottom surface of the dehydration cylinder, a bottom ring is fixedly installed on the bottom surface of the outer cylinder, and the bottom of the bottom ring is inserted into the inside of the ring seat and is rotatably connected to the ring seat, and a gear ring is fixedly installed on the inner wall of the bottom ring above the ring seat, a driving motor is fixedly installed on the bottom surface of the dehydration cylinder, and a gear is installed on the output end of the driving motor, and the gear is meshed with the gear ring, an air pipe is connected through the center position of the bottom surface of the dehydration cylinder, and the air pipe extends through and extends into the inside of the inner cylinder, and an air distribution pipe is connected through the outer surface of the air pipe, a high-pressure blower is fixedly installed below the dehydration cylinder, and the sealing end of the high-pressure blower is through-connected with the air pipe.

[0010] Furthermore, two ends of the filter are fixedly connected to the outer cylinder and the inner cylinder through a first clamp and a second clamp respectively, and the pore size of the filter is smaller than the particle size of the recycled plastic particles.

[0011] Furthermore, the side walls of the outer cylinder and the inner cylinder are both provided with water holes, and the water holes are densely and evenly distributed.

[0012] Furthermore, the outer cylinder, inner cylinder, dehydration cylinder, air pipe, gear ring and ring seat are coaxially arranged.

[0013] Furthermore, the outer wall of the gas delivery pipe is sealedly connected to the bottom surface of the dehydration cylinder.

[0014] Furthermore, a drainage pipe is connected through the bottom surface of the dehydration cylinder.

[0015] Furthermore, the output end of the driving motor is connected to the gear through a main shaft, and the main shaft passes through the dehydration cylinder and is rotatably connected to the bottom surface of the dehydration cylinder through a sealed bearing.

[0016] Furthermore, legs are fixedly mounted on the bottom surface of the dehydration cylinder.

[0017] Furthermore, a ball groove is formed on the bottom surface of the bottom ring, and a ball is rollingly connected inside the ball groove, and the ball is in rolling contact with the ring seat.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the utility model provides a recycled plastic particle dehydration device, which has the following beneficial effects:

[0020] (1) The utility model adopts a high-pressure blower, an inner cylinder and an outer cylinder. When dehydrating the recycled plastic particles, the recycled plastic particles can be placed in the filter between the outer cylinder and the inner cylinder. The width between the outer cylinder and the inner cylinder is narrow, which reduces the collision between the plastic particles. The driving motor drives the gear to rotate, and then drives the gear ring to rotate, and then drives the bottom ring and the outer cylinder to rotate, and dehydration is performed by centrifugal force. During the dehydration process, the high-pressure blower generates a high-speed airflow that is injected into the air pipe, discharged through the air distribution pipe, and blown toward the plastic particles through the inner cylinder and the filter. The high-speed airflow accelerates the blowing of moisture on the surface of the plastic particles, and also accelerates the evaporation of moisture, thereby accelerating the dehydration process and improving the dehydration efficiency.

[0021] (2) The utility model adopts a filter screen that can be disassembled as a whole. Before dehydration, the staff can directly put the recycled plastic particles into the filter screen. The top surface of the filter screen is fixedly connected to the outer cylinder and the inner cylinder respectively through the first clamp and the second clamp. After dehydration, the staff can remove the first clamp and the second clamp, and lift the filter screen as a whole to completely take out the dehydrated recycled plastic particles. The unloading is very convenient and the residue problem is avoided. The loading and unloading of recycled plastic particles is very convenient, which significantly improves the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a structural schematic diagram of a recycled plastic particle dehydration device proposed by the utility model;

[0024] Figure 2 This is a top view of a recycled plastic particle dehydration device proposed by the utility model;

[0025] Figure 3 This is an enlarged view of node A of a recycled plastic particle dehydration device proposed by the utility model;

[0026] Figure 4 It is a schematic diagram of the external structure of the inner cylinder and the outer cylinder proposed by the utility model.

[0027] In the figure:

[0028] 1. Dehydration cylinder; 2. Outer cylinder; 3. Inner cylinder; 4. Air pipe; 5. High-pressure blower; 6. Drain pipe; 7. Support legs; 8. Air distribution pipe; 9. Filter; 10. First clamp; 11. Second clamp; 12. Drive motor; 13. Bottom ring; 14. Gear ring; 15. Gear; 16. Ball; 17. Ring seat. DETAILED DESCRIPTION

[0029] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0030] According to an embodiment of the utility model, a device for dehydrating recycled plastic particles is provided.

[0031] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4As shown, a recycled plastic particle dehydration device according to an embodiment of the utility model comprises a dehydration cylinder 1 and an outer cylinder 2, the outer cylinder 2 is provided inside the dehydration cylinder 1, and the inner cylinder 3 is fixedly installed inside the outer cylinder 2, and a filter screen 9 is fixedly installed between the inner cylinder 3 and the outer cylinder 2, and the top of the filter screen 9 is turned outward to cover the outer cylinder 2 and the top of the inner cylinder 3, a ring seat 17 is fixedly installed on the bottom surface of the dehydration cylinder 1, a bottom ring 13 is fixedly installed on the bottom surface of the outer cylinder 2, and the bottom of the bottom ring 13 is inserted into the inside of the ring seat 17 and is rotatably connected to the ring seat 17, and a gear ring 14 is fixedly installed on the inner wall of the bottom ring 13 above the ring seat 17, and teeth are provided on the inner wall of the gear ring 14, a driving motor 12 is fixedly installed on the bottom surface of the dehydration cylinder 1, and a gear 15 is installed on the output end of the driving motor 12, and the gear 15 is meshed with the gear ring 14, specifically, the gear 15 is meshed with the teeth, an air supply pipe 4 is connected through the center position of the bottom surface of the dehydration cylinder 1, and the air supply pipe 4 extends through and extends to the inner cylinder 3, and the outer surface of the air delivery pipe 4 is connected with an air distribution pipe 8, and multiple air distribution pipes 8 are arranged at equal intervals from top to bottom. A high-pressure blower 5 is fixedly installed below the dehydration cylinder 1, and the sealing end of the high-pressure blower 5 is connected with the air delivery pipe 4. When dehydrating the recycled plastic particles, the recycled plastic particles can be placed in the filter screen 9 between the outer cylinder 2 and the inner cylinder 3. The width between the outer cylinder 2 and the inner cylinder 3 is narrow, which reduces the collision between the plastic particles. The driving motor 12 drives the gear 15 to rotate, and then drives the gear ring 14 to rotate, and then drives the bottom ring 13 and the outer cylinder 2 to rotate, and dehydration is performed by centrifugal force. During the dehydration process, the high-pressure blower 5 generates a high-speed airflow that is injected into the air delivery pipe 4, discharged through the air distribution pipe 8, and blown to the plastic particles through the inner cylinder 3 and the filter screen 9. The high-speed airflow accelerates the blowing of moisture on the surface of the plastic particles, and also accelerates the evaporation of moisture, thereby accelerating the dehydration process and improving the dehydration efficiency.

[0032] In one embodiment, both ends of the filter screen 9 are fixedly connected to the outer cylinder 2 and the inner cylinder 3 by the first clamp 10 and the second clamp 11 respectively. The first clamp 10 is sleeved onto the outside of the outer cylinder 2 and fixes the filter screen 9, and the second clamp 11 is sleeved onto the outside of the inner cylinder 3 and fixes the filter screen 9. It is a common fixed structure, and the aperture of the filter screen 9 is smaller than the particle size of the recycled plastic particles to avoid leakage of the recycled plastic particles. Before dehydration, the staff can directly put the recycled plastic particles into the filter screen 9. The top surface of the filter screen 9 is fixedly connected to the outer cylinder 2 and the inner cylinder 3 by the first clamp 10 and the second clamp 11 respectively. After dehydration, the staff can remove the first clamp 10 and the second clamp 11, and lift the filter screen 9 as a whole to completely take out the dehydrated recycled plastic particles. The unloading is very convenient, avoiding the problem of residue. The loading and unloading of recycled plastic particles are very convenient, which significantly improves the convenience of use.

[0033] In one embodiment, the side walls of the outer cylinder 2 and the inner cylinder 3 are both provided with water holes, and the water holes are densely and evenly distributed to facilitate the outflow of water and the flow of air.

[0034] In one embodiment, the outer cylinder 2, the inner cylinder 3, the dehydration cylinder 1, the air pipe 4, the gear ring 14 and the ring seat 17 are coaxially arranged to facilitate stable rotation operation.

[0035] In one embodiment, the outer wall of the air delivery pipe 4 is sealed to the bottom surface of the dehydration cylinder 1 to avoid water leakage.

[0036] In one embodiment, a drain pipe 6 is connected through the bottom surface of the dehydration cylinder 1 to facilitate drainage.

[0037] In one embodiment, the output end of the driving motor 12 is connected to the gear 15 through a main shaft, and the main shaft passes through the dehydration cylinder 1 and is rotatably connected to the bottom surface of the dehydration cylinder 1 through a sealed bearing to avoid water leakage.

[0038] In one embodiment, a support leg 7 is fixedly mounted on the bottom surface of the dehydration cylinder 1 to facilitate the installation of the drive motor 12 .

[0039] In one embodiment, a ball groove is formed on the bottom surface of the bottom ring 13, and a ball 16 is rollingly connected inside the ball groove, and the ball 16 is rollingly abutted against the ring seat 17 to reduce friction during rotation and facilitate stable rotation of the bottom ring 13.

[0040] Working principle:

[0041] When dehydrating the recycled plastic particles, the recycled plastic particles can be placed inside the filter screen 9 between the outer cylinder 2 and the inner cylinder 3. The width between the outer cylinder 2 and the inner cylinder 3 is narrow, which reduces the collision between the plastic particles. The driving motor 12 drives the gear 15 to rotate, and then drives the gear ring 14 to rotate, and then drives the bottom ring 13 and the outer cylinder 2 to rotate, and dehydration is performed by centrifugal force. During the dehydration process, the high-pressure blower 5 generates a high-speed airflow that is injected into the air pipe 4, discharged through the air distribution pipe 8, and blown toward the plastic particles through the inner cylinder 3 and the filter screen 9. The high-speed airflow accelerates the blowing of the plastic particles on the surface. Moisture, but also accelerate the evaporation of water, thereby accelerating the dehydration process, improving the dehydration efficiency. At the same time, before dehydration, the staff can directly put the recycled plastic particles into the filter 9, and the top surface of the filter 9 is fixedly connected to the outer cylinder 2 and the inner cylinder 3 through the first clamp 10 and the second clamp 11 respectively. After dehydration, the staff can remove the first clamp 10 and the second clamp 11, and lift the filter 9 as a whole to completely take out the dehydrated recycled plastic particles. The unloading is very convenient, avoiding the problem of residue, and the loading and unloading of recycled plastic particles is very convenient, which significantly improves the convenience of use.

[0042] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for dehydrating recycled plastic particles, characterized in that: The invention comprises a dehydration cylinder (1) and an outer cylinder (2), wherein the outer cylinder (2) is arranged inside the dehydration cylinder (1), and the inner cylinder (3) is fixedly installed inside the outer cylinder (2), and a filter screen (9) is fixedly installed between the inner cylinder (3) and the outer cylinder (2), a ring seat (17) is fixedly installed on the bottom surface of the dehydration cylinder (1), and a bottom ring (13) is fixedly installed on the bottom surface of the outer cylinder (2), and the bottom of the bottom ring (13) is inserted into the inside of the ring seat (17) and is rotatably connected to the ring seat (17), and a gear ring (13) is fixedly installed on the inner wall of the bottom ring (13) above the ring seat (17). 4), a driving motor (12) is fixedly mounted on the bottom surface of the dehydration cylinder (1), and a gear (15) is mounted on the output end of the driving motor (12), and the gear (15) is meshed with a gear ring (14); an air supply pipe (4) is connected through the center of the bottom surface of the dehydration cylinder (1), and the air supply pipe (4) extends through the inside of the inner cylinder (3), and an air distribution pipe (8) is connected through the outer surface of the air supply pipe (4); a high-pressure blower (5) is fixedly mounted below the dehydration cylinder (1), and the sealing end of the high-pressure blower (5) is connected through the air supply pipe (4).

2. A recycled plastic particle dehydration device according to claim 1, characterized in that: The two ends of the filter screen (9) are fixedly connected to the outer cylinder (2) and the inner cylinder (3) respectively through a first clamp (10) and a second clamp (11), and the pore size of the filter screen (9) is smaller than the particle size of the recycled plastic particles.

3. A recycled plastic particle dehydration device according to claim 1, characterized in that: The side walls of the outer cylinder (2) and the inner cylinder (3) are both provided with water-permeable holes, and the water-permeable holes are densely and evenly distributed.

4. A recycled plastic particle dehydration device according to claim 1, characterized in that: The outer cylinder (2), the inner cylinder (3), the dehydration cylinder (1), the air delivery pipe (4), the gear ring (14) and the ring seat (17) are coaxially arranged.

5. The device for dehydrating recycled plastic particles according to claim 1, characterized in that: The outer wall of the air delivery pipe (4) is sealedly connected to the bottom surface of the dehydration cylinder (1).

6. A recycled plastic particle dehydration device according to claim 1, characterized in that: A drainage pipe (6) is connected through the bottom surface of the dehydration cylinder (1).

7. A recycled plastic particle dehydration device according to claim 1, characterized in that: The output end of the driving motor (12) is connected to the gear (15) via a main shaft, and the main shaft passes through the dehydration cylinder (1) and is rotatably connected to the bottom surface of the dehydration cylinder (1) via a sealed bearing.

8. The device for dehydrating recycled plastic particles according to claim 1, characterized in that: The bottom surface of the dehydration cylinder (1) is fixedly mounted with supporting legs (7).

9. The device for dehydrating recycled plastic particles according to claim 1, characterized in that: The bottom surface of the bottom ring (13) is provided with a ball groove, and a ball (16) is rollingly connected inside the ball groove, and the ball (16) is rollingly abutted against the ring seat (17).

Citation Information

Patent Citations

  • High-hardness recycled plastic cooling dehydration device

    CN211807188U

Cited By

  • Recycled plastic particle dehydration equipment

    CN224517216U