A magnet assembly swing device
By designing a magnet assembly placing device including flow fixtures, fixture seats, unloading trays, unloading trays and unloading robots, the problem of manual operation in the prior art is solved, and the problem of manual operation is consuming, labor-intensive and easy to contaminate is achieved, and automatic placement is improved, production efficiency is improved and pollution is reduced.
Patent Information
- Application Number
- CN202421492266.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing automatic assembly equipment for magnet assembly requires manual removal of magnet assembly from the flow fixture and putting it into the material tray, which is time-consuming and labor-intensive and easy to cause dirt in the magnet assembly.
A magnet assembly placing device is designed, including a flow fixture, a fixture seat, a feeding tray, a feeding tray and a feeding robot. The magnet assembly on the flow fixture is sucked and placed on the feeding tray through the feeding robot to realize automatic placement.
Reduces manual operation, improves production efficiency, and reduces pollution to magnet components, realizing automated magnet component placement.
Smart Images

Figure CN222728304U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnet assembly equipment, in particular to a magnet assembly swing plate device. Background Art
[0002] On current automatic assembly equipment for magnet components, a transfer jig is usually used to transfer the magnet components between various workstations. After the magnet components are assembled, it is usually necessary to manually remove the magnet components from the transfer jig and then place the magnet components in a tray, which is time-consuming and labor-intensive. In addition, when human hands touch the magnet components, the sweat and oil stains on their hands can easily cause the magnet components to become dirty.
[0003] Therefore, there is a need for a device that can automatically place the magnet components on the flow fixture during the magnet assembly process onto a material tray to reduce the use of manpower, improve production efficiency, and reduce contamination of the magnet components. Utility Model Content
[0004] The utility model aims to provide a magnet assembly plate-placing device, and solves the technical problem of automatically placing the magnet assembly on a flow fixture in the magnet assembly process onto a material discharge plate.
[0005] To achieve the above-mentioned purpose, the solution of the utility model is: a magnet assembly swing plate device, including a circulation fixture, a fixture seat, a material discharge plate, a material discharge plate seat and a material discharge manipulator;
[0006] The top surface of the flow fixture is used to carry the magnet assembly;
[0007] The top surface of the fixture seat is used for positioning and placing the flow fixture;
[0008] The top surface of the unloading tray is used to carry the magnet assembly;
[0009] The material tray seat is located beside the fixture seat, and the top surface is used for placing the material tray, and the material tray can be taken out from the top surface of the material tray seat;
[0010] The unloading robot can slide horizontally between the top of the jig seat and the top of the unloading tray seat to suck the magnet assembly on the flow jig and place it on the unloading tray. The number of magnet assemblies that can be placed on the unloading tray is greater than the number of magnet assemblies that can be placed on the flow jig.
[0011] Furthermore, the unloading tray is in the shape of a flat plate, and at least the top surface is made of a material that can be magnetically attracted to the magnet assembly.
[0012] Furthermore, the top surface of the material discharge tray seat is protruded with a positioning convex edge, and the positioning convex edge is used for the edge of the material discharge tray to abut against, so that the material discharge tray can be positioned on the top surface of the material discharge tray seat.
[0013] Furthermore, the positioning protrusion of the top surface of the unloading tray seat is open only on one side, so that the unloading tray can slide in and out of the top surface of the unloading tray seat from this side.
[0014] Furthermore, the feed tray seat is formed with a hollow on one side of the opening of the positioning convex edge, and the hollow extends from the position below the feed tray to the edge of the feed tray seat, so that a person can reach in and pinch the upper and lower surfaces of the feed tray on the feed tray seat.
[0015] Furthermore, the top surface of the jig seat is formed with a jig seat stop edge for abutting against the edges of the circulation jig on all sides, so that the circulation jig can be positioned on the jig seat in the horizontal direction, and a limit block is horizontally slidably arranged above the jig seat, and the limit block can slide to the top side of the circulation jig on the jig seat and abut against the top surface of the circulation jig to confine the circulation jig on the jig seat, or slide to avoid the top side of the circulation jig to loosen the circulation jig on the jig seat.
[0016] Furthermore, a magnet placement groove is formed on the top surface of the flow jig, and the magnet placement groove is for the magnet assembly to be embedded. A first socket is formed from the bottom of the magnet placement groove downward through the flow jig, and a second socket is longitudinally penetrated at a position corresponding to the first socket on the jig seat, and a pin is provided at a position corresponding to the second socket on the bottom side of the jig seat. The pin extends longitudinally and is connected and driven by a pin driving mechanism so that it can go up and pass through the second socket and the first socket in sequence, extend into the magnet placement groove, or go down and exit the magnet placement groove.
[0017] Furthermore, the unloading robot can slide in a first horizontal direction on the top surface of the unloading tray and in a second horizontal direction perpendicular to the first horizontal direction, so as to arrange multiple magnet assemblies in multiple rows and columns on the top surface of the unloading tray.
[0018] Furthermore, the unloading robot includes a suction hand horizontal drive, a suction hand lifting drive, a suction hand mounting frame, a suction hand body and an elastic part. The suction hand horizontal drive is used to drive the suction hand mounting frame to move horizontally so as to slide above the fixture seat or above the unloading plate seat. The suction hand lifting drive is used to drive the suction hand mounting frame to lift and lower. The suction hand body is installed on the suction hand mounting frame for up and down sliding, and the bottom end protrudes from the suction hand mounting frame for sucking and placing the magnet assembly. The elastic part is on the suction hand mounting frame, and elastically drives the suction hand body to slide down.
[0019] Furthermore, the hand suction body includes a hand suction bracket, a fixed block, a lifting block and a hand suction driving mechanism. The hand suction bracket is slidably installed on the hand suction mounting frame up and down, the fixed block is fixed to the bottom edge of the side wall of the hand suction bracket, the lifting block is located above the fixed block, a through hole is longitudinally penetrated on the fixed block, the cross-sectional size of the through hole cannot allow the magnet assembly to enter, a pin is longitudinally extended at the bottom end of the lifting block, the pin is slidably inserted into the through hole, the fixed block is made of a material that cannot be magnetically attracted to the magnet assembly, and the pin is made of a material that can be magnetically attracted to the magnet assembly, and the hand suction driving mechanism drives the lifting block to slide up and down, so that the pin slides up and down in the through hole, so that after sliding down, it is used to be magnetically attracted to the magnet assembly below, and after sliding up, it is used to loosen the magnetically attracted magnet assembly.
[0020] After adopting the above scheme, the beneficial effect of the utility model is that: after the unloading tray is placed on the top surface of the unloading tray seat, and the flow jig is positioned and placed on the positioning seat, the magnet assembly on the flow jig is sucked and placed on the unloading tray by the unloading robot. Since the number of magnet assemblies that can be placed on the unloading tray is greater than the number of magnet assemblies that can be placed on the flow jig, after the magnet assemblies on one flow jig are taken out, the flow jig on the jig seat is replaced, and the magnet assemblies on the replaced flow jig are sucked and placed on the unloading tray again. After the unloading tray is full, the unloading tray can be removed from the top surface of the unloading tray seat and stored, so as to realize automatic placement of the magnet assemblies on the flow jig in the magnet assembly process onto the unloading tray to retrieve the assembled magnet assemblies on the flow jig. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional diagram of the utility model;
[0022] Figure 2 It is a cross-sectional perspective view of the utility model;
[0023] Figure 3 for Figure 2 A partial enlarged view of the middle A;
[0024] Figure 4 It is a three-dimensional picture of the flow fixture;
[0025] Figure 5 A perspective view of a magnet assembly.
[0026] Explanation of the numbers: 1-circulation fixture, 2-fixture seat, 3-unloading tray, 4-unloading tray seat, 5-unloading robot, 6-magnet assembly, 7-positioning convex edge, 8-hollow, 9-fixture seat stop edge, 10-limiting block, 11-magnet placement slot, 12-first socket, 13-second socket, 14-pin, 5-unloading robot, 16-suction hand horizontal drive, 17-suction hand lifting drive, 18-suction hand mounting frame, 19-suction hand body, 20-elastic part, 21-suction hand bracket, 22-fixing block, 23-lifting block, 24-suction hand drive mechanism, 25-through hole, 26-pin, 27-frame, 28-pin drive mechanism. DETAILED DESCRIPTION
[0027] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] The following is a comprehensive description of embodiments of the present invention with reference to the accompanying drawings. It should be noted that the present invention can be implemented in different forms and is not limited to the embodiments illustrated herein. These embodiments are provided to make the present disclosure thorough and complete and to fully convey the scope of the present invention to those skilled in the art.
[0029] The utility model provides a magnet assembly swing plate device, such as Figure 1-5 As shown, it includes a circulation fixture 1, a fixture seat 2, a material unloading tray 3, a material unloading tray seat 4 and a material unloading manipulator 5. Specifically in this embodiment, the fixture seat 2, the material unloading tray seat 4 and the material unloading manipulator 5 are all installed on a frame 27;
[0030] The circulation jig 1 circulates on multiple stations in the magnet assembly process. The top surface of the circulation jig 1 is used to carry the magnet assembly 6. In order to position the magnet assembly 6 during the circulation process of each station, it is preferred that the top surface of the circulation jig 1 is formed with a magnet placement groove 11, and the magnet placement groove 11 is for the magnet assembly 6 to be embedded. In order to improve efficiency, it is preferred that in this embodiment, the top surface of the circulation jig 1 is provided with multiple magnet placement grooves 11 for multiple magnet assemblies 6 to be embedded respectively; the top surface of the jig seat 2 is used for positioning and placing the circulation jig 1. Its specific structure only needs to be able to place the circulation jig 1, and after the circulation jig 1 is placed, the relative position with the jig seat 2 is fixed. Those skilled in the art can achieve it through various implementation methods without specific limitation. The preferred scheme in this embodiment is given later;
[0031] The top surface of the feed tray 3 is used to carry the magnet assembly 6. The number of magnet assemblies 6 that can be placed on the feed tray 3 is greater than the number of magnet assemblies 6 that can be placed on the flow fixture 1. A groove for embedding the magnet assembly 6 can be provided on the feed tray 3. The magnet assembly 6 is embedded in the groove on the feed tray 3. The feed tray 3 can also be flat. The magnet assembly 6 is directly placed on the feed tray 3. The preferred solution in this embodiment is given later. The feed tray seat 4 is located beside the fixture seat 2. The top surface is used for placing the feed tray 3. The feed tray 3 can be taken out from the top surface of the feed tray seat 4.
[0032] The unloading robot 5 can be any existing robot that can be used to suck and transfer magnetic workpieces. The unloading robot 5 can slide horizontally between the top of the fixture seat 2 and the top of the unloading tray seat 4 to suck the magnet assembly 6 on the flow fixture 1 onto the unloading tray 3. The way to suck up the magnet assembly 6 can be magnetic suction or vacuum adsorption, etc.
[0033] Thereby, the circulation jig 1 carrying the assembled magnet assembly 6 is placed on the jig seat 2, the jig seat 2 positions the circulation jig 1, and the unloading tray 2 is placed on the unloading tray seat 4, and then, the magnet assembly 6 on the circulation jig 1 is sucked and placed on the unloading tray 2 by the unloading robot 5. Since the number of magnet assemblies 6 that can be placed on the unloading tray 2 is greater than the number of magnet assemblies 6 that can be placed on the circulation jig 1, after the magnet assemblies 6 on one circulation jig 1 are taken out, the circulation jig 1 on the jig seat 2 is replaced, and the magnet assembly 6 on the replaced circulation jig 1 is sucked and placed on the unloading tray 2 again. After the unloading tray 2 is full, the unloading tray 2 can be removed from the top surface of the unloading tray seat 4 for storage, so as to realize automatic placement of the magnet assembly 6 on the circulation jig 1 in the magnet assembly process on the unloading tray 2 to retrieve the assembled magnet assembly 6 on the circulation jig 1.
[0034] In order to make the structure of the material tray 3 more concise, it is preferred that the material tray 3 is in the shape of a flat plate, and at least the top surface is made of a material that can be magnetically attracted to the magnet assembly 6. More specifically, in this embodiment, the material tray 3 is an iron plate.
[0035] To improve efficiency, it is preferred that the unloading robot 5 can suck up all the multiple magnet assemblies 6 on the flow jig 1 at one time, and can slide in a horizontal first direction on the top surface of the unloading tray 3, and in a horizontal second direction perpendicular to the horizontal first direction, so as to be able to arrange the multiple magnet assemblies 6 on the multiple flow jigs 1 into multiple rows and columns on the top surface of the unloading tray 3.
[0036] In order to enable the unloading tray seat 4 to position the unloading tray 3 thereon, so as to facilitate the unloading robot 5 to place the magnet assembly 6 on the unloading tray 3, preferably, the top surface of the unloading tray seat 4 is raised with a positioning ridge 7, and the positioning ridge 7 is used for the edge of the unloading tray 3 to abut against, so that the unloading tray 3 can be positioned on the top surface of the unloading tray seat 4.
[0037] In order to facilitate the placement and removal of the material tray 3 on the material tray seat 4, preferably, the positioning convex edge 7 on the top surface of the material tray seat 4 is opened only on one side, that is, the positioning convex edge 7 surrounds the other three sides of the material tray 3 on the material tray seat 4, so that the material tray 3 can slide in and out of the top surface of the material tray seat 4 from the side where the opening is located. More preferably, the material tray seat 4 is formed with a hollow 8 on the side where the opening of the positioning convex edge 7 is located, and the hollow 8 extends from the position below the material tray 3 to the edge of the material tray seat 4, for a person to reach in and pinch the upper and lower surfaces of the material tray 3 on the material tray seat 4, so that the placement and removal of the material tray 3 is more convenient.
[0038] Preferably, in this embodiment, the following method is used to achieve the positioning of the circulation jig 1 on the jig seat 2, wherein the top surface of the jig seat 2 is formed with a jig seat stop edge 9 for abutting against the four peripheral edges of the circulation jig 1, so that the circulation jig 1 can be positioned on the jig seat 2 in the horizontal direction.
[0039] In the scheme where the magnet assembly 6 is embedded in the magnet placement groove 11 on the circulation jig 1, in order to prevent the magnet assembly 6 from taking up the circulation jig 1 in the process of being taken out of the magnet placement groove 11, it is preferred that a limit block 10 is horizontally slidably arranged above the jig seat 2, and the limit block 10 can slide to the top side of the circulation jig 1 on the jig seat 2, and abut against the top surface of the circulation jig 1 to limit the circulation jig 1 on the jig seat 2, or slide to avoid the top side of the circulation jig 1 to loosen the circulation jig 1 on the jig seat 2, and more preferably, two limit blocks 10 are provided, and the two limit blocks 10 are located on opposite sides of the jig seat 2, and are respectively driven by a cylinder to slide;
[0040] In order to prevent the magnet assembly 6 from sticking or getting stuck in the magnet placement slot 11, resulting in the inability of the unloading robot 5 to suck it out, it is preferred to form a first socket 12 from the bottom of the magnet placement slot 11 downward through the flow fixture 1, and a second socket 13 is longitudinally penetrated at a position corresponding to the first socket 12 on the fixture seat 2, and a pin 14 is provided at a position corresponding to the second socket 13 on the bottom side of the fixture seat 2. The pin 14 extends longitudinally and is connected and driven by a pin drive mechanism (preferably a cylinder) so that it can move upward through the second socket 13 and the first socket 12 in turn, extend into the magnet placement slot 11, and push the magnet assembly 6 in the magnet placement slot 11, or move downward out of the magnet placement slot 11 for resetting.
[0041] In order to prevent the unloading robot 5 from colliding with the magnet assembly 6 and the flow fixture 1 when sucking the magnet assembly 6 in the magnet placement groove 11, and to avoid the different thicknesses of different unloading trays 3 caused by processing errors, which may cause collisions between the unloading robot 5 or the magnet assembly 6 on it and the unloading tray 3, preferably, the unloading robot 5 includes a suction hand horizontal drive 16, a suction hand lifting drive 17, a suction hand mounting frame 18, a suction hand body 19 and an elastic member 20. The suction hand horizontal drive 16 is used to drive the suction hand mounting frame 18 to move horizontally to slide above the fixture seat 2 or above the unloading tray seat 4. The suction hand lifting drive 17 is used to drive the suction hand mounting frame 18 to lift and lower. The suction hand body 19 is slidably installed on the suction hand mounting frame 18, and the bottom end protrudes from the suction hand mounting frame 18 for sucking and placing the magnet assembly 6. The elastic member 20 is on the suction hand mounting frame 18, and elastically drives the suction hand body 19 to slide down, and then the elastic member 20 can play a buffering role.
[0042] Specifically in this embodiment, the hand suction body 19 includes a hand suction bracket 21, a fixed block 22, a lifting block 23 and a hand suction driving mechanism 24. The hand suction bracket 21 is slidably installed on the hand suction mounting frame 18 up and down, the fixed block 22 is fixed to the bottom edge of the side wall of the hand suction bracket 21, and the lifting block 23 is located above the fixed block 22. A through hole 25 is longitudinally penetrated on the fixed block 22, and the cross-sectional size of the through hole 25 cannot be entered by the magnet assembly 6. A latch 26 is longitudinally extended at the bottom end of the lifting block 23, and the latch 26 is slidably inserted into the through hole 25. The fixed block 22 is made of a material that cannot be magnetically attracted to the magnet assembly 6, and the latch 26 is made of a material that can be magnetically attracted to the magnet assembly 6. The hand suction driving mechanism 24 drives the lifting block 23 to slide up and down, so that the latch 26 slides up and down in the through hole 25, so that after sliding down, it is used to magnetically attract the magnet assembly 6 below, so that the magnet assembly 6 is adsorbed on the bottom surface of the fixed block 22, and after sliding up, it is used to loosen the magnetically attracted magnet assembly 6, so that the magnet assembly 6 is detached from the bottom surface of the fixed block 22.
[0043] The above description is only a preferred embodiment of the present utility model and is not a limitation on the design of the present case. Any equivalent changes made based on the key design of the present case shall fall within the protection scope of the present case.
Claims
1. A magnet assembly swing plate device, characterized in that: It comprises a circulation fixture (1), a fixture seat (2), a material discharge tray (3), a material discharge tray seat (4) and a material discharge manipulator (5); The top surface of the flow fixture (1) is used to carry the magnet assembly (6); The top surface of the jig seat (2) is used for positioning and placing the circulation jig (1); The top surface of the unloading tray (3) is used to carry the magnet assembly (6); The material unloading tray seat (4) is located beside the fixture seat (2), and the top surface is used for placing the material unloading tray (3). The material unloading tray (3) can be taken out from the top surface of the material unloading tray seat (4); The unloading robot (5) can slide horizontally between the top of the jig seat (2) and the top of the unloading tray seat (4) to suck the magnet assembly (6) on the circulation jig (1) onto the unloading tray (3), and the number of magnet assemblies (6) that can be placed on the unloading tray (3) is greater than the number of magnet assemblies (6) that can be placed on the circulation jig (1).
2. A magnet assembly swing plate device as claimed in claim 1, characterized in that: The unloading tray (3) is in the shape of a flat plate, and at least the top surface is made of a material that can be magnetically attracted to the magnet assembly (6).
3. A magnet assembly swing plate device as claimed in claim 1, characterized in that: The top surface of the material discharge tray seat (4) is provided with a positioning convex edge (7), and the positioning convex edge (7) is used for abutting against the edge of the material discharge tray (3), so that the material discharge tray (3) can be positioned on the top surface of the material discharge tray seat (4).
4. A magnet assembly swing plate device as claimed in claim 3, characterized in that: The positioning convex edge (7) on the top surface of the unloading tray seat (4) is open only on one side, so that the unloading tray (3) can slide in and out of the top surface of the unloading tray seat (4) from this side.
5. A magnet assembly swing plate device as claimed in claim 4, characterized in that: The material discharge tray seat (4) is formed with a hollow (8) on one side where the opening of the positioning protruding edge (7) is located. The hollow (8) extends from the position below the material discharge tray (3) to the edge of the material discharge tray seat (4) for allowing a person's hand to reach in and pinch the upper and lower surfaces of the material discharge tray (3) on the material discharge tray seat (4).
6. A magnet assembly swing plate device as claimed in claim 1, characterized in that: The top surface of the jig seat (2) is formed with a jig seat stop edge (9) for abutting against the edges of the circulation jig (1) so that the circulation jig (1) can be positioned on the jig seat (2) in the horizontal direction, and a limit block (10) is horizontally slidably arranged above the jig seat (2). The limit block (10) can slide to the top side of the circulation jig (1) on the jig seat (2) and abut against the top surface of the circulation jig (1) to limit the circulation jig (1) on the jig seat (2), or slide to avoid the top side of the circulation jig (1) to loosen the circulation jig (1) on the jig seat (2).
7. A magnet assembly swing plate device as claimed in claim 1, characterized in that: The top surface of the circulation jig (1) is formed with a magnet placement groove (11), the magnet placement groove (11) is for the magnet assembly (6) to be inserted, a first plug hole (12) is formed from the bottom of the magnet placement groove (11) downwardly penetrating the circulation jig (1), a second plug hole (13) is longitudinally penetrated at a position corresponding to the first plug hole (12) on the jig seat (2), a plug pin (14) is arranged at a position corresponding to the second plug hole (13) on the bottom side of the jig seat (2), the plug pin (14) extends longitudinally, and is connected and driven by a plug pin driving mechanism (28), so as to be able to pass through the second plug hole (13) and the first plug hole (12) in sequence upwardly, extend into the magnet placement groove (11), or exit the magnet placement groove (11) downwardly.
8. The magnet assembly swing plate device according to claim 1, characterized in that: The unloading robot (5) is capable of sliding in a first horizontal direction on the top surface of the unloading tray (3) and in a second horizontal direction perpendicular to the first horizontal direction, so as to arrange multiple magnet assemblies (6) in multiple rows and columns on the top surface of the unloading tray (3).
9. A magnet assembly swing plate device as claimed in claim 1, characterized in that: The unloading robot (5) comprises a suction hand horizontal drive (16), a suction hand lifting drive (17), a suction hand mounting frame (18), a suction hand body (19) and an elastic member (20). The suction hand horizontal drive (16) is used to drive the suction hand mounting frame (18) to move horizontally so as to slide above the fixture seat (2) or above the unloading plate seat (4). The suction hand lifting drive (17) is used to drive the suction hand mounting frame (18) to move up and down. The suction hand body (19) is mounted on the suction hand mounting frame (18) to slide up and down, and the bottom end protrudes from the suction hand mounting frame (18) and is used to suck and place the magnet assembly (6). The elastic member (20) is on the suction hand mounting frame (18) and elastically drives the suction hand body (19) to slide down.
10. A magnet assembly swing plate device as claimed in claim 9, characterized in that: The hand suction body (19) comprises a hand suction bracket (21), a fixed block (22), a lifting block (23) and a hand suction driving mechanism (24); the hand suction bracket (21) is slidably mounted on the hand suction mounting frame (18) up and down; the fixed block (22) is fixed to the bottom edge of the side wall of the hand suction bracket (21); the lifting block (23) is located above the fixed block (22); a through hole (25) is longitudinally penetrated on the fixed block (22); the cross-sectional size of the through hole (25) is not large enough for the magnet assembly (6) to enter; the bottom of the lifting block (23) is A latch (26) is longitudinally extended from the end, and the latch (26) is slidably inserted into the through hole (25). The fixed block (22) is made of a material that cannot be magnetically attracted to the magnet assembly (6), and the latch (26) is made of a material that can be magnetically attracted to the magnet assembly (6). The suction hand driving mechanism (24) drives the lifting block (23) to slide up and down, so that the latch (26) slides up and down in the through hole (25), so that after sliding down, it is used to be magnetically attracted to the magnet assembly (6) below, and after sliding up, it is used to loosen the magnetically attracted magnet assembly (6).