Tension adjustment device for forming by reshaping machine
By designing a tension adjustment device for forming a reshaking machine, including a water immersion device, a wire guide ring and a brush roller, the problem of large differences in the tension of the raw silk on the inner and outer rows of small silk rolls during reshaking is solved, and the forming quality of the silk sheet is improved.
Patent Information
- Application Number
- CN202421507802.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During repeated shaking, the tension difference between the raw silk on the inner and outer rows of Xiaoyu silk rolls is large, which leads to the tendency of oblique edges of the silk sheet, affecting the quality of the silk sheet.
A tension adjustment device for forming a reshaking machine is designed, including a water immersion device, a wire guide ring and a brush roller. By adjusting the position of the brush roller and the height of the wire guide ring, the raw wires on the inner and outer rows of small silk rolls are uniformly generated to reduce the tension difference.
It effectively reduces the tension difference between the raw silk on the two rows of Xiaoyu silk rolls inside and outside, improves the forming quality of the silk sheets, and reduces the occurrence of oblique edges.
Smart Images
Figure CN222729200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a raw silk processing device, in particular to a tension adjustment device used for forming a reshaping machine. Background Art
[0002] Re-shaping is the process of winding the raw silk on the small silk reel produced by reeling onto the large silk reel. The purpose is to remove broken ends and defects in the raw silk and obtain well-formed silk sheets with predetermined specifications. Usually, the raw silk on the small silk reel is treated by a water immersion device and then passed through a wire guiding mechanism such as a wire guide rod and a wire guide ring and a roughening mechanism, and then guided back to the large silk reel to form a silk sheet. Because each large yarn will hang multiple threads of raw silk during the re-shaking, that is, the raw silk on multiple small yarn reels is processed by the immersion device and then wound back to the large yarn to form multiple silk sheets. Due to the influence of the space on the side of the re-shaking machine and the volume of the immersion device, the small yarn reels cannot be placed in a row, and can only be placed in the immersion device in two rows, inner and outer. When the raw silk on the inner and outer rows of small yarn reels passes through the wire guiding mechanism such as the wire guiding rod and the wire guiding ring, the friction contact angles with the various components of the wire guiding mechanism are different, which makes the tension of each thread of raw silk on the inner row of small yarn reels greater than the tension of each thread of raw silk on the outer row of small yarn reels, resulting in a large difference in the tension of each thread of raw silk when it is wound on the large yarn, and the silk sheets produced are prone to beveled edges, affecting the quality of the silk sheets. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a tension adjustment device for forming a re-shaking machine, which can improve the beveling phenomenon of re-shaking silk sheets and improve the forming quality of silk sheets.
[0004] In order to solve the above technical problems, the technical solution of the utility model is: a tension adjustment device for double-shaking machine forming, comprising a double-shaking machine body, one side of the body is provided with a immersion device for wetting small silk rolls arranged in an inner and outer rows in an interlaced manner, the body is provided with wire guide rings corresponding to each small silk roll arranged along the length direction of the body on the upper side of the immersion device, a brush roller is installed on the body at the lower outer side of the wire guide ring through an adjusting device, the wire guide ring corresponding to each small silk roll in the inner row is higher than the wire guide ring corresponding to each small silk roll in the outer row, and the wire guide rings corresponding to each small silk roll in the inner row and the wire guide rings corresponding to each small silk roll in the outer row are arranged in an interlaced manner along the length direction of the body.
[0005] As a preferred technical solution, a roughening mechanism is provided on the upper side of each wire guide ring on the machine body, and an upper guide ring is provided on the upper side of each roughening mechanism.
[0006] As a preferred technical solution, the immersion device includes a soaking tank, in which a wire roll rack for placing small wire rolls is provided, and an adjustment cable for adjusting the height position of the wire roll rack is provided between the machine body and the wire roll rack.
[0007] As a preferred technical solution, the machine body is provided with a wire ring seat corresponding to each wire guide ring, and the wire ring seat is longitudinally provided with a mounting groove. The mounting end of each wire guide ring is respectively provided with an adjustment stud, and the adjustment stud passes through the mounting groove and is fixed to the wire ring seat by an adjustment bolt.
[0008] As a preferred technical solution, the brush roller comprises a glass rod, and the outer peripheral side of the glass rod is fastened with a brush via a nylon tie.
[0009] As a preferred technical solution, the adjustment device includes mounting studs respectively arranged at both ends of the brush roller, and the mounting studs are fixedly mounted on the machine body by adjusting bolts.
[0010] Due to the adoption of the above-mentioned technical scheme, the tension adjustment device for forming by a double-shaking machine includes a double-shaking machine body, one side of the body is provided with a immersion device for wetting small silk rolls which are staggered into two rows inside and outside, and the body is provided with wire guide rings corresponding to each small silk roll arranged along the length direction of the body on the upper side of the immersion device, and a brush roller is installed on the body at the lower outer side of the wire guide ring through an adjusting device, the wire guide ring corresponding to each small silk roll in the inner row is higher than the wire guide ring corresponding to each small silk roll in the outer row, and the wire guide rings corresponding to each small silk roll in the inner row and the wire guide rings corresponding to each small silk roll in the outer row are staggered with each other along the length direction of the body. In this way, when the raw silk is re-shaped, the inner and outer extension positions of the brush rollers are adjusted through the adjusting device, so that the raw silk on the inner and outer rows of small silk rolls passes through the corresponding wire guide rings after passing through the bristles of the brush roller. The fluffy bristles generate a certain pressure on each thread of raw silk and at the same time minimize the tension difference between the raw silk on the inner and outer rows of small silk rolls. At the same time, the wire guide rings through which the raw silk on the inner row of small silk rolls passes are higher than the wire guide rings through which the raw silk on the outer row of small silk rolls pass, so that the angles between the raw silk on the outer row of small silk rolls and the wire guide rings are different from the angles between the raw silk on the inner row of small silk rolls and the wire guide rings, thereby further adjusting the tension of the raw silk on the inner and outer rows of small silk rolls, so that the tension of the raw silk on each small silk roll is as unified as possible, so that the silk sheets wound onto the large silk rolls are well formed, the bevel edge phenomenon is improved, and the quality of the silk sheets is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The following drawings are only intended to illustrate and explain the present invention, and do not limit the scope of the present invention.
[0012] Figure 1 It is a structural schematic diagram of the utility model;
[0013] Figure 2 This is a schematic diagram of the arrangement of a compound shaking embodiment of the utility model;
[0014] Figure 3 This is a schematic diagram of the arrangement of the small silk rolls of a double-shake embodiment of the utility model;
[0015] Figure 4 yes Figure 1 Enlarged view of point A in the middle.
[0016] In the figure: 1-machine body; 2-wire guide ring; 3-brush roller; 31-glass rod; 32-brush; 4-mounting stud; 5-adjusting bolt; 6-soaking tank; 7-wire reel rack; 8-adjusting rope; 9-wire ring seat; 10-roughing mechanism; 11-adjusting stud; 12-adjusting bolt; 13-small silk reel; 14-large silk; 15-silk sheet; 16-raw silk; 17-upper guide ring. DETAILED DESCRIPTION
[0017] Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be noted that, in the accompanying drawings, the same reference numerals are given to components having substantially the same structure and function, and in order to make the description more concise, redundant descriptions of substantially the same components are omitted.
[0018] like Figure 1-4 As shown, a tension adjustment device for forming by a double-shaking machine comprises a double-shaking machine body 1, one side of the body 1 is provided with a water immersion device for wetting small silk rolls 13 arranged in two rows inside and outside and staggered with each other, the body 1 is provided with wire guide rings 2 corresponding to each small silk roll 13 arranged along the length direction of the body 1 on the upper side of the water immersion device, the raw silk 16 on each small silk roll 13 passes through the corresponding wire guide ring 2 respectively during double shaking, a brush roller 3 is installed on the body 1 at the lower outer side of the wire guide ring 2 through an adjusting device, the adjusting device can adjust the inner and outer positions of the brush roller 3 on the body 1, thereby adjusting the angle of the raw silk 16 on each small silk roll 13 when passing through the brush roller 3 to adjust the tension of each raw silk 16, the adjusting device comprises mounting studs 4 respectively arranged at both ends of the brush roller 3, the mounting studs 4 are fixedly installed on the brush roller 3 by adjusting bolts 5 On the machine body 1, the position of the brush roller 3 is convenient to adjust; the brush roller 3 includes a glass rod 31, and the outer peripheral side of the glass rod 31 is fastened with a brush 32 by a nylon tie. The structure is simple and the brush 32 can be easily replaced at any time; the wire guide ring 2 corresponding to each of the small silk rolls 13 in the inner row is higher than the wire guide ring 2 corresponding to each of the small silk rolls 13 in the outer row, so that the raw silk 16 on each of the small silk rolls 13 in the inner row passes through the high wire guide ring 2, while the raw silk 16 on each of the small silk rolls 13 in the outer row passes through the low wire guide ring 2, which further adjusts the tension of each raw silk 16; the wire guide ring 2 corresponding to each of the small silk rolls 13 in the inner row and the wire guide ring 2 corresponding to each of the small silk rolls 13 in the outer row are staggered along the length direction of the machine body 1 to adapt to the arrangement of each small silk roll 13 and ensure the smooth unwinding of the raw silk 16 on the small silk roll 13 as much as possible.
[0019] like Figure 1 and Figure 2As shown, the machine body 1 is provided with a roughening mechanism 10 on the upper side of each wire guide ring 2. The roughening mechanism 10 can adopt a roughening device commonly used on the current reshaping machine or in the cocoon and silk industry to remove rough blocks and defects such as uneven fineness on the raw silk 16, improve the cleanliness of the raw silk, and reduce the deviation of the raw silk. An upper guide ring 17 is provided on the upper side of each roughening mechanism 10 for guiding the raw silk 16 to the large silk 14; and a brush roller can also be provided between the roughening mechanism 10 and the upper guide ring 17 for restraining the raw silk and adjusting the tension of the raw silk.
[0020] like Figure 1 and Figure 2 As shown, the immersion device includes a soaking tank 6, in which a silk reel rack 7 for placing a small silk reel 13 is arranged, and an adjustment rope 8 for adjusting the height of the silk reel rack 7 is arranged between the machine body 1 and the silk reel rack 7. The height of the silk reel rack 7 can be adjusted by adjusting the adjustment rope 8 to adjust the position of the small silk reel 13 in the soaking tank 6, so as to facilitate the soaking of the raw silk 16. The soaking of the raw silk 16 makes the sericin on the periphery of the raw silk 16 appropriately softened, weakens the adhesive force between the raw silk 16, facilitates the decomposition of the raw silk 16 during the re-shaking process, and reduces the broken silk during the re-shaking process.
[0021] like Figure 1 and Figure 4 As shown, the machine body 1 is provided with a wire ring seat 9 corresponding to each wire guide ring 2, and a mounting groove is longitudinally provided on the wire ring seat 9. An adjusting stud 11 is provided at the mounting end of each wire guide ring 2, and the adjusting stud 11 passes through the mounting groove and is fixed to the wire ring seat 9 by an adjusting bolt 12. The height of the wire guide ring 2 can be conveniently adjusted by adjusting the stud 11 and the adjusting bolt 12, so as to facilitate the adjustment of the tension of the raw silk 16 on each small silk reel 13.
[0022] like Figure 2 and Figure 3As shown in FIG. 1 , it is a schematic diagram of an embodiment of using two small silk reels 13 in an inner row and three small silk reels 13 in an outer row for re-shaking on a machine, wherein the two small silk reels 13 in the inner row and the three small silk reels 13 in the outer row are arranged alternately on the silk reel rack 7, and similarly, the two wire guide rings 2 through which the raw silk 16 on the two small silk reels 13 in the inner row passes and the three wire guide rings 2 through which the raw silk 16 on the three small silk reels in the outer row passes are also arranged alternately, and the two wire guide rings 2 through which the raw silk 16 on the two small silk reels in the inner row passes are higher than the three wire guide rings 2 through which the raw silk 16 on the three small silk reels in the outer row passes, so that when the raw silk 16 on the two small silk reels in the inner row passes around the brush roller 3, the angle with the brush roller 3 is small, so that the raw silk 16 on the two small silk reels in the inner row 13 is stretched The force is large, and the angle between the raw silk 16 on the three small silk rolls 13 in the outer row and the brush roller 3 is large when passing around the brush roller 3, so that the tension is small; while the angle between the raw silk 16 on the two small silk rolls 13 in the inner row and the brush roller 3 is large when passing through the high wire guide ring 2, so that the tension is small, and the angle between the raw silk 16 on the three small silk rolls 13 in the outer row and the brush roller 3 is small when passing through the low wire guide ring 2, so that the tension is large. After the above two adjustments, the tension of the raw silk 16 on the two small silk rolls 13 in the inner row and the raw silk 16 on the three small silk rolls 13 in the outer row is unified as much as possible, which improves the bevel edge phenomenon of each silk piece 15 on the big silk roll 14, so that the silk piece 15 rolled onto the big silk roll 14 is well formed, and the quality of the silk piece 15 is improved.
[0023] In the description of the present invention, it is necessary to understand that the terms indicating orientation or positional relationship in the present invention are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] As described above, the embodiments of the present invention have been specifically described above, but the present invention is not limited thereto. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations or substitutions can be made according to design requirements or other factors, and they are within the scope of the attached claims and their equivalents.
Claims
1. A tension adjustment device for forming a re-shaking machine, comprising a re-shaking machine body, one side of which is provided with a water immersion device for wetting small yu silk rolls arranged in two rows in an inner and outer manner, and the machine body is provided with wire guide rings corresponding to the small yu silk rolls arranged along the length direction of the machine body on the upper side of the water immersion device, characterized in that: A brush roller is installed on the machine body at the outer lower side of the wire guide ring through an adjusting device. The wire guide ring corresponding to each small wire roll in the inner row is higher than the wire guide ring corresponding to each small wire roll in the outer row. The wire guide rings corresponding to each small wire roll in the inner row and the wire guide rings corresponding to each small wire roll in the outer row are staggered along the length direction of the machine body.
2. The tension adjustment device for forming by a reshaping machine as claimed in claim 1, characterized in that: The machine body is provided with a roughening mechanism on the upper side of each wire guide ring, and an upper guide ring is provided on the upper side of each roughening mechanism.
3. The tension adjustment device for forming by a reshaping machine as claimed in claim 1, characterized in that: The immersion device comprises a soaking tank, in which a wire reel rack for placing small wire reels is arranged, and an adjustment rope for adjusting the height position of the wire reel rack is arranged between the machine body and the wire reel rack.
4. The tension adjustment device for forming by a reshaping machine as claimed in claim 1, characterized in that: The machine body is provided with a wire ring seat corresponding to each wire guide ring, the wire ring seat is longitudinally provided with a mounting groove, and the mounting end of each wire guide ring is respectively provided with an adjustment stud, and the adjustment stud passes through the mounting groove and is fixed to the wire ring seat by an adjustment bolt.
5. The tension adjustment device for forming by a reshaping machine as claimed in claim 1, characterized in that: The brush roller comprises a glass rod, and a brush is fastened to the outer peripheral side of the glass rod via a nylon tie.
6. The tension adjustment device for forming a reshaping machine according to any one of claims 1 to 5, characterized in that: The adjusting device comprises mounting studs respectively arranged at both ends of the brush roller, and the mounting studs are fixedly mounted on the machine body by adjusting bolts.