A tooling structure suitable for turning over a motor rotor

By designing a flip tooling structure suitable for vertical motor rotors, the flip between the vertical and horizontal states of the rotor is achieved by using lifting tools and triangular tooling, the problems of maintenance inconvenience and safety hazards in the prior art are solved, and the operation efficiency and safety are improved.

CN222729337UActive Publication Date: 2025-04-08SHANGHAI DONGYUAN MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421575895.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-08
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In the prior art, it is difficult to achieve comprehensive inspection during the maintenance and maintenance of the rotor of the vertical motor, and the foundation needs to be installed with a flipped ground anchor, which poses safety hazards and inconvenient operation.

Method used

A tooling structure suitable for rotor flip of motor is designed. A lifting tool is combined with triangular tooling and hoist hook to achieve the rotor flip from vertical to horizontal, which is convenient for maintenance and maintenance.

Benefits of technology

The flexible flip of the rotor between vertical and horizontal states is achieved, which reduces the rotor's swing, improves the working efficiency and safety of operation, and avoids dependence on the foundation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of large-scale equipment maintenance, and specifically to a tooling structure suitable for turning over a motor rotor, wherein one end of the rotor is connected to a hoist a at the lower end of a triangular tooling through a lifting tooling, the other end of the rotor is connected to a hoist b at the lower end of the triangular tooling through a turning tooling, and the top of the triangular tooling is connected to a crane. The utility model reduces the swing of the rotor to the greatest extent by utilizing the self-balancing ability of the triangular tooling, and can turn over the rotor quickly and stably, thereby improving the working efficiency and safety of the overall operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of large-scale equipment maintenance, in particular to a tooling structure suitable for turning over a motor rotor. Background Art

[0002] A vertical motor is a motor whose output shaft is perpendicular to the chassis or the speed change mechanism. Large motor equipment requires regular maintenance and inspection to ensure its normal operation. For vertical motors, it is often necessary to first remove the rotor when disassembling it, and then perform corresponding work arrangements on the stator and rotor, such as maintenance, inspection, repair, and testing. After completion, the rotor is inserted back to continue the next work cycle.

[0003] Therefore, there are currently two ways to extract the rotor of a vertical motor:

[0004] One is to lift the rotor by a crane and place it on the bracket in a vertical state. However, due to the long rotor, it is impossible to conduct a comprehensive inspection when it is placed in a vertical state. The other is to install a flip anchor on the foundation, and use the crane and the anchor to flip the rotor and place it on the bracket in a horizontal state. However, this method has certain requirements for the foundation, and the anchor cannot be removed.

[0005] In view of the above deficiencies in the prior art, the utility model designs a tooling structure suitable for flipping a motor rotor, which can flip the motor rotor from a vertical state to a horizontal state with the cooperation of only one lifting tool, thereby performing inspection and maintenance on the motor rotor. Summary of the invention

[0006] The purpose of the utility model is to overcome the deficiencies of the prior art and to provide a tooling structure suitable for turning over a motor rotor, which can turn over the motor rotor from a vertical state to a horizontal state with the cooperation of only one lifting tool, thereby enabling inspection and maintenance work to be performed on the motor rotor.

[0007] In order to achieve the above purpose, the utility model provides a tooling structure suitable for flipping a motor rotor, one end of the rotor is connected to a hoist a at the lower end of a triangular tooling through a lifting tooling, the other end of the rotor is connected to a hoist b at the lower end of the triangular tooling through a flipping tooling, and the top of the triangular tooling is connected to a crane.

[0008] The positions of gourd a and gourd b can be interchanged.

[0009] Hoist a and hoist b are provided with hooks for contraction or extension.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] The utility model connects the two ends of the rotor to the two ends of the bottom of the triangular tooling in sequence, thereby realizing the function of lifting the rotor from a vertical state to a horizontal state, during which the angle of the rotor can be flexibly controlled by adjusting the hook lengths of the hoist a and the hoist b.

[0012] By using the triangular fixture, even if the center of gravity of the rotor changes in real time, the self-balancing property of the triangular fixture can keep the center of gravity of the rotor from shifting too much as much as possible, reducing the phenomenon of the rotor swinging back and forth. This makes it possible to quickly lift the rotor, and after the rotor is flipped horizontally, it can be placed on the bracket. In this process, the rotor is stable, easy to control, with a high safety factor and low operating difficulty. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a diagram of the vertical state of the rotor of the utility model.

[0014] Figure 2 This is a horizontal state diagram of the rotor of the present utility model.

[0015] Description of reference numerals:

[0016] 1 is the triangular tooling, 2 is the lifting tooling, 3 is the turning tooling, 4 is the crane, 5 is the hoist a, 6 is the hoist b, and 7 is the rotor. DETAILED DESCRIPTION

[0017] The utility model is now further described with reference to the accompanying drawings.

[0018] See also Figures 1-2 The utility model provides a tooling structure suitable for flipping a motor rotor. One end of a rotor 7 is connected to a hoist a5 at the lower end of a triangular tooling 1 through a lifting tooling 2, and the other end of the rotor 7 is connected to a hoist b6 at the lower end of a triangular tooling 1 through a flipping tooling 3. The top end of the triangular tooling 1 is connected to a crane 4.

[0019] The positions of gourd a5 and gourd b6 can be interchanged.

[0020] Hoist a5 and hoist b6 are provided with hooks for contraction or extension.

[0021] Working principle:

[0022] The utility model does not need much debugging when in use. The lifting tool 2 is installed on one side end face of the rotor 7, one corner of the triangular tool 1 is installed on the hook of the crane 4, one corner of the triangular tool 1 is installed with a hoist a5, and the hook of the hoist a5 is connected to the lifting tool 2.

[0023] The rotor 7 is hoisted in a vertical state as a whole by the crane 4. After the rotor 7 is hoisted out of the motor, the flip tool 3 is installed at the other end of the rotor 7, and the hoist b6 is installed at the remaining corner of the triangular tool 1, and the hook of the hoist b6 is connected to the flip tool 3.

[0024] The hoist a5 hook is slowly extended while the hoist b6 hook is retracted to slowly flip the rotor 7 from a vertical state to a horizontal state. When the rotor 7 is in a horizontal state, the rotor can be moved to a bracket and placed.

[0025] The above are only preferred implementations of the present invention, which are only used to help understand the method and core ideas of the present application. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the idea of ​​the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

[0026] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0027] The utility model solves the problems in the prior art that the inspection and maintenance of the rotor can only be carried out in a vertical state and that a ground anchor is required to place it horizontally, and there are inconveniences and potential safety hazards. The self-balancing ability of the triangular tooling is utilized to minimize the swing of the rotor, and the rotor can be turned over quickly and stably, thereby improving the overall operating efficiency and safety.

Claims

1. A tooling structure suitable for turning over a motor rotor, characterized in that: One end of the rotor (7) is connected to a hoist a (5) at the lower end of the triangular tooling (1) via a lifting tooling (2), and the other end of the rotor (7) is connected to a hoist b (6) at the lower end of the triangular tooling (1) via a turning tooling (3), and the top end of the triangular tooling (1) is connected to a crane (4).

2. The tooling structure suitable for turning over a motor rotor according to claim 1, characterized in that: The positions of the gourd a (5) and the gourd b (6) can be interchanged.

3. The tooling structure suitable for turning over a motor rotor according to claim 1, characterized in that: The hoist a (5) and the hoist b (6) are provided with hooks for contraction or extension.